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Article
Publication date: 2 October 2018

Kang Yang, Hongru Ma, Xiyao Liu and Yangming Zhang

This paper aims to study the micro-structure evolution of friction layers to optimize the friction and wear behaviors of TiAl-based material. It further enlarges the scope of…

Abstract

Purpose

This paper aims to study the micro-structure evolution of friction layers to optimize the friction and wear behaviors of TiAl-based material. It further enlarges the scope of using TiAl alloys and increase in the service life of TiAl alloy-made mechanical components, especially under some extreme conditions.

Design/methodology/approach

To study the structure evolution of friction layers, the HT-1000 tribometer is used to study the friction and wear properties of as-prepared samples. With the assistance of field emission scanning electron microscopy and an electron probe micro-analyzer, the stratified structures in cross-sections and a surface morphology of the wear scars are well characterized. A ST400 surface profiler helps in better understanding of the three-dimensional texture profiles of wear scars. X-ray diffractometer (XRD) is also used to analyze phases in the as-prepared samples.

Findings

An analysis method on the micro-structure evolution can provide better views to understand the influence of friction layers on the tribological behavior, at different wear stages. It finds that the micro-structure evolution of friction layers has an immediate effect on the friction coefficients and wear rates of TiAl-based material. It also proves to be a useful tool for evaluating the behaviors in friction and wear of TiAl-based material.

Originality/value

The findings of this paper provide better assistance to explore the effect of friction layers on the friction and wear behaviors of TiAl-based materials. The results help in deep understanding of the micro-structure evolution of friction layers. It also increases the service life of TiAl-based mechanical components.

Details

Industrial Lubrication and Tribology, vol. 70 no. 9
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 8 October 2018

Xiaoxue Li, Kang Yang, Hongru Ma, Haibo Lin, Yukun Han and Qiang He

The main aim of this paper was to study the self-lubricating behavior and failure mechanism of silver-rich solid film for in-depth analyzing of the friction and wear property of…

Abstract

Purpose

The main aim of this paper was to study the self-lubricating behavior and failure mechanism of silver-rich solid film for in-depth analyzing of the friction and wear property of TiAl-10 wt. per cent Ag self-lubricating composite.

Design/methodology/approach

The friction and wear property of TiAl-10 wt. per cent Ag self-lubricating composite sliding against Si3N4 ball was tested under the testing conditions of ball-on-disk wear system. Field emission scanning electron microscopy and electron probe microanalyzer were used to analyze the surface morphology of silver-rich solid film. The main element contents were tested by energy dispersive spectroscopy. Silver phase on wear scar could be well identified using X-ray photo-electron spectroscopy. The theory calculation of shearing stress on wear scar was executed to discuss the local failure mechanism of silver-rich solid film. The lubricating role of silver was also discussed to analyze the anti-friction and anti-wear behavior of silver-rich solid film.

Findings

The friction coefficients and wear rates of TASC gradually reduced at 0-65 min, and approached to small values (0.31 in friction coefficient and 3.10×104 mm3N-1m-1 in wear rate) at 65-75 min. The excellent friction and wear behavior of TASC was mainly attributed to the lubricating property of silver-rich film at 65-75 min. At 12→20 N, surface shearing stress increased up to 146.31 MPa, and exceeded more than the shearing strength (125 MPa) of silver-rich film, which caused the propagating of fatigue crack and the destroying of silver-rich film, leading to high friction and severe wear.

Originality/value

It is important that the self-lubricating behavior and local failure of solid film is explored for further understanding the friction and wear property of TiAl alloys.

Article
Publication date: 20 April 2015

Mouna Gazzah, Boubaker Jaouachi and Faouzi Sakli

The purpose of this paper is to predict the bagging recovery velocity of bagged denim fabric samples. Hence, the authors attempt to carry out a model highlighting and explaining…

Abstract

Purpose

The purpose of this paper is to predict the bagging recovery velocity of bagged denim fabric samples. Hence, the authors attempt to carry out a model highlighting and explaining the impact of some considered frictional parameters such as yarn-to-yarn friction expressed as weft yarn rigidity parameter and metal-to-fabric friction expressed by mean frictional coefficient parameter.

Design/methodology/approach

The statistical analysis steps were implemented using experimental design type Taguchi and thanks to Minitab 14 software. The modeling methodology analyzed in this paper deals with the linear regression method application and analysis. The predictive power of the obtained model is evaluated by comparing the estimated recovery velocity (theoretical) with the actual values. These comparative values are measured after the bagging test and during the relaxation time of the denim fabric samples. The regression coefficient (R2) values as well as the statistical tests (p-values, analysis of variance results) were investigated, discussed and analyzed to improve the findings.

Findings

According to the statistical results given by Taguchi analysis findings, the regression model is very significant (p-regression=0.04 and R2=97 percent) which explains widely the possibility of bagging behavior prediction in the studied experimental field of interest. Indeed the variation (the increase or the decrease) of the frictional input parameters values caused, as a result, the variation of the whole appearance and the shape of the bagged zone expressed by the residual bagging height variations. In spite of their similar compositions and characteristics, the woven bagged fabrics presented differently behaviors in terms of the bagging recovery and kinetic velocity values. After relaxation times which are not the same and relative to different fabric samples, it may be concluded that bagging behavior remained function of the internal frictional stresses, especially yarn-to-yarn and metal-to-fabric ones.

Practical implications

This study is interesting for denim consumers and industrial applications during long and repetitive uses. The paper has practical implications in the clothing appearance and other textile industry, especially in the weaving process when friction forms (yarn-to-yarn, yarn-to-metal frictions) and stresses are drastic. In fact, in terms of the importance to the industrial producers of the materials it helps to provide a first step in an attempt for a better understanding of the stresses involved in bagging of woven fabrics in general and denim fabrics particularly due to important frictional input contributions. They provide the basis for the development of fabrics that can withstand bagging problems. This research may also put forward improved methods of measuring bagginess as function of frictional parameters in order to optimize (minimize) their effects on the bagging behaviors before and after repetitive uses. These experimental, statistical and theoretical findings may be used to predict bagginess of fabrics based on their properties and prevent industrial from the most significant and influential inputs which should be adjusted accurately. This work allows industrial, also, to make more attention, in case of a high-quality level to ensure, to optimize and review yarn behaviors used to produce fabrics against drastic solicitations and minimize frictions forms during experimental spinning and weaving processes.

Originality/value

Until now, there is no sufficient information to evaluate and predict the effect of the yarn-to-yarn friction as well as metal-to-yarn one on the residual bagging behavior. Besides, there is no work that deals with the kinetic recovery evolution as function of frictional inputs to explain accurately the bagging behavior evolution during relaxation time. Therefore, this present work is to investigate and model the residual bagging recovery velocity after bagging test as function of the frictional input parameters of both denim yarn and fabric samples (expressed by the friction caused due to contact from conformator to fabric).

Details

International Journal of Clothing Science and Technology, vol. 27 no. 2
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 1 April 2002

Ruijun Zhang, Shenghua Li, Yuansheng Jin, Yucong Wang and Simon C. Tung

The frictional behavior of a Mo alloy‐coated piston ring sliding against cast iron cylinder bore was recorded as a function of temperature using a reciprocating tribotester and a…

Abstract

The frictional behavior of a Mo alloy‐coated piston ring sliding against cast iron cylinder bore was recorded as a function of temperature using a reciprocating tribotester and a fully formulated synthetic engine oil, with and without a friction modifier. It was observed that, as temperature increased in a stepwise mode, friction coefficients in the presence of MoDTC exhibited two local minimal values. Only one minimal friction coefficient value at 340–355 °C (μ = 0.065) was observed in the absence of MoDTC. Chemical characterization of worn tracks of the cylinder bore using reflected FTIR spectroscopy, Raman spectroscopy and ESCA, indicated that both the base stock and the tribological additives, ZDTP and MoDTC, experienced tribochemical reactions yielding MoO3, MoS2 and carbonaceous species as temperature ramped up stepwise. MoO3 and MoS2 reaction film formation are partially responsible for the local minimal friction coefficient found at the lower temperature and the ratio of the ordered carbon species accounts partially for the other local minimal friction coefficient found at the higher temperature.

Details

Industrial Lubrication and Tribology, vol. 54 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 19 August 2021

Kura Alemayehu Beyene and Soliyana Gebeyaw

Friction is considered to be one property of cloth that has considerable importance in the fields of both technological and subjective assessment for surface properties of textile…

Abstract

Purpose

Friction is considered to be one property of cloth that has considerable importance in the fields of both technological and subjective assessment for surface properties of textile fabrics. The purpose of this study is to investigate the affective aspects of yarn and fabric structural parameters on the behavior of surface friction of plain woven fabrics.

Design/methodology/approach

In this study, nine varieties of half-bleached cotton plain-woven fabrics with three weft yarn count (tex) and three weft thread density (ppc) are produced and will be examined for their frictional characteristics. The surface frictional properties of plain-woven fabrics were measured by using Kawabata (KES-Fb4) testing instrument. The ANOVA analysis is used to determine how yarn (count) and fabric (density) structural parameters does influence the surface friction properties of the fabrics. Also, the interaction effects between the factors (count and density) on the response variable (surface friction) of plain-woven fabrics.

Findings

The findings of this study revealed that the effects of weft yarn count and pick-density have statistically significant on the frictional behavior of the fabric surface properties at a 95% confidence interval. Thus, weft yarn count has a positive correlation with both coefficient of friction (MIU) and mean deviation of coefficient of friction (MMD) on frictional behavior of the fabric surface properties. On the other hand, pick density has a negative correlation with both MIU and MMD on frictional behavior of the fabric surface properties. The weft count, pick density and their interactions (Count X Density) have multicollinearity in the experiment term because the variance inflation factor values were greater than one.

Originality/value

The findings of this study can be routinely used across the textile industries and laboratories to provide a fundamental understanding regarding the surface frictional properties of the woven fabric for different end applications concerning the yarn structural parameters and fabric structural parameters. And the relationship of count and density with surface friction of plain woven fabrics.

Details

Research Journal of Textile and Apparel, vol. 26 no. 4
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 10 July 2023

Qian Wang, Biao Ma, Liang Yu, Man Chen, Guoyu Wang and Liangjie Zheng

This paper aims to explore the influence of applied pressure on the tribological properties of the friction component in a wet multi-disc clutch during the running-in process.

Abstract

Purpose

This paper aims to explore the influence of applied pressure on the tribological properties of the friction component in a wet multi-disc clutch during the running-in process.

Design/methodology/approach

The running-in evolutionary was explored in terms of global friction performance. The variation of friction torque and mean COF of the initial 300 engagement cycles was obtained by full-scale tests. Finally, an optical microscope was used to detect the wear characteristics of friction surfaces.

Findings

The applied pressure showed a significant influence on the tribological behaviors of wet clutches during the running-in process. The mean COF decreased and then increases with the increase of the applied pressure. A higher applied pressure contributed to more asperity summits being sheared, thus resulting in a smoother surface. Considering a suitable wore performance, properly applied pressure is necessary.

Originality/value

The results provide theoretical guidance for selecting the optimal applied pressure in the running-in of wet clutches.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-08-2022-0256/

Details

Industrial Lubrication and Tribology, vol. 75 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 6 June 2023

Yanli Feng, Ke Zhang, Haoyu Li and Jingyu Wang

Due to dynamic model is the basis of realizing various robot control functions, and it determines the robot control performance to a large extent, this paper aims to improve the…

159

Abstract

Purpose

Due to dynamic model is the basis of realizing various robot control functions, and it determines the robot control performance to a large extent, this paper aims to improve the accuracy of dynamic model for n-Degree of Freedom (DOF) serial robot.

Design/methodology/approach

This paper exploits a combination of the link dynamical system and the friction model to create robot dynamic behaviors. A practical approach to identify the nonlinear joint friction parameters including the slip properties in sliding phase and the stick characteristics in presliding phase is presented. Afterward, an adaptive variable-step moving average method is proposed to effectively reduce the noise impact on the collected data. Furthermore, a radial basis function neural network-based friction estimator for varying loads is trained to compensate the nonlinear effects of load on friction during robot joint moving.

Findings

Experiment validations are carried out on all the joints of a 6-DOF industrial robot. The experimental results of joint torque estimation demonstrate that the proposed strategy significantly improves the accuracy of the robot dynamic model, and the prediction effect of the proposed method is better than that of existing methods.

Originality/value

The proposed method extends the robot dynamic model with friction compensation, which includes the nonlinear effects of joint stick motion, joint sliding motion and load attached to the end-effector.

Details

Industrial Robot: the international journal of robotics research and application, vol. 50 no. 5
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 17 June 2021

Fikrat Yusubov

The purpose of this paper is to investigate the influence of binder effect on tribological behavior of brake friction composite materials: a case study of phenolic resin modified…

Abstract

Purpose

The purpose of this paper is to investigate the influence of binder effect on tribological behavior of brake friction composite materials: a case study of phenolic resin modified by N-Methylaniline.

Design/methodology/approach

Four different friction materials have been fabricated by varying modified phenolic resin content. The samples were prepared by the conventional powder metallurgy methods following ball milling, mixing, pre-forming, hot pressing and post-curing processes. Thermogravimetric analysis was used to determination of the degradation mechanism of organic components and study of thermal stability of the samples. A friction test was carried out in dry conditions using a vertical tribometer. Analysis of worn surfaces was performed using a scanning electron microscope.

Findings

The experimental results revealed that the sample containing 25 Wt.% phenolic resin has good mechanical and thermal properties with stable friction characteristics.

Originality/value

This paper presents the effect of N-methylaniline modified phenolic resin on friction composites to improve tribological performance by its thermal properties.

Details

Industrial Lubrication and Tribology, vol. 73 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 4 March 2014

Qiulin Niu, Xiaohu Zheng, Ming Chen and Weiwei Ming

Titanium alloy has the excellent performance and been widely utilized in aeroengine and airframe manufacture. However, improving the understanding of all aspects of titanium alloy…

Abstract

Purpose

Titanium alloy has the excellent performance and been widely utilized in aeroengine and airframe manufacture. However, improving the understanding of all aspects of titanium alloy is necessary. The purpose of this paper is to investigate the tribological properties of two typical titanium alloys against tungsten carbide under dry friction.

Design/methodology/approach

Reciprocating ball-disc friction tests were carried out at room temperature in different loading without lubricant to investigate the friction properties of TA19/WC-Co and TC18/WC-Co friction pairs. The influence of the load on the friction coefficient and friction force was analyzed. The worn surfaces of TA19 and TC18 specimens were observed by the digital microscopy and scanning electron microscopy (SEM). And the wear mechanism was discussed.

Findings

The results show that the friction coefficients decreased with the increase in the normal load. However, the reduction in the friction coefficient for the TC18 alloy was less than that for the TA19 alloy. The dynamic friction forces with time were not quite coincident with the variation trend of the friction coefficients during the sliding friction. The results observed by the SEM and EDS revealed that several grooving were the main type of frictional wear causing the surfaces of the TA19 and TC18 alloys.

Originality/value

It is shown in the paper that the tribological property of TA19 alloy was better than that of TC18 when sliding against tungsten carbide under the dry friction conditions. The main types of damage to the TA19/WC-Co friction pair were the ploughing, the delamination fatigue associate with abrasive wear and some diffusive wear. The ploughing and abrasion were the main wear mechanisms for the surface of TC18 alloy.

Details

Industrial Lubrication and Tribology, vol. 66 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 21 November 2018

Manoharan S., Vijay R., Lenin Singaravelu D. and Mohamed Kchaou

The purpose of this work is to investigate the effect of oxide-coated steel in comparison with mild steel fibers on the tribological and corrosion performances of friction

Abstract

Purpose

The purpose of this work is to investigate the effect of oxide-coated steel in comparison with mild steel fibers on the tribological and corrosion performances of friction composites.

Design/methodology/approach

In this study, the friction composites were developed in the form of standard brake pads by using oxide-coated steel and compared with mild steel fibers-based one without varying the other ingredients. The brake pads were developed as per the industrial procedure. The physical, mechanical, thermal properties of the developed brake pads were analyzed as per the industrial standards. The tribological properties were analyzed using the Chase test. The worn surface analysis was done using scanning electron microscope. Corrosion behavior was also analyzed in both salt and normal water conditions.

Findings

The experimental results indicate that the oxide-coated steel-based friction composites brake pads possess good physical, chemical, thermal, corrosion resistance and mechanical properties with stable fade and recovery characteristics because of its oxide coating and flake morphology.

Originality/value

This paper explains the influence of oxide-coated steel in friction composites for enhancing the tribological performance and corrosion resistance by its oxide coating and flake morphology which could potentially replace mild steel fibers-based problems in friction composites.

Details

Industrial Lubrication and Tribology, vol. 71 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

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