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Article
Publication date: 13 March 2017

H. Siddhi Jailani, A. Rajadurai, B. Mohan and T. Sornakumar

Metal matrix composites (MMCs) are commonly used in many aerospace and industrial applications. MMCs possess significantly improved properties including high specific strength…

Abstract

Purpose

Metal matrix composites (MMCs) are commonly used in many aerospace and industrial applications. MMCs possess significantly improved properties including high specific strength, specific modulus, damping capacity and good wear resistance compared to unreinforced alloys. The purpose of this paper is to describe the tribological studies of Al-Si alloy–fly ash composites manufactured using powder metallurgy technique.

Design/methodology/approach

Al-Si (12 Wt.%) alloy–fly ash composites were developed using powder metallurgy technique. Al-Si alloy powder was used as matrix material, and the fly ash was used as reinforcement. The particle size of Al-Si alloy powder was in the range of 75-300 μm, and the fly ash was in the range of 1-15 μm. The friction and wear characteristics of the composites were studied using a pin-on-disc set up. The test specimen was mated against cast iron disc, and the tests were conducted with the loads of 10, 20 and 30 N, sliding speeds of 0.5, 1 and 1.5 m/s for a sliding distance of 2,000 m.

Findings

The effects of load and sliding speed on tribological properties of the base alloy and Al-Si alloy–fly ash composites pins on sliding with cast iron disc are evaluated. The wear rate of Al-Si alloy–fly ash composites is lower than that of base alloy, and it increases with increasing load and sliding speed. The coefficient of friction of Al-Si alloy–fly ash composites is increased as compared with base alloy.

Practical implications

The development of Al-Si alloy–fly ash composites produced by powder metallurgy technique will modernize the automobile and other industries because near net shape at low cost and good mechanical properties are obtained.

Originality/value

There are few papers available on the development and tribological studies of Al-Si alloy–fly ash composites produced by powder metallurgy technique.

Details

Industrial Lubrication and Tribology, vol. 69 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 15 May 2021

Mohammed Fahad and Bavanish B.

The aviation field requires a material with the ability to withstand severe environmental conditions. The purpose of this paper is to provide higher wear resistance and improve…

Abstract

Purpose

The aviation field requires a material with the ability to withstand severe environmental conditions. The purpose of this paper is to provide higher wear resistance and improve the lifetime of aircraft. Hence, it is vital to enhance the wear resistance and strength of the material.

Design/methodology/approach

In this investigation, the Az91D magnesium alloy was reinforced with lanthanum (La2O3) and cerium oxide (CeO2) nanoparticles by stir casting and heat treatment process and the tribological and mechanical properties were analyzed.

Findings

The results showed the Az91D/CeO2 composite exhibited higher density (1.96 g/cm3) and lower porosity (1.01%) compared to other materials due to the diffusion of CeO2 nanoparticles in between the atoms of Az91D alloy. The hardness of Az91D/ CeO2 & Az91D/ La2O3 was improved by 38% and 34%, respectively, compared to Az91D alloy owing to the reinforcing effect of hard nanoparticles. Further, the inclusion of nanoparticles decreased the mass loss and showed lower wear rate compared to the Az91D alloy due to the pinning effect of nanoparticles. In addition, the friction coefficient was observed in the order of Az91D > Az91D/ La2O3 > Az91D/ CeO2. Moreover, the heat treatment displayed positive results on the properties of all the materials.

Originality/value

This work is original as the combination of cerium oxide nanoparticles with Az91D magnesium alloy is not tried by earlier investigators. Further, the comparative performance of both lanthanum and cerium oxide nanoparticles on the tribological and mechanical behavior of Az91D alloy has been analyzed for aviation application. This study will provide new information to the scientific world to increase the lifetime of aviation structures.

Details

Industrial Lubrication and Tribology, vol. 73 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 22 January 2024

Peng Yin, Tao Liu, Baofeng Pan and Ningbo Liu

The coal-based synthetic natural gas slag (CSNGS) is a solid waste remaining from the incomplete combustion of raw coal to produce gas. With the continuous promotion of efficient…

Abstract

Purpose

The coal-based synthetic natural gas slag (CSNGS) is a solid waste remaining from the incomplete combustion of raw coal to produce gas. With the continuous promotion of efficient and clean utilization of coal in recent years, the stockpiling of CSNGS would increase gradually, and it would have significant social and environmental benefits with reasonable utilization of CSNGS. This study prepared a new geopolymer by mixing CSNGS with PC42.5 cement in a certain mass ratio as the precursor, with sodium hydroxide and sodium silicate solution as the alkali activators.

Design/methodology/approach

The formulation of coal-based synthetic natural gas slag geopolymer (CSNGSG) was determined by an orthogonal test, and then the strength mechanism and microstructure of CSNGSG were characterized by multi-scale tests.

Findings

The results show that the optimum ratio of CSNGSG was a sodium silicate modulus of 1.3, an alkali dosage of 21% and a water cement ratio of 0.36 and the maximum unconfined compressive strength of CSNGSG at 7 d was 26.88 MPa. The increase of curing temperature could significantly improve the compressive strength of CSNGSG, and the curing humidity had little effect on the compressive strength of CSNGSG. The development of the internal strength of CSNSG at high temperatures consumed SiO2, Al2O3 and CaO and the intensity of corresponding crystalline peaks decreased.

Originality/value

Moreover, the vibration of chemical bonds in different wavenumbers also revealed the reaction mechanism of CSNSG from another perspective. Finally, the relevant test results indicated that CSNGS had practical application value as a raw material for the preparation of geopolymer cementing materials.

Details

Multidiscipline Modeling in Materials and Structures, vol. 20 no. 2
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 7 December 2023

Fatma Bouzeboudja and Abdelmadjid Si Salem

To contribute to the identification of the parameters influencing the behavior of textile-reinforced concrete (TRC), the purpose of this paper is to investigate the flexural…

Abstract

Purpose

To contribute to the identification of the parameters influencing the behavior of textile-reinforced concrete (TRC), the purpose of this paper is to investigate the flexural behavior of TRC-based plates under four-point bending notably designed in the context of sustainable development and the substitution of mortar components with natural and abundant materials.

Design/methodology/approach

An extensive experimental campaign was focused about two main parameters. The first one emphases the textile reinforcements, such as the number of layers, the nature and the textile mesh size. In the second step, the composition of the mortar matrix was explored through the use of dune sand as a substitute of the river one.

Findings

Test results in terms of load-displacement response and failure patterns were highlighted, discussed and confronted to literature ones. As key findings, an increase of the load-bearing capacity and ductility, comparable to the use of an industrially produced second textile layer was recorded with the use of dune sand in the mortar mix design. The designed ecofriendly samples with economic concerns denote the significance of obtained outcomes in this research study.

Originality/value

The novelty of the present work was to valorize the use of natural dune sand to design new TRC samples to respond to the environmental and economical requirements. The obtained values provide an improved textiles–matrix interface performance compared to classical TRC samples issued from the literature.

Details

World Journal of Engineering, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 27 November 2023

Tanuja Gupta and M. Chakradhara Rao

This study aims to practically determine the optimum proportion of aggregates to attain the desired strength of geopolymer concrete (GPC) and then compare the results using…

Abstract

Purpose

This study aims to practically determine the optimum proportion of aggregates to attain the desired strength of geopolymer concrete (GPC) and then compare the results using established analytical particle packing methods. The investigation further aims to assess the influence of various amounts of recycled aggregate (RA) on properties of low-calcium fly ash-based GPC of grade M25.

Design/methodology/approach

Fine and coarse aggregates were blended in various proportions and the proportion yielding maximum packing density was selected as the optimum proportion and they were compared with analytical models, such as Modified Toufar Model (MTM) and J. D. Dewar Model. RAs for this study were produced in laboratory and they were used in various amounts, namely, 0%, 50% and 100%. 12M NaOH solution was mixed with Na2SiO3 in the ratio of 1:2. The curing of concrete was done at the temperatures of 60° and 90 °C for 24, 48 and 72h.

Findings

The experimentally obtained optimum proportion of coarse to fine aggregate was 60:40 for all amounts of RA. Meanwhile, MTM and Dewar Model resulted in coarse aggregate to fine aggregates as 40:60, 45:55, 55:45 and 55:45, 35:65, 60:40, respectively, for 0% 100% and 50% RAs. The compressive strength of GPC elevated with the increase in curing regime. In addition, the ultrasonic pulse velocity also displayed a similar trend as that of strength.

Originality/value

The GPC with 50% RAs may be considered for use, as it exhibited superior properties compared to GPC with 100% RAs and was comparable to GPC with natural aggregates. Furthermore, compressive strength is correlated with split tensile strength and ultrasonic pulse velocity.

Details

World Journal of Engineering, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 24 May 2023

Vijaya Prasad Burle, Tattukolla Kiran, N. Anand, Diana Andrushia and Khalifa Al-Jabri

The construction industries at present are focusing on designing sustainable concrete with less carbon footprint. Considering this aspect, a Fibre-Reinforced Geopolymer Concrete…

Abstract

Purpose

The construction industries at present are focusing on designing sustainable concrete with less carbon footprint. Considering this aspect, a Fibre-Reinforced Geopolymer Concrete (FGC) was developed with 8 and 10 molarities (M). At elevated temperatures, concrete experiences deterioration of its mechanical properties which is in some cases associated with spalling, leading to the building collapse.

Design/methodology/approach

In this study, six geopolymer-based mix proportions are prepared with crimped steel fibre (SF), polypropylene fibre (PF), basalt fibre (BF), a hybrid mixture consisting of (SF + PF), a hybrid mixture with (SF + BF), and a reference specimen (without fibres). After temperature exposure, ultrasonic pulse velocity, physical characteristics of damaged concrete, loss of compressive strength (CS), split tensile strength (TS), and flexural strength (FS) of concrete are assessed. A polynomial relationship is developed between residual strength properties of concrete, and it showed a good agreement.

Findings

The test results concluded that concrete with BF showed a lower loss in CS after 925 °C (i.e. 60 min of heating) temperature exposure. In the case of TS, and FS, the concrete with SF had lesser loss in strength. After 986 °C and 1029 °C exposure, concrete with the hybrid combination (SF + BF) showed lower strength deterioration in CS, TS, and FS as compared to concrete with PF and SF + PF. The rate of reduction in strength is similar to that of GC-BF in CS, GC-SF in TS and FS.

Originality/value

Performance evaluation under fire exposure is necessary for FGC. In this study, we provided the mechanical behaviour and physical properties of SF, PF, and BF-based geopolymer concrete exposed to high temperatures, which were evaluated according to ISO standards. In addition, micro-structural behaviour and linear polynomials are observed.

Details

Journal of Structural Fire Engineering, vol. 15 no. 1
Type: Research Article
ISSN: 2040-2317

Keywords

Article
Publication date: 17 May 2021

Sakthi Sadhasivam RM, Ramanathan K., Bhuvaneswari B.V. and Raja R.

The most promising replacements for the industrial applications are particle reinforced metal matrix composites because of their good and combined mechanical properties…

Abstract

Purpose

The most promising replacements for the industrial applications are particle reinforced metal matrix composites because of their good and combined mechanical properties. Currently, the need of matrix materials for industrial applications is widely satisfied by aluminium alloys. The purpose of this paper is to evaluate the tribological behaviour of the zinc oxide (ZnO) particles reinforced AA6061 composites prepared by stir casting route.

Design/methodology/approach

In this study, AA6061 aluminium alloy matrix reinforced with varying weight percentages (3%, 4.5% and 6%) of ZnO particles, including monolithic AA6061 alloy samples, is cast by the most economical fabrication method, called stir casting. The prepared sample was subjected to X-ray photoelectron spectroscopy (XPS) analysis, experimental density measurement by Archimedian principle and theoretical density by rule of mixture and hardness test to investigate mechanical property. The dry sliding wear behaviour of the composites was investigated using pin-on-disc tribometer with various applied loads of 15 and 20 N, with constant sliding velocity and distance. The wear rate, coefficient of friction (COF) and worn surfaces of the composite specimens and their effects were also investigated in this work.

Findings

XPS results confirm the homogeneous distribution of ZnO microparticles in the Al matrix. The Vickers hardness result reveals that higher ZnO reinforced (6%) sample have 34.4% higher values of HV than the monolithic aluminium sample. The sliding wear tests similarly show that increasing the weight percentage of ZnO particles leads to a reduced wear rate and COF of 30.01% and 26.32% lower than unreinforced alloy for 15 N and 36.35% and 25% for 20 N applied load. From the worn surface morphological studies, it was evidently noticed that ZnO particles dispersed throughout the matrix and it had strong bonding between the reinforcement and the matrix, which significantly reduced the plastic deformation of the surfaces.

Originality/value

The uniqueness of this work is to use the reinforcement of ZnO particles with AA6061 matrix and preparing by stir casting route and to study and analyse the physical, hardness and tribological behaviour of the composite materials.

Details

Industrial Lubrication and Tribology, vol. 73 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 16 September 2013

S. Venkat Prasat and R. Subramanian

The purpose of this paper is to explore the use of fly ash and graphite particles as low cost reinforcing materials for improved wear resistance, enhanced mechanical properties…

Abstract

Purpose

The purpose of this paper is to explore the use of fly ash and graphite particles as low cost reinforcing materials for improved wear resistance, enhanced mechanical properties and reduction in density of hybrid composites.

Design/methodology/approach

The AlSi10Mg/fly ash/graphite (Al/FA/Gr) hybrid composite was synthesised by stir casting method. The dry sliding wear and friction behaviour of hybrid composites were studied using pin-on-disc machine by varying parameters like load and weight fraction of fly ash, and compared with the base metal alloy and aluminium-graphite composite. The tests were conducted with a constant sliding speed of 2 m/s and sliding distance of 2,400 m.

Findings

The hybrid composites exhibit higher hardness, higher tensile strength and lower density when compared to unreinforced alloy and aluminium-graphite composite. The incorporation of fly ash and graphite particles as reinforcements caused a reduction in the wear rate and coefficient of friction (COF) of the hybrid composites. The improvement in the tribological characteristics occured due to the load carrying capacity of hard fly ash particles and the formation of a lubricating film of graphite between the sliding interfaces. The wear rates and COF of unreinforced aluminium alloy and composites increase with an increase in the applied normal load. The wear rates and COF of hybrid composites decrease with an increase in the fly ash content. 9 wt.% fly ash and 3 wt.% graphite reinforced hybrid composite exhibited the highest wear resistance and lowest COF at all applied loads. Abrasive wear and delamination were dominant in the mild wear regime of aluminium alloy and composites. Due to subsurface deformation and crack propagation, plate-like wear debris were generated during delamination wear. In the severe wear regime, the dominant wear mechanism was adhesive wear with formation of transfer layers.

Practical implications

It is expected that these findings will contribute towards the development of lightweight and low cost aluminium products with improved tribological and mechanical properties.

Originality/value

The wear and friction data have been made available in this article for the use of Al/FA/Gr hybrid composites in tribological applications.

Details

Industrial Lubrication and Tribology, vol. 65 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 9 May 2018

Andrea Nana Ofori-Boadu, Richard Yeboah Abrokwah, Spero Gbewonyo and Elham Fini

The purpose of this paper is to investigate the effect of an admixture, Swine-waste Bio-char (SB), on the water absorption characteristics of cement pastes.

Abstract

Purpose

The purpose of this paper is to investigate the effect of an admixture, Swine-waste Bio-char (SB), on the water absorption characteristics of cement pastes.

Design/methodology/approach

The effect of SB percentages, heat treatment temperatures, water/binder ratios, and age on the water absorption percentages (WAPs) of SB modified cement pastes were investigated using scanning electron microscopy-energy dispersive spectra, FTIR, Brunauer-Emmett-Teller, and laboratory experiments.

Findings

The WAPs of cement pastes with SBs produced at the low treatment temperature (LTT) of 340°C and 400°C were significantly lower (p<0.01) than pastes with SBs produced at the high treatment temperature (HTT) of 600°C and 800°C. This was attributed primarily to the more dominant presence of hydrophobic alkyl surface groups from non-volatilized matter in LTT-SBs. This had also resulted in lower surface areas and pore volumes in LTT-SBs. As a result of the volatilization of these labile hydrophobic groups at HTT, HTT-SBs were more hydrophilic and had higher surface areas and pore volumes. Consequently, HTT-SB pastes had higher WAPs and no significant differences (p<0.05) existed between HTT-SB pastes and control pastes. Also, low water/binder ratios and aging reduced water absorption of SB modified cement pastes.

Practical implications

LTT-SBs reduce water absorption and could reduce concrete deterioration; and as such, associated building repair, maintenance, and adaptation costs. Notably, reductions in concrete water absorption will extend the service life of concrete buildings and infrastructures, particularly in unfavorable environmental conditions. The observed benefits are tempered by the current lack of information on the effects of SB on compression strength, workability, and other durability properties.

Social implications

SB utilization in concrete buildings will enhance swine-waste disposal and reduce negative environmental impacts on swine farming communities; consequently, improving their quality of life.

Originality/value

Current bio-char research is focused on plant-derived bio-char toward soil remediation and contaminant removal, with very limited applications in concrete. This research advances knowledge for developing livestock-derived bio-char, as a PCRM, toward more sustainable and durable concrete structures.

Details

International Journal of Building Pathology and Adaptation, vol. 36 no. 3
Type: Research Article
ISSN: 2398-4708

Keywords

Article
Publication date: 11 June 2018

Shubham Raj, Amrendra Kumar Rai and Vasant G. Havanagi

Industrial wastes such as copper slag and fly ash are being generated in tons every year and disposed mainly by land fillings, resulting in wastage of useful land. Copper slag in…

Abstract

Purpose

Industrial wastes such as copper slag and fly ash are being generated in tons every year and disposed mainly by land fillings, resulting in wastage of useful land. Copper slag in itself is a granular cohesionless sand-like material, while fly ash is highly pozzolanic. The purpose of this paper is to investigate copper slag and fly ash mixes with cement as stabilizer for their proper use in road construction.

Design/methodology/approach

Different trial mixes of copper slag and fly ash were tested for obtaining the optimum mix having maximum dry density. Cylindrical specimens were prepared using optimum mix with different proportion of cement (3, 6 and 9 per cent) and cured for period of 7, 14 and 28 days in desiccator. Several tests such as proctor test, unconfined compressive strength test, splitting tensile strength test and soaked CBR test were carried out.

Findings

After analyzing the variation of test results with varying cement content and curing period, maximum compressive strength of 10 MPa and maximum tensile strength of 1.5 MPa was found for specimen having 9 per cent cement content cured for a period of 28 days. It was concluded that copper slag and fly ash when mixed in optimum proportion and stabilized with 6 and 9 per cent cement can be effectively used as granular material in sub base and base layer of road pavement.

Originality/value

A typical flexible pavement section was designed and checked using IITPAVE software which gave desired results. This paper may add value in the areas of pavement design, waste utilization, etc.

Details

World Journal of Engineering, vol. 15 no. 3
Type: Research Article
ISSN: 1708-5284

Keywords

21 – 30 of 38