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1 – 10 of over 2000G. Yoganjaneyulu, V.V. Ravikumar and C. Sathiya Narayanan
The purpose of this paper is to investigate the strain distribution, stress-based fracture limit and corrosion behaviour of titanium Grade 2 sheets during single point incremental…
Abstract
Purpose
The purpose of this paper is to investigate the strain distribution, stress-based fracture limit and corrosion behaviour of titanium Grade 2 sheets during single point incremental forming (SPIF) process, with various computerized numerical control (CNC) spindle rotational speeds and step depths. The development of corrosion pits in 3.5 (%) NaCl solution has also been studied during the SPIF process.
Design/methodology/approach
A potentiodynamic polarization (PDP) study was performed to investigate the corrosion behaviour of titanium Grade 2 deformed samples, with various spindle rotational speeds in 3.5 (%) NaCl solution. The scanning electron microscope (SEM) and transmission electron microscope (TEM) analysis was carried out to study the fracture behaviour, dislocation densities and corrosion morphology of deformed samples.
Findings
The titanium Grade 2 sheets exhibited better strain distribution, fracture limit and corrosion resistance by increasing the CNC spindle rotational speeds, tool diameters and vertical step depths (VSD). It was recorded that varying the spindle speed affected plastic deformation which in turn affected corrosion rate.
Research limitations/implications
In this study, poor corrosion rate was observed for the as-received condition, and better corrosion rate was achieved at maximum speed of 600 rpm and 0.6 mm of VSD in the deformed sheet. This indicates that corrosion rate improved with increase in the plastic deformation. The EDS analysis report of corroded surface revealed the composition to be mainly of titanium and oxides.
Practical implications
This study discusses the strain distribution, stress-based fracture limit and corrosion behaviour by using titanium Grade 2 sheets during SPIF process.
Social implications
This study is useful in the field of automobile and industrial applications.
Originality/value
With an increase in the spindle rotational speeds and VSD, the titanium Grade 2 sheets showed better strain distribution, fracture limit and corrosion behaviour; the same is evidenced in fracture limit curve and PDP curves.
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Alicia Salazar, Alberto Jesús Cano Aragón and Jesús Rodríguez
Polyamide 12 (PA12) processed by the additive manufacturing technique of selective laser sintering (SLS) is acquiring a leading role in cutting-edge technological sectors…
Abstract
Purpose
Polyamide 12 (PA12) processed by the additive manufacturing technique of selective laser sintering (SLS) is acquiring a leading role in cutting-edge technological sectors pertaining to transport and biomedical among others. In many of these applications, design requirements must ensure fatigue structural integrity. One of the characteristic features of these SLS PA12 is the layer-wise structure that may influence the mechanical response. Therefore, this paper aims to assess the fatigue life behavior of PA12, focusing on the effect of the load direction with respect to the load orientation.
Design/methodology/approach
With the aim of analyzing the effect of the load direction with respect to the layer wise structure, fatigue tests on plain samples of SLS PA12 were carried out with the load applied parallel and perpendicular to the layer planes. The S-N stress life curves and the fatigue limit at 106 cycles were determined at room temperature and at a stress ratio of 0.1. The fracture surfaces were inspected to evaluate the damage evolution, modeled via the fracture mechanics methodology to obtain the fracture parameters.
Findings
The fatigue resistance was better when the load was applied parallel than when was applied perpendicularly to the layered structure. The analysis of the postmortem specimens evidenced three regions. The inspection of the fatigue macro crack growth region revealed that crazing was the mechanism responsible of nucleation and growth of damage till a macroscopic crack was generated, as well as of the consequent crack advancement. The calculated fracture parameters computed from the application of the fracture mechanics approach were similar to those obtained from standardized fracture tests, except when the stress levels were close to the yield strength.
Originality/value
The fatigue knowledge of polymers, and especially of polymers processed via additive manufacturing techniques, is still scarce. Therefore, the value of this investigation is not only to obtain fatigue data that could be used for structural design with SLS PA12 materials but also to advance in the knowledge of damage evolution during the fatigue process.
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G. Yoganjaneyulu, Y. Phaneendra, V.V. Ravikumar and C. Sathiya Narayanan
The purpose of this paper is to investigate the void coalescence and corrosion behaviour of titanium Grade 4 sheets during single point incremental forming (SPIF) process with…
Abstract
Purpose
The purpose of this paper is to investigate the void coalescence and corrosion behaviour of titanium Grade 4 sheets during single point incremental forming (SPIF) process with various spindle rotational speeds. The development of corrosion pits in 3.5 (%) NaCl solution has also been studied during SPIF process.
Design/methodology/approach
In this current research work, the void coalescence analysis and corrosion behaviour of titanium Grade 4 specimens were studied. A potentio-dynamic polarization (PDP) study was conducted to investigate the corrosion behaviour of titanium Grade 4 processed samples with various spindle speeds in 3.5 (%) NaCl solution. The scanning electron microscope and transmission electron microscope analysis was carried out to study the fracture behaviour and corrosion morphology of processed samples.
Findings
The titanium Grade 4 sheets obtained better formability and corrosion resistance by increasing the CNC spindle rotational speeds. In fact that, the significant plastic deformation affects the corrosion rate with various spindle speeds were recorded.
Originality/value
The spindle rotational speeds and vertical step depths increases then the titanium Grade 4 sheets showed better formability, void coalescence and corrosion behaviour as the same is evidenced in forming limit diagram and PDP curves.
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The purpose of this paper is to propose the new dependences of cycles to failure for a given initial crack length upon the stress amplitude in the linear fracture approach. The…
Abstract
Purpose
The purpose of this paper is to propose the new dependences of cycles to failure for a given initial crack length upon the stress amplitude in the linear fracture approach. The anticipated unified propagation function describes the infinitesimal crack-length growths per increasing number of load cycles, supposing that the load ratio remains constant over the load history. Two unification functions with different number of fitting parameters are proposed. On one hand, the closed-form analytical solutions facilitate the universal fitting of the constants of the fatigue law over all stages of fatigue. On the other hand, the closed-form solution eases the application of the fatigue law, because the solution of nonlinear differential equation turns out to be dispensable. The main advantage of the proposed functions is the possibility of having closed-form analytical solutions for the unified crack growth law. Moreover, the mean stress dependence is the immediate consequence of the proposed law. The corresponding formulas for crack length over the number of cycles are derived.
Design/methodology/approach
In this paper, the method of representation of crack propagation functions through appropriate elementary functions is employed. The choice of the elementary functions is motivated by the phenomenological data and covers a broad region of possible parameters. With the introduced crack propagation functions, differential equations describing the crack propagation are solved rigorously.
Findings
The resulting closed-form solutions allow the evaluation of crack propagation histories on one hand, and the effects of stress ratio on crack propagation on the other hand. The explicit formulas for crack length over the number of cycles are derived.
Research limitations/implications
In this paper, linear fracture mechanics approach is assumed.
Practical implications
Shortening of evaluation time for fatigue crack growth. Simplification of the computer codes due to the elimination of solution of differential equation. Standardization of experiments for crack growth.
Originality/value
This paper introduces the closed-form analytical expression for crack length over number of cycles. The new function that expresses the damage growth per cycle is also introduced. This function allows closed-form analytical solution for crack length. The solution expresses the number of cycles to failure as the function of the initial size of the crack and eliminates the solution of the nonlinear ordinary differential equation of the first order. The different common expressions, which account for the influence of the stress ratio, are immediately applicable.
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F.G.A. Silva, M.F.S.F. de Moura, N Dourado, F. A. M. Pereira, J.J.L. Morais, M. I. R. Dias, Paulo J. Lourenço and Fernando M. Judas
Fracture characterization of human cortical bone under pure mode I loading was performed in this work. The purpose of this paper is to validate the proposed test and procedure…
Abstract
Purpose
Fracture characterization of human cortical bone under pure mode I loading was performed in this work. The purpose of this paper is to validate the proposed test and procedure concerning fracture characterization of human cortical bone under pure mode I loading.
Design/methodology/approach
A miniaturized version of the double cantilever beam (DCB) test was used for the experimental tests. A data reduction scheme based on crack equivalent concept and Timoshenko beam theory is proposed to overcome difficulties inherent to crack length monitoring during the test. The application of the method propitiates an easy determination of the Resistance-curves (R-curves) that allow to define the fracture energy under mode I loading from the plateau region. The average value of fracture energy was subsequently used in a numerical analysis with element method involving cohesive zone modelling.
Findings
The excellent agreement obtained reveals that the proposed test and associated methodology is quite effective concerning fracture characterization of human cortical bone under pure mode I loading.
Originality/value
A miniaturized version of traditional DCB test was proposed for cortical human bone fracture characterization under mode I loading owing to size restrictions imposed by human femur. In fact, DCB specimen propitiates a longer length for self-similar crack propagation without undertaking spurious effects. As a consequence, a R-curve was obtained allowing an adequate characterization of cortical bone fracture under mode I loading.
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This paper aims to predict fatigue life and fatigue limit of fiber-reinforced ceramic-matrix composites (CMCs) with different fiber preforms, i.e. unidirectional, cross-ply, 2D-…
Abstract
Purpose
This paper aims to predict fatigue life and fatigue limit of fiber-reinforced ceramic-matrix composites (CMCs) with different fiber preforms, i.e. unidirectional, cross-ply, 2D-, 2.5D- and 3D-woven, at room and elevated temperatures.
Design/methodology/approach
Under cyclic loading, matrix multicracking and interface debonding occur upon first loading to fatigue peak stress, and the interface wear appears with increasing cycle number, leading to degradation of the interface shear stress and fibers strength. The relationships between fibers fracture, cycle number, fatigue peak stress and interface wear damage mechanism have been established based on the global load sharing (GLS) criterion. The evolution of fibers broken fraction versus cycle number curves of fiber-reinforced CMCs at room and elevated temperatures have been obtained.
Findings
The predicted fatigue life S–N curve can be divided into two regions, i.e. the Region I controlled by the degradation of interface shear stress and fibers strength and the Region II controlled by the degradation of fibers strength.
Practical/implications
The proposed approach can be used to predict the fatigue life and fatigue limit of unidirectional, cross-ply, 2D-, 2.5D- and 3D-woven CMCs under cyclic loading.
Originality/value
The fatigue damage mechanisms and fibers failure model were combined together to predict the fatigue life and fatigue limit of fiber-reinforced CMCs with different fiber preforms.
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Miguel Abambres and Mário Rui Arruda
Since the use of advanced finite element analysis (FEA) in the design of steel structures has been increasing its popularity in order to avoid unsafe or highly conservative…
Abstract
Purpose
Since the use of advanced finite element analysis (FEA) in the design of steel structures has been increasing its popularity in order to avoid unsafe or highly conservative designs, a solid know-how in computer-aided design (CAD) and engineering (CAE) codes is necessary. Therefore the purpose of this paper is to provide an extensive review of useful guidelines concerning modelling, simulation and result validation for the accurate performance of those analyses.
Design/methodology/approach
Such guidelines are obtained from international steel design codes like Eurocode 3 and DNV, publications from experienced CAE engineers and renowned FE software companies like Ansys and Altair. Topics like mesh independence, the effect of the load sequence on the load bearing capacity and steel fracture criteria are underlined.
Findings
Since the use of advanced FEA in the design of steel structures is becoming more and more traditional due to the increase of its competitiveness when compared to the use of (very) conservative design rules, a solid know-how in CAD and CAE codes is necessary.
Practical implications
This work will be quite useful for structural steel stress engineers, contributing for a safer use of FEA in research and design.
Originality/value
This work will be quite useful for structural steel stress engineers, contributing for a safer use of FEA in research and design.
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The purpose of this paper is to perform a theoretical analysis of non-linear delamination fracture in cantilever beam opened notch (CBON) configuration. It is assumed that the…
Abstract
Purpose
The purpose of this paper is to perform a theoretical analysis of non-linear delamination fracture in cantilever beam opened notch (CBON) configuration. It is assumed that the non-linear mechanical behavior of the CBON can be described by using a stress-strain curve with power-law hardening.
Design/methodology/approach
The fracture analysis is carried-out by applying the integration contour independent J-integral. For this purpose, a model based on the technical beam theory is used. Equation is derived for determination of the CBON specimen curvature in elastic-plastic stage of deformation. The equation is solved by using the MatLab program system. Solutions of the J-integral are obtained at linear-elastic as well as elastic-plastic behavior of the CBON. The influence of the power-law exponent on the non-linear fracture is evaluated.
Findings
The analysis reveals that the J-integral value increases when the exponent of the power-law increases. The solution obtained here is very useful for parametric analyses of the non-linear fracture behavior, since the simple formulas derived capture the essentials of the fracture response.
Practical implications
Beside for parametric investigations, the solution obtained here can also be applied for calculating the critical J-integral value at non-linear behavior using experimentally determined critical fracture load at the onset of crack growth from the initial crack tip position in the CBON configuration.
Originality/value
An analysis is performed of the non-linear fracture in the CBON configuration by applying the J-integral approach, assuming that the mechanical response can be modeled using a stress-strain curve with power-law hardening.
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This paper aims to investigate the responses of laminated glass under soft body impact, including elastic impact and fracture/fragmentation consideration.
Abstract
Purpose
This paper aims to investigate the responses of laminated glass under soft body impact, including elastic impact and fracture/fragmentation consideration.
Design/methodology/approach
The simulation uses the combined finite-discrete element method (FDEM) which combines finite element mesh into discrete elements, enabling the accurate prediction of contact force and deformation. Material rupture is modelled with a cohesive fracture criterion, evaluating the process from continua to discontinua.
Findings
Responses of laminated glass under soft impact (both elastic and fracture) agree well with known data. Crack initiation time in laminated glass increases with the increase of the outside glass thickness. With the increase of Eprojectile, failure mode is changing from flexural to shear, and damage tends to propagate longitudinally when the contact surface increases. Results show that the FDEM is capable of modelling soft impact behaviour of laminated glass successfully.
Research limitations/implications
The work is done in 2D, and it will not represent fully the 3D mechanisms.
Originality/value
Elastic and fracture behaviour of laminated glass under soft impact is simulated using the 2D FDEM. Limited work has been done on soft impact of laminated glass with FDEM, and special research endeavours are warranted. Benchmark examples and discussions are provided for future research.
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Yue Zhou, El Mehdi Abbara, Dayue Jiang, Arad Azizi, Mark D. Poliks and Fuda Ning
This study aims to uncover the multiscale relations among geometry, surface finish, microstructure and fatigue properties of curved-surface AlSi10Mg parts fabricated by powder bed…
Abstract
Purpose
This study aims to uncover the multiscale relations among geometry, surface finish, microstructure and fatigue properties of curved-surface AlSi10Mg parts fabricated by powder bed fusion (PBF) additive manufacturing.
Design/methodology/approach
This paper investigated the high-cycle tensile and bending fatigue behaviors of PBF-built AlSi10Mg parts with curved surfaces. Besides, the surface finish, porosity and microstructure around various curvatures were characterized. Meanwhile, the stress distributions of the fatigue specimens with curved surfaces under the dynamic tensile/bending loading were analyzed via theoretical analysis and ANSYS simulation.
Findings
The results showed that the as-built specimens with the smallest curvature exhibited the best surface quality, smallest grain sizes and thinnest grain boundaries. In addition, the tensile fatigue fracture occurred around the largest curvature position of fatigue specimens, which was consistent with the simulated fatigue safety factor results. Moreover, the bending fatigue specimens with the largest curvature presented the shortest fatigue life due to the highest bending and shear stresses along the loading direction.
Originality/value
So far, most studies have focused on the fatigue behavior of as-built AlSi10Mg parts with planar structures only. The investigation on fatigue properties of as-built AlSi10Mg parts with curved surfaces remains unexplored. This study provides new insights into the characterization and quantification of the fatigue performance of PBF-built metal parts with complex geometries, the knowledge of which can promote their adoption in real industries.
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