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1 – 10 of 125Fractional slot permanent magnet (PM) brushless machines having concentrated non‐overlapping windings have been the subject of research over last few years. They have already been…
Abstract
Purpose
Fractional slot permanent magnet (PM) brushless machines having concentrated non‐overlapping windings have been the subject of research over last few years. They have already been employed in the commercial hybrid electric vehicles (HEVs) due to high‐torque density, high efficiency, low‐torque ripple, good flux‐weakening and fault‐tolerance performance. The purpose of this paper is to overview recent development and research challenges in such machines in terms of various structural and design features for electric vehicle (EV)/HEV applications.
Design/methodology/approach
In the paper, fractional slot PM brushless machines are overviewed according to the following main and sub‐topics: first, machine topologies: slot and pole number combinations, all and alternate teeth wound (double‐ and single‐layer windings), unequal tooth structure, modular stator, interior magnet rotor; second, machine parameters and control performance: winding inductances, flux‐weakening capability, fault‐tolerant performance; and third, parasitic effects: cogging torque, iron loss, rotor eddy current loss, unbalanced magnetic force, acoustic noise and vibration.
Findings
Many fractional slot PM machine topologies exist. Owing to rich mmf harmonics, fractional slot PM brushless machines exhibit relatively high rotor eddy current loss, potentially high unbalanced magnetic force and acoustic noise and vibration, while the reluctance torque component is relatively low or even negligible when an interior PM rotor is employed.
Originality/value
This is the first overview paper which systematically reviews the recent development and research challenges in fractional‐slot PM machines. It summarizes their various structural and design features for EV/HEV applications.
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Ayman M. EL‐Refaie, Z.Q. Zhu, Thomas M. Jahns and David Howe
Permanent magnet (PM) brushless machines equipped with fractional‐slot concentrated‐windings (FSCW) have been receiving considerable attention over the past few years, due to the…
Abstract
Purpose
Permanent magnet (PM) brushless machines equipped with fractional‐slot concentrated‐windings (FSCW) have been receiving considerable attention over the past few years, due to the fact that they have short end‐windings, a high‐slot fill factor, a high efficiency and power density, and good flux‐weakening and fault‐tolerance capabilities. A key design parameter for such machines is the phase winding inductance since this has a significant impact on the performance, as well as on the magnitude of any reluctance torque. The purpose of this paper is to describe a detailed investigation of the various components of the winding inductance in machines equipped with both overlapping and non‐overlapping windings and different slot/pole number combinations. It also examines the influence of key design parameters, which affect the inductance components, with particular reference to the inductances of machines in which all the teeth are wound and those in which only alternate teeth are wound.
Design/methodology/approach
The paper analyzes and compares various inductance components which result from different winding configurations.
Findings
It is shown that the main component of the winding inductance is the relatively large slot‐leakage component. Both analytical and finite element models are employed and predicted results are validated on several prototype machines.
Originality/value
Such a thorough investigation of the various inductance components for these type of machines has not been presented before. The paper will serve as a good reference for engineers and researchers designing PM machines equipped with FECW.
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Ayman M. EL‐Refaie and Thomas M. Jahns
The purpose of this paper is to provide a comparison of synchronous permanent magnet machine types for wide constant power speed range operation.
Abstract
Purpose
The purpose of this paper is to provide a comparison of synchronous permanent magnet machine types for wide constant power speed range operation.
Design/methodology/approach
A combination of analytical models and finite element analysis is used to conduct this study.
Findings
The paper has presented a detailed comparison between various types of synchronous PM machines for applications requiring a wide speed range of constant‐power operation. Key observations include: surface permanent magnet (SPM) and interior permanent magnet (IPM) machines can both be designed to achieve wide speed ranges of constant‐power operation. SPM machines with fractional‐slot concentrated windings offer opportunities to minimize machine volume and mass because of their short winding end turns and techniques for achieving high‐slot fill factors via stator pole segmentation. High back‐emf voltage at elevated speeds is a particular issue for SPM machines, but also poses problems for IPM machine designs when tight maximum limits are applied. Magnet eddy‐current losses pose a bigger design issue for SPM machines, but design techniques can be applied to significantly reduce the magnitude of these losses. Additional calculations not included here suggest that the performance characteristics of the inverters accompanying each of the four PM machines are quite similar, despite the differences in machine pole number and electrical frequency.
Research limitations/implications
The paper is targeting traction applications where a very wide speed range of constant‐power operation is required.
Practical implications
Results presented are intended to provide useful guidelines for engineers faced with choosing the most appropriate PM machine for high‐constant power speed ratio applications. As in most real‐world drive design exercises, the choice of PM machine type involves several trade‐offs that must be carefully evaluated for each specific application.
Originality/value
The paper provides a comprehensive comparison between different types of synchronous PM machines, which is very useful in determining the most suitable type for various applications.
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The purpose of this paper is to analyse and compare the functional parameters of three- and six-phase permanent magnet synchronous motors (PMSM) with fractional-slot concentrated…
Abstract
Purpose
The purpose of this paper is to analyse and compare the functional parameters of three- and six-phase permanent magnet synchronous motors (PMSM) with fractional-slot concentrated windings (FSCW).
Design/methodology/approach
The investigations are focused on the comparison of the distortions of back electromotive force (emf) and magnetomotive force (mmf) waveforms, as well as torque ripples, radial force spatial harmonics and motor performance studies. The finite element models of the test machine and a personally developed computer code have been used to calculate motor characteristics and analyse and synthesise multiphase winding layouts, respectively.
Findings
Compared with the traditional three-phase PMSM designs, the proposed six-phase machines are characterized by a significantly lower content of sub-harmonics in mmf waveform distribution. Moreover, the investigated six-phase machines exhibited a higher average value of electromagnetic torque, significantly lower torque ripples and a reduced value of low-order harmonics of the radial component of the electromagnetic force in the air-gap of the machine.
Originality/value
The analyses presented in this paper show that six-phase PMSM with FSCWs are advantageous to their counterpart three-phase machines. Specifically, they are more suited to working with multiple drives supplying a segmented winding system while simultaneously offering higher performance. This suitability to the use of a multi-drive supply for one motor offers flexibility and cost reduction while increasing the fault tolerance of a power train system.
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Cezary Jedryczka, Wojciech Szelag and Zbigniew Jerry Piech
The purpose of this paper is to investigate advantages of multiphase permanent magnet synchronous motors (PMSM) with fractional slot concentrated windings (FSCW). The…
Abstract
Purpose
The purpose of this paper is to investigate advantages of multiphase permanent magnet synchronous motors (PMSM) with fractional slot concentrated windings (FSCW). The investigation is based on comparative analysis and assessment of FSCW PMSM wound as 3, 6, 9 and 12 phase machines suited for low speed applications.
Design/methodology/approach
The investigations are focussed on distortions of back electromotive (emf) and magnetomotive force (mmf) with the torque ripples and motors’ performance taken into account. The finite element models with the aid of customized computer code have been adopted for motor winding design and back emf, mmf and motor performance analyses.
Findings
The novel multiphase winding layouts were found to offer lower content of sub-harmonics in the mmf waveforms compared with the traditional three-phase machine designs. Moreover, the investigated multiphase machines exhibited higher average value of the electromagnetic torque, while the multiphase PMSM machines with FSCW were further characterized by significantly lower torque pulsations.
Originality/value
The analyses presented in this paper demonstrate that PMSM with FSCW are advantageous to their counterpart three-phase machines. Specifically, they offer higher performance and are more suitable to work with multiple drives supplying segmented winding system. This ability of using multi-drive supply for one motor offers flexibility and cost reduction while increasing fault tolerant power train system.
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The purpose of this paper is to analyze the phase coil connections and winding factors of flux‐switching permanent magnet (FSPM) brushless AC machines with all poles and alternate…
Abstract
Purpose
The purpose of this paper is to analyze the phase coil connections and winding factors of flux‐switching permanent magnet (FSPM) brushless AC machines with all poles and alternate poles wound, and different combinations of stator and rotor pole numbers.
Design/methodology/approach
The coil‐emf vectors, which are widely used for analyzing the conventional fractional‐slot PM machines with non‐overlapping windings, are employed for FSPM machines.
Findings
Although the coil‐emf vectors have been employed to obtain coil connections in the conventional fractional‐slot PM machines, they are different in FSPM machines. It is mainly due to different polarities in the stator of FSPM machines. In addition, from the coil‐emf vectors it is able to predict whether the back‐emf waveforms are symmetrical or asymmetric.
Originality/value
This is the first time that coil‐emf vectors are used to determine the coil connections and winding factors in FSPM machines with different topologies and combination of stator and rotor pole numbers.
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Massimo Barcaro and Nicola Bianchi
The purpose of this paper is to give an overview of the design issues of permanent magnet machines for the hybrid electric and plug‐in electric vehicles, including railway…
Abstract
Purpose
The purpose of this paper is to give an overview of the design issues of permanent magnet machines for the hybrid electric and plug‐in electric vehicles, including railway traction and naval propulsion.
Design/methodology/approach
Focus is given on both synchronous permanent magnet and reluctance machines. An overview of the design rules are provided, covering the topics of: fractional‐slot windings, fault‐tolerant configurations, flux‐weakening capability, and torque quality.
Findings
The peculiarities of these machines and the advanced design considerations to fit the automotive requirements are analyzed.
Originality/value
The paper includes a wide description of innovative electrical machines for electric vehicles, including not only the traction capability, but also analysis of features as weight reduction, torque ripple reduction, increase of fault tolerance, and so on.
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M.F.J. Kremers, J.J.H. Paulides, T.E. Motoasca and E.A. Lomonova
The purpose of this paper is to discuss the performance of a proposed machine design for an in‐wheel motor with the required torque‐speed characteristic.
Abstract
Purpose
The purpose of this paper is to discuss the performance of a proposed machine design for an in‐wheel motor with the required torque‐speed characteristic.
Design/methodology/approach
Calculation of the winding factor of the machine with the star of slots theory is performed first. The field weakening capability of the machine is investigated and the operating speed range is determined. The tooth contour modeling method for calculating the performance of the machine with a limited number of elements is introduced. The method is used to construct two models of different complexity and the results obtained with the models are compared with the results obtained by finite element models.
Findings
The 14 pole 12 slot in‐wheel PMSM discussed in this paper is able to meet the stringent performance requirements. The results obtained with the tooth contour models show good agreement with the results obtained with finite element models despite the limited number of elements. Increasing the number of elements in the model allows for modeling of armature reaction and increases the accuracy of the model.
Research limitations/implications
This work can be continued with investigating the possibilities to model the armature reaction more accurately.
Originality/value
This paper proposes a modeling method which accurately describes the performance of a PMSM with limited number of elements. With this method, the calculation procedure can be easily used for optimization of the machine design.
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Jiameng Shi, Hao Kong, Liren Huang, Qinfen Lu and Yunyue Ye
Nowadays, to simplify manufacture process and improve fault-tolerant capability, more and more modular electrical machines are being applied in industrial areas. The purpose of…
Abstract
Purpose
Nowadays, to simplify manufacture process and improve fault-tolerant capability, more and more modular electrical machines are being applied in industrial areas. The purpose of this paper is to investigate a novel modular single-sided flat permanent magnet linear synchronous motor (PMLSM), which adopts segmented armature with the required flux gaps between segments to enhance the performance.
Design/methodology/approach
Using 2D finite element analysis, the performances, such as open-flux linkage, back-EMF, average thrust force, thrust ripple, etc., are compared in different values of flux gaps, as well as different slot/pole number combinations (mainly odd numbers of poles). Finally, to show the difference of linear motor from rotary one, the detailed comparison is made between modular PMLSM and rotary PMSM.
Findings
Due to flux gaps, it is found the electromagnetic performances are worsened along with flux gap width increasing to modular PMLSMs having slot number higher than pole number, but some aspects of performances such as winding factor, open-circuit flux linkage, back-EMF and average thrust can be improved to those having slot number lower than pole number. Due to the end effect of linear format, the thrust ripple is not significantly improved.
Originality/value
It is concluded the proper flux gaps can be chosen to improve the performance of PMLSM with certain slot/pole combinations. A new structure of 12-slot-13-pole (hereinafter referred to as 12s/13p) PMLSM with fractional slot and alternative-teeth wound winding is designed.
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Siavash Sadeghi and Leila Parsa
The purpose of this paper is to minimize the torque pulsation in Halbach array permanent magnet synchronous machines (PMSMs).
Abstract
Purpose
The purpose of this paper is to minimize the torque pulsation in Halbach array permanent magnet synchronous machines (PMSMs).
Design/methodology/approach
Because of its specific structure, the cogging torque influences the main part of the torque pulsation in a Halbach array PMSM. In this paper, first it is shown that the conventional magnet skewing method does not have a significant effect on the torque pulsation in this motor, and then an improved skewing method with fewer skewing steps is proposed. In this method permanent magnet segments are placed sinusoidally, with two‐step skewing along the rotor. Generalization with different combinations of slots and poles is considered for a Halbach array PMSM.
Findings
Using a detailed finite element method (FEM) it was found that with the proposed technique the cogging torque factor is reduced to as low as 8 percent, while the average value of the torque is maintained near the machine nominal average torque.
Practical implications
Halbach array PMSMs are very good candidates for high dynamic performance applications such as aerospace applications due to their high acceleration and deceleration features. This technique also resolves the mechanical vibration and acoustic noise issues, which are caused by torque pulsation and significantly affect machine performance.
Originality/value
The originality of this paper lies in the FEM results. Since Halbach array PMSMs have a special structure it was shown that the conventional skewing method does not work well for this machine. The new proposed technique has a significant effect on the torque pulsation.
Details