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This paper aims to present a new micro‐impact tester developed for characterizing the impact properties of solder joints and micro‐structures at high‐strain rates, for the microelectronic industry, and the results evaluated for different solder ball materials, pad finishes and thermal histories by using this new tester. Knowledge of impact force is essential for quantifying the strength of the interconnection and allows quantitative design against failure. It also allows one‐to‐one comparison with the failure force measured in a standard quasi‐static shear test.

An innovative micro‐impact head has been designed to precisely strike the specimen at high speed and the force and displacements are measured simultaneously and accurately during the impact, from which the failure energy may be calculated.

The paper demonstrates that, peak loads obtained from the impact tests are between 30 and 100 percent higher than those obtained from static shear tests for all combinations of solder alloy and pad finish. The SnPb solder alloy had the maximum energy to failure for all pad finishes. Of all the lead‐free solders, the SnAg solder alloy had the highest energy to failure. Static shearing induces only bulk solder failure for all combinations of solder alloy and pad finish. Impact testing tends to induce bulk solder failure for SnPb solder and a mixture of bulk and intermetallic failure in all the lead‐free solder alloys for all pad finishes. In general, the peak loads obtained for solder mask defined pads are significantly higher than those for non‐SMD (NSMD) pads. The results obtained so far have highlighted the vulnerability of NSMD pads to drop impact.

The work provides a new solution to the microelectronics industry for characterizing the impact properties of materials and micro‐structures and provides an easy‐to‐use tool for research or process quality control.

The new micro‐impact tester developed is able to perform solder ball shear testing at high speeds, of up to 1,000 mm/s, and to obtain fracture characteristics similar to those found in drop impact testing using the JEDEC board level testing method JESD22‐B111 – but without the complexity of preparing specialized boards. This is not achievable using standard low‐speed shear testers.

This study aims to comprehensively investigate the mixed-mode fracture behavior and mechanical properties of selective laser sintering (SLS) polyamide 12 (PA12) components, considering different build orientations and layer thicknesses. The primary objectives include the following. Conducting mixed-mode fracture and mechanical analyses on SLS PA12 parts. Investigating the influence of build orientation and layer thickness on the mechanical properties of SLS-printed components. Examining the fracture mechanisms of SLS-produced Arcan fracture and tensile specimens through experimental methods and finite element analyses.

The research used a combination of experimental techniques and numerical analyses. Tensile and Arcan fracture specimens were fabricated using the SLS process with varying build orientations (X, X–Y, Z) and layer thicknesses (0.1 mm, 0.2 mm). Mechanical properties, including tensile strength, modulus of elasticity and critical stress intensity factor, were quantified through experimental testing. Mixed-mode fracture tests were conducted using a specialized fixture, and finite element analyses using the J-integral method were performed to calculate fracture toughness. Scanning electron microscopy (SEM) was used for detailed morphological analysis of fractured surfaces.

The investigation revealed that the highest tensile properties were achieved in samples fabricated horizontally in the X orientation with a layer thickness of 0.1 mm. Additionally, parts manufactured with a layer thickness of 0.2 mm exhibited favorable mixed-mode fracture behavior. The results emphasize the significance of build orientation and layer thickness in influencing mechanical properties and fracture behavior. SEM analysis provided valuable insights into the failure mechanisms of SLS-produced PA12 components.

This study contributes to the field of additive manufacturing by providing a comprehensive analysis of the mixed-mode fracture behavior and mechanical properties of SLS-produced PA12 components. The investigation offers novel insights into the influence of build orientation and layer thickness on the performance of such components. The combination of experimental testing, numerical analyses and SEM morphological observations enhances the understanding of fracture behavior in additive manufacturing processes. The findings contribute to optimizing the design and manufacturing of high-quality PA12 components using SLS technology.

The fracture mechanism of S-07 steel was investigated by observing the fracture surface of the specimens with scanning electron microscope (SEM). Furthermore, the overall elastic–plastic behaviors and the stress state evolution during the loading procedure of all specimens were simulated by FE analysis to obtain the local strain at crack nucleated location and the average triaxiality of each type of specimen.

Three types of tests under various stress states were performed to study the ductile fracture characteristics of S-07 high strength steel in quasi-static condition.

Under tensile and torsion loading conditions, S-07 steel exhibits two distinctive rupture mechanisms: the growth and internal necking of voids governs the rupture mechanism in tension dominated loading mode, while the change of void shape and internal shearing in the ligaments between voids dominants for shear conditions.

The failure criterion for S-07 steel considering the influence of the triaxial stress state was established.

In recent years, developments in the field of lightweight armour have been of primary importance to the defence industry. This necessity has led to many organisations adopting composite armours comprising both the traditional heavy armours and new lighter weight ceramic armours. The numerical modelling of metal based armour systems has been well documented over the years using purely continuum based methods; and also the modelling of brittle systems using discrete element methods, therefore it is the objective of this paper to demonstrate how a coupled finite and discrete element approach, can be used in the further understanding of the quantitative response of ceramic systems when subjected to dynamic loadings using a combination of adaptive continuum techniques and discrete element methods. For the class of problems encountered within the defence industry, numerical modelling has suffered from one principal weakness; for many applications the associated deformed finite element mesh can no longer provide an accurate description of the deformed material, whether this is due to large ductile deformation, or for the case of brittle materials, degradation into multiple bodies. Subsequently, two very different approaches have been developed to combat such deficiencies, namely the use of adaptive remeshing for the ductile type materials and a discrete fracture insertion scheme for the modelling of material degradation. Therefore, one of the primary objectives of this paper is to present examples demonstrating the potential benefits of explicitly coupling adaptive remeshing methods to the technique of discrete fracture insertion in order to provide an adaptive discontinuous solution strategy, which is computationally robust and efficient.

This study implements the fourth-order phase field method (PFM) for modeling fracture in brittle materials. The weak form of the fourth-order PFM requires C¹ basis functions for the crack evolution scalar field in a finite element framework. To address this, non-Sibsonian type shape functions that are nonpolynomial types based on distance measures, are used in the context of natural neighbor shape functions. The capability and efficiency of this method are studied for modeling cracks.

The weak form of the fourth-order PFM is derived from two governing equations for finite element modeling. C⁰ non-Sibsonian shape functions are derived using distance measures on a generalized quad element. Then these shape functions are degree elevated with Bernstein-Bezier (BB) patch to get higher-order continuity (C¹) in the shape function. The quad element is divided into several background triangular elements to apply the Gauss-quadrature rule for numerical integration. Both fourth-order and second-order PFMs are implemented in a finite element framework. The efficiency of the interpolation function is studied in terms of convergence and accuracy for capturing crack topology in the fourth-order PFM.

It is observed that fourth-order PFM has higher accuracy and convergence than second-order PFM using non-Sibsonian type interpolants. The former predicts higher failure loads and failure displacements compared to the second-order model due to the addition of higher-order terms in the energy equation. The fracture pattern is realistic when only the tensile part of the strain energy is taken for fracture evolution. The fracture pattern is also observed in the compressive region when both tensile and compressive energy for crack evolution are taken into account, which is unrealistic. Length scale has a certain specific effect on the failure load of the specimen.

Fourth-order PFM is implemented using C¹ non-Sibsonian type of shape functions. The derivation and implementation are carried out for both the second-order and fourth-order PFM. The length scale effect on both models is shown. The better accuracy and convergence rate of the fourth-order PFM over second-order PFM are studied using the current approach. The critical difference between the isotropic phase field and the hybrid phase field approach is also presented to showcase the importance of strain energy decomposition in PFM.

Since the use of advanced finite element analysis (FEA) in the design of steel structures has been increasing its popularity in order to avoid unsafe or highly conservative designs, a solid know-how in computer-aided design (CAD) and engineering (CAE) codes is necessary. Therefore the purpose of this paper is to provide an extensive review of useful guidelines concerning modelling, simulation and result validation for the accurate performance of those analyses.

Such guidelines are obtained from international steel design codes like Eurocode 3 and DNV, publications from experienced CAE engineers and renowned FE software companies like Ansys and Altair. Topics like mesh independence, the effect of the load sequence on the load bearing capacity and steel fracture criteria are underlined.

Since the use of advanced FEA in the design of steel structures is becoming more and more traditional due to the increase of its competitiveness when compared to the use of (very) conservative design rules, a solid know-how in CAD and CAE codes is necessary.

This work will be quite useful for structural steel stress engineers, contributing for a safer use of FEA in research and design.

This work will be quite useful for structural steel stress engineers, contributing for a safer use of FEA in research and design.

Hydrofracturing technology has been widely used in tight oil and gas reservoir exploitation, and the fracture network formed by fracturing is crucial to determining the resources recovery rate. Due to the complexity of fracture network induced by the random morphology and type of fluid-driven fractures, controlling and optimising its mechanisms is challenging. This paper aims to study the types of multiscale mode I/II fractures, the fluid-driven propagation of multiscale tensile and shear fractures need to be studied.

A dual bilinear cohesive zone model (CZM) based on energy evolution was introduced to detect the initiation and propagation of fluid-driven tensile and shear fractures. The model overcomes the limitations of classical linear fracture mechanics, such as the stress singularity at the fracture tip, and considers the important role of fracture surface behaviour in the shear activation. The bilinear cohesive criterion based on the energy evolution criterion can reflect the formation mechanism of complex fracture networks objectively and accurately. Considering the hydro-mechanical (HM) coupling and leak-off effects, the combined finite element-discrete element-finite volume approach was introduced and implemented successfully, and the results showed that the models considering HM coupling and leak-off effects could form a more complex fracture network. The multiscale (laboratory- and engineering-scale) Mode I/II fractures can be simulated in hydrofracturing process.

Based on the proposed method, the accuracy and applicability of the algorithm were verified by comparing the analytical solution of KGD and PKN models. The effects of different in situ stresses and flow rates on the dynamic propagation of hydraulic fractures at laboratory and engineering scales were investigated. when the ratio of in situ stress is small, the fracture propagation direction is not affected, and the fracture morphology is a cross-type fracture. When the ratio of in situ stress is relatively large, the propagation direction of the fracture is affected by the maximum in situ stress, and it is more inclined to propagate along the direction of the maximum in situ stress, forming double wing-type fractures. Hydrofracturing tensile and shear fractures were identified, and the distribution and number of each type were obtained. There are fewer hydraulic shear fractures than tensile fractures, and shear fractures appear in the initial stage of fracture propagation and then propagate and distribute around the perforation.

The proposed dual bilinear CZM is effective for simulating the types of Mode I/II fractures and seizing the fluid-driven propagation of multiscale tensile and shear fractures. Practical fracturing process involves the multi-type and multiscale fluid-driven fracture propagation. This study introduces general fluid-driven fracture propagation, which can be extended to the fracture propagation analysis of potential fluid fracturing, such as other liquids or supercritical gases.

The effects of carbon fiber reinforced polymer (CFRP) reinforcement form, adhesive type and pre-crack width on failure mode, shear capacity, deflection response, CFRP strain response and crack patterns of strengthened specimens were investigated.

This paper presents a geopolymer adhesive that matches the performance requirements of CFRP adhesive, which is applied to pre-cracked beams reinforced with CFRP strips.

For specimens with varying structural properties, two failure modes, the CFRP-concrete interface substrate failure and the fracture failure of CFRP, are observed. Moreover, the shear capacity, ultimate deflection and bending stiffness of the U-shaped CFRP-strengthened beams are enhanced in comparison to the complete-wrapping CFRP-strengthened beams. With an increase in pre-crack width, the increase in shear capacity of RC beams shear-strengthened with CFRP strips is less than that of non-cracked beams, resulting in a limited influence on the stiffness of CFRP-strengthened beams. The comparison of experimental results showed that the proposed finite element model (FEM) effectively evaluated the mechanical characteristics of CFRP-strengthened RC beams.

Taking into consideration the reinforcement effect and the concept of environmental protection, the geopolymer adhesive reinforcement scheme is preferable to applying epoxy resin to the CFRP-strengthened RC beams.

Ceramic materials and glasses have become important in modern industry as well as in the consumer environment. Heat resistant ceramics are used in the metal forming processes or as welding and brazing fixtures, etc. Ceramic materials are frequently used in industries where a wear and chemical resistance are required criteria (seals, liners, grinding wheels, machining tools, etc.). Electrical, magnetic and optical properties of ceramic materials are important in electrical and electronic industries where these materials are used as sensors and actuators, integrated circuits, piezoelectric transducers, ultrasonic devices, microwave devices, magnetic tapes, and in other applications. A significant amount of literature is available on the finite element modelling (FEM) of ceramics and glass. This paper gives a listing of these published papers and is a continuation of the author's bibliography entitled “Finite element modelling of ceramics and glass” and published in Engineering Computations, Vol. 16, 1999, pp. 510‐71 for the period 1977‐1998.

The form of the paper is a bibliography. Listed references have been retrieved from the author's database, MAKEBASE. Also Compendex has been checked. The period is 1998‐2004.

Provides a listing of 1,432 references. The following topics are included: ceramics – material and mechanical properties in general, ceramic coatings and joining problems, ceramic composites, piezoceramics, ceramic tools and machining, material processing simulations, fracture mechanics and damage, applications of ceramic/composites in engineering; glass – material and mechanical properties in general, glass fiber composites, material processing simulations, fracture mechanics and damage, and applications of glasses in engineering.

This paper makes it easy for professionals working with the numerical methods with applications to ceramics and glasses to be up‐to‐date in an effective way.

Optimized three-dimensional (3D) fracture networks are crucial for multistage hydrofracturing. To better understand the mechanisms controlling potential disasters as well as to predict them in 3D multistage hydrofracturing, some governing factors, such as fluid injection-induced stratal movement, compression between multiple hydraulic fractures, fracturing fluid flow, fracturing-induced microseismic damaged and contact slip events, must be properly simulated via numerical models. This study aims to analyze the stratal movement and microseismic behaviours induced by multistage propagation of 3D multiple hydraulic fractures.

Adaptive finite element–discrete element method was used to overcome the limitations of conventional finite element methods in simulating 3D fracture propagation. This new approach uses a local remeshing and coarsening strategy to ensure the accuracy of solutions, reliability of fracture propagation path and computational efficiency. Engineering-scale numerical models were proposed that account for the hydro-mechanical coupling and fracturing fluid leak-off, to simulate multistage propagation of 3D multiple hydraulic fractures, by which the evolution of the displacement, porosity and fracture fields, as well as the fracturing-induced microseismic events were computed.

Stratal movement and compression between 3D multiple hydraulic fractures intensify with increasing proximity to the propagating fractures. When the perforation cluster spaces are very narrow, alternate fracturing can improve fracturing effects over those achieved via sequential or simultaneous fracturing. Furthermore, the number and magnitude of microseismic events are directly proportional to the stratal movement and compression induced by multistage propagation of fracturing fracture networks.

Microseismic events induced by multistage propagation of 3D multiple hydraulic fractures and perforation cluster spaces and fracturing scenarios that impact the deformation and compression among fractures in porous rock matrices are well predicted and analyzed.