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1 – 10 of 229Hoang-Quan Chu and Cong-Truong Dinh
This study’s investigation aims to clarify the effect of an additional geometry, i.e. a fillet radius, to the blades of a single-stage transonic axial compressor, NASA Stage 37…
Abstract
Purpose
This study’s investigation aims to clarify the effect of an additional geometry, i.e. a fillet radius, to the blades of a single-stage transonic axial compressor, NASA Stage 37, on its aerodynamic and structural performances.
Design/methodology/approach
Applying the commercial simulation software and the one-way fluid–structure interaction (FSI) approach, this study first evaluated the simulation results with the experimental data for the aerodynamic performances. Second, this paper compared the structural performances between the models with and without fillets.
Findings
This research analyses the aerodynamic results (i.e. total pressure ratio, adiabatic efficiency, stall margin) and the structural outcomes (i.e. equivalent von Mises stress, total deformation) of the single-stage transonic axial compressor NASA Stage 37.
Originality/value
This paper mentions the influence of blade fillets (i.e. both rotor hub fillet and stator shroud fillet) on the compressor performances (i.e. the aerodynamic and structural performances).
Details
Keywords
Kaddour Touil and Adel Ghenaiet
The purpose of this paper is to characterize the blade–row interaction and investigate the effects of axial spacing and clocking in a two-stage high-pressure axial turbine.
Abstract
Purpose
The purpose of this paper is to characterize the blade–row interaction and investigate the effects of axial spacing and clocking in a two-stage high-pressure axial turbine.
Design/methodology/approach
Flow simulations were performed by means of Ansys-CFX code. First, the effects of blade–row stacking on the expansion performance were investigated by considering the stage interface. Second the axial spacing and the clocking positions between successive blade–rows were varied, the flow field considering the frozen interface was solved, and the flow interaction was assessed.
Findings
The axial spacing seems affecting the turbine isentropic efficiency in both design and off-design operating conditions. Besides, there are differences in aerodynamic loading and isentropic efficiency between the maximum efficiency clocking positions where the wakes of the first-stage vanes impinge around the leading edge of the second-stage vanes, compared to the clocking position of minimum efficiency where the ingested wakes pass halfway of the second-stage vanes.
Research limitations/implications
Research implications include understanding the effects of stacking, axial spacing and clocking in axial turbine stages, improving the expansion properties by determining the adequate spacing and locating the leading edge of vanes and blades in both first and second stages with respect to the maximum efficiency clocking positions.
Practical implications
Practical implications include improving the aerodynamic design of high-pressure axial turbine stages.
Originality/value
The expansion process in a two-stage high-pressure axial turbine and the effects of blade–row spacing and clocking are elucidated thoroughly.
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Keywords
Reza Aghaei tog, A. Mesgharpoor Tousi and M. Soltani
This paper aims to show how a good compressor can be designed and modeled with CFD steady models and to explain reasons for discrepancies between experiment (1D design) and 3D CFD…
Abstract
Purpose
This paper aims to show how a good compressor can be designed and modeled with CFD steady models and to explain reasons for discrepancies between experiment (1D design) and 3D CFD analysis.
Design/methodology/approach
A model with only one impeller channel was used to compare 1D design data, which were obtained from centrifugal compressor design code, written and developed by the authors. The often used model for CFD analysis of turbo machinery, known as “frozen‐rotor” model, only yields satisfying results for efficiency and pressure ratio, at and near the point of best efficiency. For this case, the static pressure shows a nearly uniform circumferential distribution at the inlet of the diffuser, which numerically leads to more homogeneous flow rates through the single vane channels, and thus to a more realistic time averaged flow distribution.
Findings
The numerical results with respect to performance data showed quite good agreement with experimental data at and near the operating point of best efficiency.
Originality/value
This paper offers a combined 1D and 3D numerical approach in turbo machinery design, especially in radial compressible turbo machines design.
Details
Keywords
Reza Aghaei tog and Abolghasem Mesgarpoor Tousi
This paper is concerned with improving the flow pattern in the nozzle-rotor axial gap in impulse turbines using a genetic algorithm (GA) and 3D numerical analysis. The paper aims…
Abstract
Purpose
This paper is concerned with improving the flow pattern in the nozzle-rotor axial gap in impulse turbines using a genetic algorithm (GA) and 3D numerical analysis. The paper aims to discuss these issues.
Design/methodology/approach
The appropriate model was used to estimate the turbine performance introduced in the beginning of the work. Then, the nozzle design parameters that are effective in the axial gap flow pattern are optimized using a non-linear optimization code. This code works based on the GA theory. Since the GA results are not conclusive, the selected cases were evaluated using 3D numerical analysis. For a detailed comparison of the flow pattern in initial and improved cases, a transient analysis was done. Experimental tests were performed in order to validate the work. For this purpose, the characteristic curves of the turbines were studied and compared with each other.
Findings
Improving the nozzle-rotor axial gap flow pattern leading to increase in the total-to-total efficiency of the turbine by more than two points.
Research limitations/implications
Partially injected flow forced to use the full model computational analysis.
Practical implications
Weight reduction in a feeding system.
Originality/value
New loss modeling method presented for partial admission condition.
Details
Keywords
Jing Yang, Qingjuan Hu, Zhengwei Wang, Jinghuan Ding and Xianyu Jiang
For Francis turbine, the vortex flow in the draft tube plays an important role in the safe and efficient operating of hydraulic turbine. The swirling flow produced at the blade…
Abstract
Purpose
For Francis turbine, the vortex flow in the draft tube plays an important role in the safe and efficient operating of hydraulic turbine. The swirling flow produced at the blade trailing edge at off-design conditions has been proved to be the fundamental reason of the vortex flow. Exploring the swirling flow variations in the non-cavitation flow and cavitation flow field is an effective way to explain the mechanism of the complex unsteady flow in the draft tube.
Design/methodology/approach
The swirling flow in different cavitation evolution stages of varying flow rates was studied. The swirl number, which denotes the strength of the swirling flow, was chosen to systematically analyze the swirling flow changes with the cavitation evolutions. The Zwart–Gerber–Blemari cavitation model and SST turbulence model were used to simulate the two-phase cavitating flow. The finite volume method was used to discrete the equations in the unsteady flow field simulation. The Frozen Rotor Stator scheme was used to transfer the data between the rotor-stator interfaces. The inlet total pressure was set to inlet boundary condition and static pressure was set to outlet boundary condition.
Findings
The results prove that the mutual influences exist between the swirling flow and cavitation. The swirling flow was not only affected by the load but also significantly changed with the cavitation development, because the circumferential velocity decrease and axial velocity increase presented with the cavitation evolution. At the high load conditions, the system stability may improve with the decreasing swirling flow strength.
Research limitations/implications
Further experimental and simulation studies still need to verify and estimate the reasonability of the swirling flow seen as the cavitation inception signal.
Originality/value
One interesting finding is that the swirl number began to change as the inception cavitation appeared. This is meaningful for the cavitation controlling in the Francis turbine.
Details
Keywords
Stephan Klomberg, Ernst Farnleitner, Gebhard Kastner and Oszkár Bíró
The purpose of this paper is to present a new computational fluid dynamics model for large electrical machines to simulate the heat transfer at specific components to the…
Abstract
Purpose
The purpose of this paper is to present a new computational fluid dynamics model for large electrical machines to simulate the heat transfer at specific components to the appropriate ventilation method. The most damageable parts for overheating in generators are the end winding bars, pole windings and stator ducts.
Design/methodology/approach
The reduced model introduced is basically derived from the state-of-the-art pole section model (PSM) and enables faster computations for heat transfer and cooling simulations of electrical machines. The fundamentals of the two methods and the grid generation are described. Two PSMs and four different reduced models are presented and compared among each other to tune the reduced model.
Findings
As a topic of outstanding interest in large hydro generators, the heat transfer at the end winding bars is solved with the aid of the reduced model. This slot sector model (SSM) has been validated and the computation time has been reduced enormously in comparison to the state-of-the-art PSM.
Research limitations/implications
The heat transfer has been carried out only for the end winding region of large hydro generators. The effect of the reduced model on the pole sections and stator ducts has not been investigated. Nevertheless, the reduced model is also valid for large motors.
Practical implications
This reduced model can finally be used for parametric studies with different cooling schemes and boundary conditions in the design process.
Originality/value
The comparison of various SSMs to PSMs shows an acceptable accuracy of the reduced model in combination with a rather low computation time. Due to modeling one slot only, the MFR-MP approach is an adequate and fast analyzing method for this kind of model structure.
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Reza Aghaei Togh and Mohammad Mahdi Karimi
This paper aims to present the designing and investigating various types of impulse blade profiles to find the optimal profile that has better performance than the first or…
Abstract
Purpose
This paper aims to present the designing and investigating various types of impulse blade profiles to find the optimal profile that has better performance than the first or original blade. The studied model is a turbine with an output power below 1 MW and a large pressure ratio up to 20, which is used to gain relatively high specific work output. As a result of its low mass flow rate, the turbine is used under partial-admission conditions. The turbine’s stator is a group of convergence–divergence nozzles that provide supersonic flow.
Design/methodology/approach
More than 10 types of two-dimensional blade profiles were designed using the developed preliminary design calculations and numerical analysis. The numerical results are validated using the existing experimental results. Finally, the case with improved performance is introduced as the final optimum case.
Findings
It was found that the performance parameters such as efficiency, power and torque are increased by more than 8% in the selected best model, in comparison with the original model. Moreover, the total pressure loss is 12% decreased for the selected model. Finally, the selected profile with superior performance is proposed.
Originality/value
Simultaneous numerical tests are conducted to examine the interaction of different supersonic blade profiles with the partially injected flow to the rotor.
Details
Keywords
Ming Liu, Lei Tan, Yabin Liu, Yun Xu and Shuliang Cao
This paper aims to investigate the effect of three-dimensional (3D) inlet guide vanes (IGVs) on performance of a centrifugal pump.
Abstract
Purpose
This paper aims to investigate the effect of three-dimensional (3D) inlet guide vanes (IGVs) on performance of a centrifugal pump.
Design/methodology/approach
A design method for 3D IGVs is proposed based on the controllable velocity moment, which is determined by a fourth-order dimensionless function. Numerical simulation of the centrifugal pump with IGVs is carried out by solving the Reynolds-averaged Navier–Stokes equations. The method of frozen rotor is applied to couple the stationary and rotational domain.
Findings
The efficiency of pump with 3D IGVs is higher than that with 2D IGVs for most prewhirl angles, which validate the advancement of 3D IGVs on prewhirl regulation. The effect of prewhirl regulation at small flow rate is more significant than that at large flow rate.
Originality/value
A prediction model of velocity moment based on the Oseen vortex is proposed to describe the flow pattern downstream the IGVs.
Details
Keywords
Xu Han, Zhonghe Han, Wei Zeng, Peng Li and Jiangbo Qian
The purpose of this paper is to study the condensation flow of wet steam in the last stage of a steam turbine and to obtain the distribution of condensation parameters such as…
Abstract
Purpose
The purpose of this paper is to study the condensation flow of wet steam in the last stage of a steam turbine and to obtain the distribution of condensation parameters such as nucleation rate, Mach number and wetness.
Design/methodology/approach
Because of the sensitivity of the condensation parameter distribution, a double fluid numerical model and a realizable k-ε-kd turbulence model were applied in this study, and the numerical solution for the non-equilibrium condensation flow is provided.
Findings
The simulation results are consistent with the experimental results of the Bakhtar test. The calculation results indicate that the degree of departure from saturation has a significant impact on the wet steam transonic condensation flow. When the inlet steam deviates from the saturation state, shock wave interference and vortex mixing also have a great influence on the distribution of water droplets.
Originality/value
The research results can provide reference for steam turbine wetness losses evaluation and flow passage structure optimization design.
Details
Keywords
This study aims to investigate the trajectories of sand particles and erosion wear in a hydraulic turbine model.
Abstract
Purpose
This study aims to investigate the trajectories of sand particles and erosion wear in a hydraulic turbine model.
Design/methodology/approach
The Lagrangian-based approach is used to track large numbers of sand particles and determine their impact through the hydro turbine components. The tracking procedure includes the stochastic eddy interaction model and the squeeze film effect. The number of particles, sizes and release positions are conformed to the particle concentration and size distribution. The impact locations, frequency and conditions of impacts are used to estimate the erosion rates and thereby the eroded mass from the distributor vane and the rotor blade and their deteriorated geometry.
Findings
The patterns of erosion in the stationary and rotating parts differ significantly and the effect of the initial position of the runner blade is elucidated. The distributor vane is characterized by a widespread of erosion over the pressure side. Typically, the surface beyond the throat and the root and tip junctions are the regions prone to erosion wear. The entry region of the runner blade is subject to a high number of impacts resulting in high erosion rates visible from the forepart of the blade pressure side.
Practical implications
The erosion patterns and geometry deterioration may serve to evaluate the drop in the hydraulic performance and to select the appropriate surface coating to extend the lifetime of the turbomachinery parts and reduce the maintenance cost.
Originality/value
Erosion developments reveal a strong dependence on the blade position against the distributor vane and the particle size and concentration level.
Details