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Article
Publication date: 25 January 2019

Zdobyslaw Jan Goraj, Mariusz Kowalski and Bartlomiej Goliszek

This paper aims to present the results of calculations that checked how the longerons and frames arrangement affects the stiffness of a conventional structure. The paper focuses…

Abstract

Purpose

This paper aims to present the results of calculations that checked how the longerons and frames arrangement affects the stiffness of a conventional structure. The paper focuses only on first stage of research – analysis of small displacement. Main goal was to compare different structures under static loads. These results are also compared with the results obtained for a geodetic structure fuselage model of the same dimensions subjected to the same internal and external loads.

Design/methodology/approach

The finite element method analysis was carried out for a section of the fuselage with a diameter of 6.3 m and a length equal to 10 m. A conventional and lattice structure – known as geodetic – was used.

Findings

Finite element analyses of the fuselage model with conventional and geodetic structures showed that with comparable stiffness, the weight of the geodetic fuselage is almost 20 per cent lower than that of the conventional one.

Research limitations/implications

This analysis is limited to small displacements, as the linear version of finite element method was used. Research and articles planned for the future will focus on nonlinear finite element method (FEM) analysis such as buckling, structure stability and limit cycles.

Practical implications

The increasing maturity of composite structures manufacturing technology offers great opportunities for aircraft designers. The use of carbon fibers with advanced resin systems and application of the geodetic fuselage concept gives the opportunity to obtain advanced structures with excellent mechanical properties and low weight.

Originality/value

This paper presents very efficient method of assessing and comparison of the stiffness and weight of geodetic and conventional fuselage structure. Geodetic fuselage design in combination with advanced composite materials yields an additional fuselage weight reduction of approximately 10 per cent. The additional weight reduction is achieved by reducing the number of rivets needed for joining the elements. A fuselage with a geodetic structure compared to the classic fuselage with the same outer diameter has a larger inner diameter, which gives a larger usable space in the cabin. The approach applied in this paper consisting in analyzing of main parameters of geodetic structure (hoop ribs, helical ribs and angle between the helical ribs) on fuselage stiffness and weight is original.

Details

Aircraft Engineering and Aerospace Technology, vol. 91 no. 6
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 7 March 2016

Julian Scherer and Dieter Kohlgrüber

This paper aims to summarize the main features of the fuselage structure description within the Common Parametric Aircraft Configuration Schema (CPACS) data format.

Abstract

Purpose

This paper aims to summarize the main features of the fuselage structure description within the Common Parametric Aircraft Configuration Schema (CPACS) data format.

Design/methodology/approach

The CPACS fuselage structure description includes the definition of arbitrary sheets and structural profiles which can be combined with a variety of material definitions to so-called structural elements. Besides the definition of these structural elements, the definitions of structural members, such as stringers, frames, floor structures and pressure bulkheads, as well as the definitions of the complex load introduction regions that transfer loads from the wings and the empennage into the fuselage shell are introduced. Finally, exemplary models generated with different mesh generation tools developed at the DLR Institute of Structures and Design are presented. These models are suitable for subsequent static or dynamic structural analyses.

Findings

The CPACS fuselage structure description is suitable for defining standard fuselage configurations including complex load introduction regions suitable for different types of structural analysis.

Practical implications

The work shows exemplary fuselage models generated from the introduced CPACS fuselage description suitable for subsequent static and dynamic structural analyses. As the CPACS standard is available for download, the described definitions may be used by universities, research organizations or the industry.

Originality/value

The work presents the definitions of the fuselage structure within the CPACS schema that were mainly developed by the authors employed at the DLR Institute of Structures and Design. The exemplary applications show models generated completely on the basis of the definitions described in this paper.

Details

Aircraft Engineering and Aerospace Technology: An International Journal, vol. 88 no. 2
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 1 March 1959

J.H. Argyris and S. Kelsey

A DSIR Sponsored Research Programme on the Development and Application of the Matrix Force Method and the Digital Computer. This work presents a rational method for the structural…

Abstract

A DSIR Sponsored Research Programme on the Development and Application of the Matrix Force Method and the Digital Computer. This work presents a rational method for the structural analysis of stressed skin fuselages for application in conjunction with the digital computer. The theory is a development of the matrix force method which permits a close integration of the analysis and the programming for a computer operating with a matrix interpretive scheme. The structural geometry covered by the analysis is sufficiently arbitrary to include most cases encountered in practice, and allows for non‐conical taper, double‐cell cross‐sections and doubly connected rings. An attempt has been made to produce a highly standardized procedure requiring as input information only the simplest geometrical and elastic data. An essential feature is the use of the elimination and modification technique subsequent to the main analysis of the regularized structure in which all cutouts have been filled in. Current Summary A critical historical appraisal of previous work in the Western World on fuselage analysis is given in the present issue together with an outline of the ideas underlying the new theory.

Details

Aircraft Engineering and Aerospace Technology, vol. 31 no. 3
Type: Research Article
ISSN: 0002-2667

Open Access
Article
Publication date: 22 March 2021

Mariusz Kowalski, Zdobyslaw Jan Goraj and Bartłomiej Goliszek

The purpose of this paper is to present the result of calculations that were performed to estimate the structural weight of the passenger aircraft using novel technological…

1590

Abstract

Purpose

The purpose of this paper is to present the result of calculations that were performed to estimate the structural weight of the passenger aircraft using novel technological solution. Mass penalty resulting from the installation of the fuselage boundary layer ingestion device was needed in the CENTRELINE project to be able to estimate the real benefits of the applied technology.

Design/methodology/approach

This paper focusses on the finite element analysis (FEA) of the fuselage and wing primary load-carrying structures. Masses obtained in these analyses were used as an input for the total structural mass calculation based on semi-empirical equations.

Findings

Combining FEA with semi-empirical equations makes it possible to estimate the mass of structures at an early technology readiness level and gives the possibility of obtaining more accurate results than those obtained using only empirical formulas. The applied methodology allows estimating the mass in case of using unusual structural solutions, which are not covered by formulas available in the literature.

Practical implications

Accurate structural mass estimation is possible at an earlier design stage of the project based on the presented methodology, which allows for easier and less costly changes in designed aircrafts.

Originality/value

The presented methodology is an original method of mass estimation based on a two-track approach. The analytical formulas available in the literature have worked well for aeroplanes of conventional design, but thanks to the connection with FEA presented in this paper, it is possible to estimate the structure mass of aeroplanes using unconventional technological solutions.

Details

Aircraft Engineering and Aerospace Technology, vol. 93 no. 9
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 10 July 2020

Zibo Jin, Daochun Li and Jinwu Xiang

This paper aims to investigate the rebound process and the secondary-impact process of the fuselage section that occurs in the actual crash events.

Abstract

Purpose

This paper aims to investigate the rebound process and the secondary-impact process of the fuselage section that occurs in the actual crash events.

Design/methodology/approach

A full-scale three-dimensional finite element model of the fuselage section was developed to carry out the dynamic simulations. The rebound process was simulated by removing the impact surface at a certain point, while the secondary-impact process was simulated by striking the impact surface against the fuselage bottom after the first impact.

Findings

For the rebound process, the fuselage structure restores deformation due to the springback of the fuselage bottom, and it results in structural vibration of the fuselage section. For the secondary-impact process, the fuselage deformation is similar with that of the single impact process, indicating that the intermittent impact loading has little influence on the overall deformation of the fuselage section. The strut failure is the determining factor to the acceleration responses for both the rebound process and the secondary-impact process.

Practical implications

The rebound process and the secondary-impact process, which is difficult to study by experiments, was investigated by finite element simulations. The structure deformations and acceleration responses were obtained, and they can provide guidance for the crashworthy design of fuselage structures.

Originality/value

This research first investigated the rebound process and the secondary-impact process of the fuselage section. The absence of the ground load and the secondary-impact was simulated by controlling the impact surface, which is a new simulating method and has not been used in the previous research.

Details

Aircraft Engineering and Aerospace Technology, vol. 92 no. 8
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 1 June 1967

A description of the design philosophy pursued for the principal load carrying structures, materials employed and details of the structural test programme. THE structural concept…

Abstract

A description of the design philosophy pursued for the principal load carrying structures, materials employed and details of the structural test programme. THE structural concept of the F.28 Fellowship is based on principles that have proven their soundness during the extensive static and fatigue testing as well as during about 2½ million world‐wide operational flying hours of the F.27 Friendship.

Details

Aircraft Engineering and Aerospace Technology, vol. 39 no. 6
Type: Research Article
ISSN: 0002-2667

Article
Publication date: 1 July 1973

THE AIRFRAME comprises fuselage forward section including ‘noseboom’. This section contains cockpit and forward electronics compartment. The fuselage centre section extends from…

Abstract

THE AIRFRAME comprises fuselage forward section including ‘noseboom’. This section contains cockpit and forward electronics compartment. The fuselage centre section extends from the cabin end frame (canted bulkhead) to the canted bulkhead behind the rear lift engine. For production reasons it has been subdivided into three parts: forward fuselage centre section, central fuselage centre section, rear fuselage centre section. The main engine and both lift engines, among other things, are installed in the fuselage centre section which also contains nose and main landing gears and the fuel tank system. The fuselage rear section contains the electronics and APU compartments. Finally there are the wings with ailerons, landing flaps and outrigger landing gear, the horizontal tail (stabilator) and vertical tail.

Details

Aircraft Engineering and Aerospace Technology, vol. 45 no. 7
Type: Research Article
ISSN: 0002-2667

Article
Publication date: 8 November 2022

Md. Helal Miah, Jianhua Zhang and Ravinder Tonk

Regarding the assembly of the fuselage panel, this paper aims to illustrate a design of pre-assembly tooling of the fuselage panel for the automatic drilling riveting machine…

Abstract

Purpose

Regarding the assembly of the fuselage panel, this paper aims to illustrate a design of pre-assembly tooling of the fuselage panel for the automatic drilling riveting machine. This new prototype of pre-assembly tooling can be used for different types and sizes of fuselage panels. Also, apply to the automated drilling and riveting machine of the fuselage panels.

Design/methodology/approach

Based on the different structures of the fuselage panel, the position of the preassembly tooling components, location of the clamp and position of the fuselage panel are determined. After that, the overall structure of the preassembly tooling is designed, including the movable frame and the cardboard. The cardboard positioning module and the clamping module formulate a detailed design scheme of preassembly tooling for the fuselage panel. The structure of the pre-assembled tooling is optimized by static analysis. The result of the overall design is optimized by using MATLAB and CATIA-V5 software, and the results meet the condition of the design requirements.

Findings

The traditional assembly process of the fuselage is to install the fuselage panel on the preassembly tooling for positioning the hole and then install it on the automated drilling and riveting tooling for secondary tooling. Secondary tooling can consume assembly errors of the fuselage panel. The new prototype of flexible tooling design for the fuselage panel not only avoids the secondary tooling error of the fuselage panel but also meets the preassembly of different types of fuselage panels.

Research limitations/implications

The further development of the flexible tooling design of the fuselage panel is to reduce the error of sliding tooling due to friction of the sliding components. Because if the assembly cycle is increased, the sliding parts will lose material due to corrosion. As a result, the repeated friction force is the root cause of the positioning error of sliding parts. Therefore, it is necessary to engage less corrosive material. Also, the lubricant may be used to reduce the corrosion in minimizing the positioning error of the sliding tool components. In addition, it is important to calculate the number of assembly cycles for efficient fuselage panel assembly.

Originality/value

According to the structure and assembly process characteristics of the fuselage panel, the fuselage panel preassembly tooling can optimize the assembly process of the fuselage panel and have certain practical application values.

Details

Aircraft Engineering and Aerospace Technology, vol. 95 no. 2
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 7 April 2015

Liang Cheng, Qing Wang, Jiangxiong Li and Yinglin Ke

The aim of this paper is to present a new variation modeling method for fuselage structures in digital large aircraft assembly. The variation accumulated in a large aircraft…

Abstract

Purpose

The aim of this paper is to present a new variation modeling method for fuselage structures in digital large aircraft assembly. The variation accumulated in a large aircraft assembly process will influence the dimensional accuracy and fatigue life of airframes. However, in digital large aircraft assembly, variation analysis and modeling are still unresolved issues.

Design/methodology/approach

An elastic structure model based on beam elements is developed, which is an equivalent idealization of the actual complex structure. The stiffness matrix of the structure model is obtained by summing the stiffness matrices of the beam elements. For each typical stage of the aircraft digital assembly process, including positioning, coordinating, joining and releasing, variation models are built using the simplified structure model with respective loads and boundary conditions.

Findings

Using position errors and manufacturing errors as inputs, the variations for every stage of the assembly process can be calculated using the proposed model.

Practical implications

This method has been used in a large fuselage section assembly project, and the calculated results were shown to be a good prediction of variation in the actual assembly.

Originality/value

Although certain assumptions have been imposed, the proposed method provides a better understanding of the assembly process and creates an analytical foundation for further work on variation control and tolerance optimization.

Details

Assembly Automation, vol. 35 no. 2
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 8 November 2023

Panagiotis Kordas, Konstantinos Fotopoulos, George Lampeas, Evangelos Karelas and Evgenios Louizos

Fuselage structures are subjected to combinations of axial, bending, shear and differential pressure loads. The validation of advanced metallic and composite fuselage designs…

Abstract

Purpose

Fuselage structures are subjected to combinations of axial, bending, shear and differential pressure loads. The validation of advanced metallic and composite fuselage designs against such loads is based on the full-scale testing of the fuselage barrel, which, however, is highly demanding from a time and cost viewpoint. This paper aims to assist in scaling-down the experimentation to the stiffened panel level which presents the opportunity to validate state-of-the-art designs at higher rates than previously attainable.

Design/methodology/approach

Development of a methodology to successfully design tests at the stiffened panel level and realize them using advanced, complex and adaptable test-rigs that are capable of introducing independently a set of distinct load types (e.g. internal overpressure, tension, shear) while applying appropriate boundary conditions at the edges of the stiffened panel.

Findings

A baseline test-rig configuration was developed after extensive parametric modelling studies at the stiffened panel level. The realization of the loading and boundary conditions on the test-rig was facilitated through innovative supporting and loading system set-ups.

Originality/value

The proposed test bench is novel and compared to the conventional counterparts more viable from an economic and manufacturing point of view. It leads to panel responses, which are as close as possible to those of the fuselage barrel in-flight and can be used for the execution of static or fatigue tests on metallic and thermoplastic curved integrally stiffened full-scale panels, representative of a business jet fuselage.

Details

Aircraft Engineering and Aerospace Technology, vol. 96 no. 1
Type: Research Article
ISSN: 1748-8842

Keywords

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