Search results
1 – 10 of 870Shaodi Zhao, Yan Yin, Jiusheng Bao, Xingming Xiao, Zengsong Li and Guoan Chen
The friction between brake pair causes an intense temperature rise on interface during braking, which affects the braking performance seriously. Therefore, building an accurate…
Abstract
Purpose
The friction between brake pair causes an intense temperature rise on interface during braking, which affects the braking performance seriously. Therefore, building an accurate testing method for frictional temperature rise (FTR) is a prerequisite.
Design/methodology/approach
Facing braking conditions of automobiles, an experimental system for testing of FTR based on preset thermometry method (PTM) was established. The FTR was collected by the PTM and the variation laws as well as the cause of errors were analyzed by experiments. The deviations between tested and real temperature were corrected based on tribology and heat theories. Finally, an online prediction method for FTR was pointed out.
Findings
After correction, the temperature curve accords well with the laws of tribology and thermal theories. The corrected FTR at braking end point is approximately equal to the authentic temperature test by hand thermometer.
Originality/value
This study eliminated the hysteresis phenomenon of temperature rise sequence and lays a foundation for online accurate monitoring and warning of brake friction temperature rise. It has important theoretical and practical value for expanding the monitoring and improvement of brake performance.
Details
Keywords
Yan Yin, Xingming Xiao, Jiusheng Bao, Jinge Liu, Yuhao Lu and Yangyang Ji
The purpose of this study is to establish a new temperature set for characterizing the frictional temperature rise (FTR) of disc brakes. The FTR produced by braking is an…
Abstract
Purpose
The purpose of this study is to establish a new temperature set for characterizing the frictional temperature rise (FTR) of disc brakes. The FTR produced by braking is an important factor which directly affects the tribological properties of disc brakes. Presently, most existing researches characterize the FTR only by several static parameters such as average temperature or maximum temperature, which cannot reflect accurately the dynamic characteristics of temperature variation in the process of braking. In this paper, a new temperature parameter set was extracted and the influences of braking conditions on these parameters were investigated by experiments.
Design/methodology/approach
First, several simulated braking experiments of disc brakes were conducted to reveal the dynamic variation rules and mechanisms of the FTR in braking. Second, the characteristic parameter subset of the FTR was extracted with five significant parameters, namely, initial temperature, average temperature, end temperature, maximum temperature and the ratio of maximum temperature time. Furthermore, the fitting parameter subset of the FTR was constructed based on the temperature rise curve. Finally, the influence and mechanisms of initial braking velocity and braking pressure on the new temperature parameter set were investigated through braking experiments.
Findings
This paper extracted a new temperature parameter set including a characteristic parameter subset and a fitting parameter subset and revealed the influences of braking conditions on it by experiments.
Originality/value
The results showed that the new temperature parameter set extracted in this paper can characterize the dynamic characteristics of disc brake’s FTR variations more objectively and comprehensively. The research results will provide a theoretical basis for extracting the fault feature of friction properties.
Details
Keywords
Xingxing Fang, Dahan Li, Yucheng Xin, Songquan Wang, Yongbo Guo, Ningning Hu and Dekun Zhang
The purpose of this paper is to systematically study the dynamic contact stress, frictional heat and temperature field of femoral head-on-acetabular cup contact pairs in a gait…
Abstract
Purpose
The purpose of this paper is to systematically study the dynamic contact stress, frictional heat and temperature field of femoral head-on-acetabular cup contact pairs in a gait cycle.
Design/methodology/approach
In this paper, four common femoral head-on-acetabular cup contact pairs are used as the research objects, mathematical calculations and finite element simulations are adopted. The contact model of hip joint head and acetabular cup was established by finite element simulation to analyze the stress and temperature distribution of the contact interface.
Findings
The results show that the contact stress of the head-on-cup interface is inversely proportional to the contact area; high contact stress directly leads to greater frictional heat. However, hip joints with metal-on-polyethylene or ceramic-on-polyethylene paired interfaces have lower frictional heat and show a significant temperature rise in one gait cycle, which may be related to the material properties of the acetabular cup.
Originality/value
Previous studies about calculating the interface frictional heat always ignore the dynamic change process in the contact load and the contact area. This study considered the dynamic changes of the contact stress and area of the femoral head-on-acetabular cup interface, and four common contact pairs were systematically analyzed.
Details
Keywords
Abstract
Purpose
This paper aims to investigate the effect of frictional heat on the wear of high-speed rotary lip seals in engines.
Design/methodology/approach
In this research paper, the authors focus on the high-speed rotating lip seal of aircraft engines. Using the hybrid lubrication theory, a thermal-fluid-solid coupled numerical simulation model is established to investigate the influence of parameters such as contact pressure distribution, temperature rise and leakage rate on the sealing performance under different operating conditions. By incorporating the Rhee wear theory and combining simulation results with experimental data, a method for predicting the wear of the rotating seal lip profile is proposed. Experimental validation is conducted using a high-speed rotating test rig.
Findings
The results indicate that as the speed increases, the rise in frictional heat leads to a decrease in the sealing performance of the lip seal contact region. The experimental results show a similar trend to the numerical simulation results, and considering the effect of frictional heat, the predicted wear of the lip seal profile aligns more closely with the actual wear curve. This highlights the importance of considering the influence of frictional heat in the analysis of rotating seal mechanisms.
Originality/value
This study provides a reference for the prediction of wear profiles of engine high-speed rotary lip seals.
Details
Keywords
Jiusheng Bao, Zhencai Zhu, Minming Tong, Yan Yin and Yuxing Peng
The purpose of this paper is to describe some tribological experiments which were executed to find the influence of braking pressure on tribological performance of non‐asbestos…
Abstract
Purpose
The purpose of this paper is to describe some tribological experiments which were executed to find the influence of braking pressure on tribological performance of non‐asbestos brake shoe used in mine hoister during its emergency braking.
Design/methodology/approach
The WSM‐3 non‐asbestos brake shoe, which has been widely used in mine hoister, was selected as experimental material. Some tribological experiments of the brake shoe sliding on 16Mn steel were investigated on the X‐DM friction tester by simulating of emergency braking conditions of mine hoister. Three kinds of tribological indexes: friction coefficient, stability coefficient of friction coefficient, and wear rate were considered to score the tribological performance and the morphology of worn surfaces were observed through the S‐3000N scanning electron microscopy (SEM) to explore the tribological mechanisms.
Findings
It was found first, that the instant friction coefficient is not constant during emergency braking. After a short climbing period, it rises gradually to steady value. Second, with the increasing of braking pressure, the mean friction coefficient rises first then falls, while its stability coefficient falls gradually. The wear rate rises continuously with the braking pressure increasing. Also, the rising velocity of wear rate at high pressure is higher than it is at low pressure. Third, the instant surface temperature rises first then falls during braking and the mean surface temperature rises continuously with the braking pressure increasing.
Originality/value
It is found that the increasing of braking pressure within a certain range is helpful for achieving a high friction coefficient and a steady wear rate. But too high pressure will cause contrarily the falling of frictional performance and serious of wear performance. So it is not reliable to rise the braking pressure without limited during emergency braking.
Details
Keywords
Vivek Bhardwaj, R.K. Pandey and V.K. Agarwal
The purpose of this paper is to develop an energy-efficient and dynamically improved thrust ball bearing using textured race. A texture has been used on the stationary race of the…
Abstract
Purpose
The purpose of this paper is to develop an energy-efficient and dynamically improved thrust ball bearing using textured race. A texture has been used on the stationary race of the test bearing to conduct the long-duration experiment for exploring its tribological and vibrational behaviours under starved lubricating condition using micro size MoS2 blended grease. The performance behaviours of the textured race bearing have been compared with conventional bearing (i.e. having both races without textures) under the identical operating conditions for demonstrating the advantages of textured race.
Design/methodology/approach
Texture was created on stationary race of the test ball bearing (51308) using nano-second pulsed Nd: YAG laser. Performance parameters (frictional torque, temperature rise and vibrations) of textured ball bearings were measured under severe starved lubricating conditions for understanding the critical role of texture in the long duration of the test. S-type load cell and miniature accelerometer were used for measuring the frictional torque and vibration, respectively. Bulk temperature at stationary races (at the back side) of test bearings was measured in operating conditions using a non-contact infrared thermometer.
Findings
Significant reduction in frictional torque and decrease in amplitude of vibration with textured ball bearing were found even under the severe starved lubricating condition in comparison to conventional bearing.
Originality/value
There is dearth of research pertaining to the performance behaviours of ball bearings using textures on the races. Therefore, an attempt has been made in this study to explore the tribo-dynamic performance behaviours of a thrust ball bearing using a texture on its stationary race under severe starved lubricating condition for the longer duration of the test.
Details
Keywords
Noreen Sher Akbar, S. Nadeem, T. Hayat and Awatif A. Hendi
The purpose of this study is to examine the effects of heat and mass transfer on the peristaltic flow of Eyring‐Powell fluid in a diverging tube.
Abstract
Purpose
The purpose of this study is to examine the effects of heat and mass transfer on the peristaltic flow of Eyring‐Powell fluid in a diverging tube.
Design/methodology/approach
The governing equations for Eyring‐Powell are modelled in cylindrical coordinates using long wavelength and low Reynolds number approximation. The resulting nonlinear differential equations are solved for velocity, temperature and concentration profile and pressure gradient using regular perturbation technique. Also, the numerical solutions for velocity profile have been computed employing finite difference technique. A comparative study is also presented for both the solutions.
Findings
Numerical integration has been performed to get the expression of pressure rise and frictional forces. Graphical results have been presented for pressure rise, frictional forces, temperature and concentration profile for various physical parameters of interest for five considered wave forms.
Originality/value
Trapping phenomena have been discussed at the end of the article.
Details
Keywords
Bao Jiusheng, Zhu Zhencai, Yin Yan and Chen Guoan
The purpose of this paper is to find the influence of the initial braking velocity and braking frequency on the tribological performance of the non‐asbestos brake shoe used in…
Abstract
Purpose
The purpose of this paper is to find the influence of the initial braking velocity and braking frequency on the tribological performance of the non‐asbestos brake shoe used in mine hoisters during some continuous emergency brakings.
Design/methodology/approach
The tribological performance experiments of the WSM‐3 non‐asbestos brake shoe braking on the 16 Mn steel are investigated on the X‐DM friction tester, by simulating continuous emergency brakings of a mine hoister ten times. Three kinds of tribological indexes: friction coefficient, its stability coefficient, and wearing rate are considered to score the tribological performance of the brake shoe.
Findings
When the initial braking velocity increases, the mean friction coefficient of the brake shoe decreases at first, then rises, and falls again finally. But when the braking frequency exceeds seven times, the falling process of the friction coefficient at low‐velocity period does not appear again. Second, when the initial braking velocity is no higher than 10 m/s, the mean friction coefficient rises with the braking frequency increasing. But when the velocity exceeds 10 m/s, the mean friction coefficient rises with the braking frequency increasing at first, then falls. Third, when the initial braking velocity is no higher than 12.5 m/s, the friction coefficient of the brake shoe has quite a favorable stability with the coefficient is no bigger than 75 percent. But when the velocity exceeds 12.5 m/s, the stability of the friction coefficient is diminishing obviously. Fourth, the wearing rate of the brake shoe increases quickly, during the process that the velocity rising from 10 to 12.5 m/s, but increases much more slowly after that period.
Originality/value
The paper investigates the tribological performance of the WSM‐3 non‐asbestos brake shoe during some continuous emergency brakings and finds that, when the initial braking velocity is no higher than 12.5 m/s and the braking frequency is no more than seven times, the WSM‐3 non‐asbestos brake shoe has quite a high friction coefficient, a good friction stability, and a low‐wearing rate, which indicate that it is very appropriate for using in the disk brake of mine hoisters in China.
Details
Keywords
Manoharan S., Vijay R., Lenin Singaravelu D. and Mohamed Kchaou
The purpose of this work is to investigate the effect of oxide-coated steel in comparison with mild steel fibers on the tribological and corrosion performances of friction…
Abstract
Purpose
The purpose of this work is to investigate the effect of oxide-coated steel in comparison with mild steel fibers on the tribological and corrosion performances of friction composites.
Design/methodology/approach
In this study, the friction composites were developed in the form of standard brake pads by using oxide-coated steel and compared with mild steel fibers-based one without varying the other ingredients. The brake pads were developed as per the industrial procedure. The physical, mechanical, thermal properties of the developed brake pads were analyzed as per the industrial standards. The tribological properties were analyzed using the Chase test. The worn surface analysis was done using scanning electron microscope. Corrosion behavior was also analyzed in both salt and normal water conditions.
Findings
The experimental results indicate that the oxide-coated steel-based friction composites brake pads possess good physical, chemical, thermal, corrosion resistance and mechanical properties with stable fade and recovery characteristics because of its oxide coating and flake morphology.
Originality/value
This paper explains the influence of oxide-coated steel in friction composites for enhancing the tribological performance and corrosion resistance by its oxide coating and flake morphology which could potentially replace mild steel fibers-based problems in friction composites.
Details
Keywords
PREVIOUS articles in this series have dealt with the duties and properties of the lubricant with regard to both grease and oil lubrication. We shall now consider methods of…
Abstract
PREVIOUS articles in this series have dealt with the duties and properties of the lubricant with regard to both grease and oil lubrication. We shall now consider methods of applying the lubricant. Commencing with application of grease, it will be seen that various points of bearing housing design will be mentioned as they affect lubrication.