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This paper aims to propose a type of T-shaped two-axis force sensor for measuring the forces in x- and z-axes. The developed sensor has a simple structure and can be effectively assembled into compact devices.

A T-shaped plate, with both ends fixed on a base, is used as the substrate of the sensor. Eight strain gauges are placed in the root of the plate or near the sensor head, which can construct two full Wheatstone bridges on the upper and lower surfaces of the plate. When the x- or z-axes forces are applied to the sensor head, different deformation can be generated to the strain gauges. Therefore, the two Wheatstone bridges can be constructed with a different configuration for measuring the forces in x- or z-axes, respectively.

A prototype was designed and constructed and experiments were carried out to test the basic performance of the sensor. It has been verified that the developed sensor could measure the x- and z-axes forces independently with a high resolution of 2.5 and 5 mN, respectively.

Only one thin plate was used in the design, the forces in x- and z-axes could be measured independently and simultaneously, which made the sensor with a simple structure and compact size. Experiments were also verified that there was no crosstalk error occurred in one axis when the force was applied to the other axis.

The purpose of this paper is to provide a thin tactile force sensor array based on conductive rubber and to offer descriptions of the sensor design, fabrication and test.

The sensor array consists of a sandwich structure. Sensing elements are distributed discretely in the sensor. Each sensing element has two electrodes and a piece of conductive rubber with piezoresistive property. The electrodes, as well as the conductive trace for signal transmission, are printed on the substrate layer by the screen printing technique. A scanning circuit based on zero potential method and an experimental set‐up based on balance to characterize the sensor array are designed and implemented in the test of the sensor array.

Experimental results verify the validity of the sensor array in measuring the vertical tactile force between the sensing elements and the object.

In this paper, all the sensors are tested without calibration procedures and the procedure of the dynamic test is implemented by manual operation.

The sensor array could be applied to measure the plantar force for gait detection in clinical applications.

The paper presents a tactile force sensor array with discrete sensing elements to essentially restrict the cross‐talk among sensing elements. This paper will provide many practical details that can help others in the field.

This paper aims to improve calibration and force measurement accuracy of multi-sensors’ piezoelectric dynamometer used in thrust measurement of rocket/air vehicle engine.

This paper presents a mapping solution method of sensors’ outputs based on the Kirchhoff thin plate theory, builds force-deformation differential equations with specific boundary conditions, uses finite difference (FD) method to solve the equations and analyzes outputs in offset loading forces in four-sensor square layout in main direction. The resultant force deviations calculated by the Kirchhoff theory are optimized with sequence quadratic program (SQP) method, and a calibration method of multiple loading points (MLP) based on the Kirchhoff theory is presented. Experiments of static calibration and verification are complemented to contrast the novel and single loading point (SLP) calibration method.

Experiments of static calibration and its verification show that at a loading force of 5,000N, the average resultant force deviations with MLP is 17.87N (0.35% FS) compared with single loading point method 26.45N (0.53% FS), improving calibration and measurement precision.

A novel calibration method with MLP is presented. Force distributions of multiple sensors of main direction in piezoelectric dynamometer with offset loading force are solved with the Kirchhoff theory. The resultant force deviations calculated by Kirchhoff theory are optimized with the SQP method.

Six-axis force sensors play an important role in civilian and military fields because of their multifunctionality. In the context of sensor structure design, sensitivity and sensitivity isotropy are often considered. This paper aims to study the possible relationship between the sensitivity/sensitivity isotropy and structural parameters of an 8/4–4 parallel six-axis force sensor. A comprehensive evaluation index and structural optimization design scheme are suggested in the end.

Based on the conditional number of the Jacobian matrix spectral norm, the sensitivity and sensitivity isotropy of the sensor are derived. Orthogonal experiments are used to determine the degree of primary and secondary factors that have a substantial effect on the sensor characteristics. The relationship between the performance indices and the structural parameters is analyzed by the performance atlas method. The comprehensive evaluation index lays the foundation for the structural optimization design of an 8/4–4 parallel six-axis force sensor.

The variation in each performance index of the sensor for each of the structural parameters is analyzed, and the structural parameters of the sensor with the desired performance indices can be easily selected from the performance atlases. A comprehensive performance evaluation index with a target value of 1 is proposed, and the overall influence of the structural parameters on the sensor performance index is investigated. A simulation example shows the feasibility of the proposed evaluation index.

The importance of each structural parameter of the 8/4–4 parallel six-axis force sensor is determined through orthogonal experiments in this paper. Relations among the structural parameters meeting the performance indices are derived and shown in the performance atlases. A comprehensive evaluation index is proposed to analyze the overall sensor performance.

This paper aims to propose an effective dynamic calibration and compensation method to solve the problem that the statically calibrated force sensor would produce large dynamic errors when measuring dynamic signals.

The dynamic characteristics of the force sensor are analyzed by modal analysis and negative step dynamic force calibration test, and the dynamic mathematical model of the force sensor is identified based on a generalized least squares method with a special whitening filter. Then, a compensation unit is constructed to compensate the dynamic characteristics of the force measurement system, and the compensation effect is verified based on the step and knock excitation signals.

The dynamic characteristics of the force sensor obtained by modal analysis and dynamic calibration test are consistent, and the time and frequency domain characteristics of the identified dynamic mathematical model agree well with the actual measurement results. After dynamic compensation, the dynamic characteristics of the force sensor in the frequency domain are obviously improved, and the effective operating frequency band is widened from 500 Hz to 1,560 Hz. In addition, in the time domain, the rise time of the step response signal is reduced from 0.29 ms to 0.17 ms, and the overshoot decreases from 26.6% to 9.8%.

An effective dynamic calibration and compensation method is proposed in this paper, which can be used to improve the dynamic performance of the strain-gauge-type force sensor and reduce the dynamic measurement error of the force measurement system.

Tactile sensation is an important sensory function for robots in contact with the external environment. To better acquire tactile information about objects, this paper aims to propose a three-layer structure of the interdigital flexible tactile sensor.

The sensor consists of a bottom electrode layer, a middle pressure-sensitive layer and a top indenter layer. First, the pressure sensitive material, structure design, fabrication process and circuit design of the sensor are introduced. Then, the calibration and performance test of the designed sensor is carried out. Four functions are used to fit and calibrate the relationship between the output voltage of the sensor and the contact force. Finally, the contact force sensing test of different weight objects and the flexible test of the sensor are carried out.

The performance test results show that the sensitivity of the sensor is 0.93 V/N when it is loaded with 0–3 N and 0.23 V/N when it is loaded with 3–5 N. It shows good repeatability, and the cross-interference between the sensing units is generally low. The contact force sensing test results of different weight objects show that the proposed sensor performs well in contact force. Each part of the sensor is a flexible material, allowing the sensor to achieve bending deformation, so that the sensor can better perceive the contact signs of the grasped object.

The sensor can paste the surface of the paper robot’s gripper to measure the contact force of the grasping object and estimate the contour of the object.

In this paper, a three-layer interdigital flexible tactile sensor is proposed, and the structural parameters of the interdigital electrode are designed to improve the sensitivity and response speed of the sensor. The indenter with three shapes of the prism, square cylinder and hemisphere is preliminarily designed and the prism indenter with better conduction force is selected through finite element analysis, which can concentrate the external force in the sensing area to improve the sensitivity. The sensor designed in this paper can realize the measurement of contact force, which provides a certain reference for the field of robot tactile.

With the increasing development of the surgical robots, the opto-mechatronic technologies are more potential in the robotics system optimization. The optic signal plays an important role in opto-mechatronic systems. This paper aims to present a review of the research status on fiber-optic-based force and shape sensors in surgical robots.

Advances of fiber-optic-based force and shape sensing techniques in the past 20 years are investigated and summarized according to different surgical requirement and technical characteristics. The research status analysis and development prospects are discussed.

Compared with traditional electrical signal conduction, the phototransduction provides higher speed transmission, lower signal loss and the immunity to electromagnetic interference in robot perception. Most importantly, more and more advanced optic-based sensing technologies are applied to medical robots in the past two decades because the prominence is magnetic resonance imaging compatibility. For medical robots especially, fiber-optic sensing technologies can improve working security, manipulating accuracy and provide force and shape feedback to surgeon.

This is a new perspective. This paper mainly researches the application of optical fiber sensor according to different surgeries which is beneficial to learn the great potential of optical fiber sensor in surgical robots. By enumerating the research progress of medical robots in optimization design, multimode sensing and advanced materials, the development tendency of fiber-optic-based force and shape sensing technologies in surgical robots is prospected.

This paper aims to develop a novel miniature 3-axis force sensor which can detect the interaction forces during tissue palpation in MIS (minimally invasive surgery). MIS offers many significant merits compared with traditional open surgery, the wound to the patients and the postoperative pains are alleviated and reduced dramatically. However, the inherent drawback due to lack of force feedback still exists while conducting some operation procedures. For example, tissue palpation performed easily during open surgery could not be realized in an MIS manner.

The force sensor is based on the resistive-based sensing method that utilizes strain gauges to measure the strain when the external loads are acting on the tip of the sensor. A novel flexible tripod structure with bending and compression deformations is designed to discriminate the magnitudes and directions of the three orthogonal force components. A linear characteristic matrix is derived to disclose the relationship between the sensitivity and the geometric parameters of the structure, and a straightforward geometric parameterized optimization method considering the sensitivity isotropy is proposed to provide the sensor structure with high sensitivity and adequate stiffness.

The sensor prototype can perform force measurement with sensing ranges of ± 3.0 N in axial direction and ± 1.5 N in radial direction, and the resolutions are 5 per cent and 1 per cent, respectively. It is concluded that this force sensor is compatible with MIS instruments and the ex-vivo experiment shows that the sensor can be used to perform tissue palpation during MIS procedures.

This paper is intended to address the significant role of force sensing and force feedback during MIS operations, and presents a new application of the resistive-based sensing method in MIS. A tripod structure is designed and a straightforward optimization method considering the sensitivity isotropy of the sensor is proposed to determine geometric parameters suited for the given external loads.

This paper presents our development of a novel force and force rate sensory system to advance applications in micromanipulation using an in situ polyvinylidene fluoride (PVDF) piezoelectric sensor. To allow close monitoring of magnitude and direction of microforces acting on microdevices during manipulation, PVDF ploymer films are used to fabricate highly sensitive 1D and 2D sensors to detect real‐time microforce and force rate information during the manipulation process. The sensory system with a resolution in the range of sub‐micronewtons can be applied effectively to develop a technology on the force‐reflection microassembly of surface MEMS structures. In addition, a tele‐micromanipulation platform, which can be used to perform tele‐microassembly of the MEMS structures and tele‐cell‐manipulation with force/haptic feedback via Internet was also built successfully.

This paper aims to investigate a novel giant magnetostrictive (GM) force sensor using Terfenol-D rod.

First of all, principle of GM force sensor based on positive magnetostriction of Terfenol-D is presented. Then, design procedure of the GM force sensor is stated. Magnetic properties such as B-H curve and permeability of Terfenol-D are measured by a novel experimental setup and the results are used in analytical model, sensitivity estimation and numerical simulations. Then, an analytical model is presented and a numerical simulation using CST Studio Suite 2011 software is done. So as a result of numerical simulations, optimum geometry of the GM force sensor is obtained related to the condition in which the GM force sensor has highest sensitivity. After that, the sensor is fabricated using the simulation results and is tested by means of an experimental setup. Characteristic curve of the GM force sensor in several conditions is measured and the optimum operational condition is obtained considering highest sensitivity condition of the sensor. Also operational diagrams of the GM force sensor is plotted in loading and unloading conditions. Characteristics of the GM force sensor in optimum condition are presented.

It was found that the GM force sensor has maximum sensitivity and maximum linearity in 0.8A current, which can be known as optimum condition of application. In this sensor, maximum sensitivity is 0.51 mV/N (while current is 0.8A), which is highest among older investigations.

At last, theoretical, numerical and experimental results are compared and the criteria for magnetostrictive sensor design are presented.