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Article
Publication date: 10 January 2023

Shrutika Sharma, Vishal Gupta and Deepa Mudgal

The implications of metallic biomaterials involve stress shielding, bone osteoporosis, release of toxic ions, poor wear and corrosion resistance and patient discomfort due to the…

Abstract

Purpose

The implications of metallic biomaterials involve stress shielding, bone osteoporosis, release of toxic ions, poor wear and corrosion resistance and patient discomfort due to the need of second operation. This study aims to use additive manufacturing (AM) process for fabrication of biodegradable orthopedic small locking bone plates to overcome complications related to metallic biomaterials.

Design/methodology/approach

Fused deposition modeling technique has been used for fabrication of bone plates. The effect of varying printing parameters such as infill density, layer height, wall thickness and print speed has been studied on tensile and flexural properties of bone plates using response surface methodology-based design of experiments.

Findings

The maximum tensile and flexural strengths are mainly dependent on printing parameters used during the fabrication of bone plates. Tensile and flexural strengths increase with increase in infill density and wall thickness and decrease with increase in layer height and wall thickness.

Research limitations/implications

The present work is focused on bone plates. In addition, different AM techniques can be used for fabrication of other biomedical implants.

Originality/value

Studies on application of AM techniques on distal ulna small locking bone plates have been hardly reported. This work involves optimization of printing parameters for development of distal ulna-based bone plate with high mechanical strength. Characterization of microscopic fractures has also been performed for understanding the fracture behavior of bone plates.

Details

Rapid Prototyping Journal, vol. 29 no. 5
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 1 January 2024

Shrutika Sharma, Vishal Gupta, Deepa Mudgal and Vishal Srivastava

Three-dimensional (3D) printing is highly dependent on printing process parameters for achieving high mechanical strength. It is a time-consuming and expensive operation to…

Abstract

Purpose

Three-dimensional (3D) printing is highly dependent on printing process parameters for achieving high mechanical strength. It is a time-consuming and expensive operation to experiment with different printing settings. The current study aims to propose a regression-based machine learning model to predict the mechanical behavior of ulna bone plates.

Design/methodology/approach

The bone plates were formed using fused deposition modeling (FDM) technique, with printing attributes being varied. The machine learning models such as linear regression, AdaBoost regression, gradient boosting regression (GBR), random forest, decision trees and k-nearest neighbors were trained for predicting tensile strength and flexural strength. Model performance was assessed using root mean square error (RMSE), coefficient of determination (R2) and mean absolute error (MAE).

Findings

Traditional experimentation with various settings is both time-consuming and expensive, emphasizing the need for alternative approaches. Among the models tested, GBR model demonstrated the best performance in predicting both tensile and flexural strength and achieved the lowest RMSE, highest R2 and lowest MAE, which are 1.4778 ± 0.4336 MPa, 0.9213 ± 0.0589 and 1.2555 ± 0.3799 MPa, respectively, and 3.0337 ± 0.3725 MPa, 0.9269 ± 0.0293 and 2.3815 ± 0.2915 MPa, respectively. The findings open up opportunities for doctors and surgeons to use GBR as a reliable tool for fabricating patient-specific bone plates, without the need for extensive trial experiments.

Research limitations/implications

The current study is limited to the usage of a few models. Other machine learning-based models can be used for prediction-based study.

Originality/value

This study uses machine learning to predict the mechanical properties of FDM-based distal ulna bone plate, replacing traditional design of experiments methods with machine learning to streamline the production of orthopedic implants. It helps medical professionals, such as physicians and surgeons, make informed decisions when fabricating customized bone plates for their patients while reducing the need for time-consuming experimentation, thereby addressing a common limitation of 3D printing medical implants.

Details

Rapid Prototyping Journal, vol. 30 no. 3
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 9 December 2022

Michael Rosenthal, Markus Rüggeberg, Christian Gerber, Lukas Beyrich and Jeremy Faludi

The purpose of this study is to quantify the vertical shrinkage rates and the mechanical strength of three-dimensional (3D) printed parts for a variety of wood-based materials for…

Abstract

Purpose

The purpose of this study is to quantify the vertical shrinkage rates and the mechanical strength of three-dimensional (3D) printed parts for a variety of wood-based materials for liquid deposition modeling.

Design/methodology/approach

The overall hypothesis was that a well-chosen combination of binders, fibers and fillers could reduce shrinkage in the Z dimension and increase compressive and flexural strength (DIN 52185, 52186). To test this assumption, eight sub-hypotheses were formulated. Mixtures of the ingredients were chosen in different ratios to measure the performance of prints. For time efficiency, an iterative heuristic approach was used – not testing all variations of all variables in even increments, but cutting off lines of testing when mixtures were clearly performing poorly.

Findings

The results showed that some mixtures had high dimensional accuracy and strength, while others had neither, and others had one but not the other. Shrinkage of 3D printed objects was mainly caused by water release during drying. An increase of the wood as well as the cement, sand, salt and gypsum content led to reduced vertical shrinkage, which varied between 0 and 23%. Compressive and flexural strength showed mixed trends. An increase in wood and salt content worsened both strength properties. The addition of fibers improved flexural, and the addition of cement improved compression strength. The highest strength values of 14 MPa for compressive and 8 MPa for flexural strength were obtained in the test series with gypsum.

Originality/value

This paper is an important milestone in the development of environmentally friendly materials for additive manufacturing. The potential of many ingredients to improve physical properties could be demonstrated.

Details

Rapid Prototyping Journal, vol. 29 no. 5
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 16 November 2021

M. Balasubramanian, Thozhuvur Govindaraman Loganathan and R. Srimath

The purpose of this study is to understand the behavior of hybrid bio-composites under varied applications.

Abstract

Purpose

The purpose of this study is to understand the behavior of hybrid bio-composites under varied applications.

Design/methodology/approach

Fabrication methods and material characterization of various hybrid bio-composites are analyzed by studying the tensile, impact, flexural and hardness of the same. The natural fiber is a manufactured group of assembly of big or short bundles of fiber to produce one or more layers of flat sheets. The natural fiber-reinforced composite materials offer a wide range of properties that are suitable for many engineering-related fields like aerospace, automotive areas. The main characteristics of natural fiber composites are durability, low cost, low weight, high specific strength and equally good mechanical properties.

Findings

The tensile properties like tensile strength and tensile modulus of flax/hemp/sisal/Coir/Palmyra fiber-reinforced composites are majorly dependent on the chemical treatment and catalyst usage with fiber. The flexural properties of flax/hemp/sisal/coir/Palmyra are greatly dependent on fiber orientation and fiber length. Impact properties of flax/hemp/sisal/coir/Palmyra are depended on the fiber content, composition and orientation of various fibers.

Originality/value

This study is a review of various research work done on the natural fiber bio-composites exhibiting the factors to be considered for specific load conditions.

Details

World Journal of Engineering, vol. 20 no. 3
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 15 November 2022

Qingyang Liu, Ziyang Zhang, Denizhan Yavas, Wen Shen and Dazhong Wu

Understanding the effect of process parameters on interfaces and interfacial bonding between two materials during multi-material additive manufacturing (MMAM) is crucial to the…

Abstract

Purpose

Understanding the effect of process parameters on interfaces and interfacial bonding between two materials during multi-material additive manufacturing (MMAM) is crucial to the fabrication of high-quality and strong multi-material structures. The purpose of this paper is to conduct an experimental and statistical study to investigate the effect of process parameters of soft and hard materials on the flexural behavior of multi-material structures fabricated via material extrusion-based MMAM.

Design/methodology/approach

Sandwich beam samples composed of a soft core and hard shells are fabricated via MMAM under different printing conditions. A design of experiments is conducted to investigate the effect of the print speed and nozzle temperature on the flexural behavior of soft-hard sandwich beams. Analysis of variance and logistic regression analysis are used to analyze the significance of each process parameter. The interfacial morphology of the samples after the flexural tests is characterized. Thermal distributions during the MMAM process are captured to understand the effect of process parameters on the flexural behavior based on inter-bonding formation mechanisms.

Findings

Experimental results show that the soft-hard sandwich beams exhibited two different failure modes, including shell failure and interfacial failure. A transition of failure modes from interfacial failure to shell failure is observed as the nozzle temperatures increase. The samples that fail because of interfacial cracking exhibit a pure adhesive failure because of weak interfacial fracture properties. The samples that fail because of shell cracking exhibit a mixed adhesive and cohesive failure. The flexural strength and modulus are affected by the nozzle temperature for the hard material and the print speeds for both hard and soft materials significantly.

Originality/value

This paper first investigates the effect of process parameters for soft and hard materials on the flexural behavior of additively manufactured multi-material structures. Especially, the ranges of the selected process parameters are distinct, and the effect of all possible combinations of the process parameters on the flexural behavior is characterized through a full factorial design of experiments. The experimental results and conclusions of this paper provide guidance for future research on improving the interfacial bonding and understanding the failure mechanism of multi-material structures fabricated by MMAM.

Article
Publication date: 16 November 2021

Wasim Barham, Ammar AL-Maabreh and Omar Latayfeh

The influence of using magnetic water instead of tap water in the mechanical properties of the concrete exposed to elevated temperatures was investigated. Two concrete mixes were…

Abstract

Purpose

The influence of using magnetic water instead of tap water in the mechanical properties of the concrete exposed to elevated temperatures was investigated. Two concrete mixes were used and cast with the same ingredients. Tap water was used in the first mix and magnetic water was used in the second mix. A total of 48 specimens were cast and divided as follows: 16 cylinders for the concrete compressive strength test (8 samples for each mix), 16 cylinders for the splitting tensile strength (8 specimens for each mix) and 16 beams to test the influences of magnetized water on the flexural strength of concrete (8 specimens for each mixture). Specimens were exposed to temperatures of (25 °C, 200 °C, 400 °C and 600 °C). The experimental results showed that magnetic water highly affected the mechanical properties of concrete. Specimens cast and curried out with magnetic water show higher compressive strength, splitting tensile strength and flexural strength compared to normal water specimens at all temperatures. The relative strength range between the two types of water used was 110–123% for compressive strength and 110–133% for splitting strength. For the center point loading test, the relative flexural strength range was 118–140%. The use of magnetic water in mixing concrete contribute to a more complete hydration process.

Design/methodology/approach

Experimental study was carried out on two concrete mixes to investigate the effect of magnetic water. Mix#1 used normal water as the mixing water, and Mix#2 used magnetic water instead of normal water. After 28 days, all the samples were taken out of the tank and left to dry for seven days, then they were divided into different groups. Each group was exposed to a different temperature where it was placed in a large oven for two hours. Three different tests were carried out on the samples, these tests were concrete compressive strength, flexural strength and splitting tensile strength.

Findings

Exposure of concrete to high temperatures had a significant influence on concrete mechanical properties. Specimens prepared using magnetic water showed higher compressive strength at all temperature levels. The use of magnetic water in casting and curing concrete can increase the compressive strength by 23%. Specimens prepared using magnetic water show higher splitting tensile strength at all temperatures up to 33%. The use of magnetic water in casting and curing can strengthen and increase concrete resistance to high temperatures, a significant enhancement in flexural strength at all temperatures was found with a value up to 40%.

Originality/value

Previous research proved the advantages of using magnetic water for improving the mechanical properties of concrete under normal conditions. The potential of using magnetic water in the concrete industry in the future requires conducting extensive research to study the behavior of magnetized concrete under severe conditions to which concrete structures may be subjected to. These days, there are attempts to obtain stronger concrete with high resistance to harsh environmental conditions without adding new costly ingredients to its main mixture. No research has been carried out to investigate the effect of magnetic water on the mechanical properties of concrete exposed to elevated temperature. The main objective of this study is to evaluate the effect of using magnetic water on the mechanical properties of hardened concrete subjected to elevated temperature.

Details

International Journal of Building Pathology and Adaptation, vol. 41 no. 5
Type: Research Article
ISSN: 2398-4708

Keywords

Article
Publication date: 5 December 2023

Bheem Pratap and Pramod Kumar

To investigate the mechanical properties of geopolymer concrete at elevated temperatures.

Abstract

Purpose

To investigate the mechanical properties of geopolymer concrete at elevated temperatures.

Design/methodology/approach

The investigation involved studying the influence of partially replacing fly ash with ground granulated blast furnace slag (GGBS) at different proportions (5%, 10%, 15%, 20% and 25%) on the composition of the geopolymer. This approach aimed to examine how the addition of GGBS impacts the properties of the geopolymer material. The chemical NaOH was purchased from the local supplier of Jamshedpur. The alkali solution was prepared with a concentration of 12 M NaOH to produce the concrete. After several trials, the alkaline-to-binder ratio was determined to be 0.43.

Findings

The compressive strength values at 28 days for specimens FG1, FG2, FG3, FG4 and FG5 are 35.42 MPa, 41.26 MPa, 44.79 MPa, 50.51 MPa and 46.33 MPa, respectively. The flexural strength values at 28 days for specimens FG1, FG2, FG3, FG4 and FG5 are 5.31 MPa, 5.64 MPa, 6.12 MPa, 7.15 MPa and 6.48 MPa, respectively. The split tensile strength values at 28 days for specimens FG1, FG2, FG3, FG4 and FG5 are 2.82 MPa, 2.95 MPa, 3.14 MPa, 3.52 MPa and 3.31 MPa, respectively.

Originality/value

This approach allows for the examination of how the addition of GGBS affects the properties of the geopolymer material. Four different temperature levels were chosen for analysis: 100 °C, 300 °C, 500 °C and 700 °C. By subjecting the geopolymer samples to these elevated temperatures, the study aimed to observe any changes in their mechanical.

Details

Journal of Structural Fire Engineering, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 2040-2317

Keywords

Article
Publication date: 21 December 2023

Manikandaraja G., Pandiyarajan R., Vasanthanathan A. and Sabarish S.

This study aims to evaluate the development of composites made of epoxy (E) resin with different weight percentages of polypropylene (PP) and graphene oxide (Go) to form…

Abstract

Purpose

This study aims to evaluate the development of composites made of epoxy (E) resin with different weight percentages of polypropylene (PP) and graphene oxide (Go) to form nanocomposite plates.

Design/methodology/approach

A hand lay-up process was used to develop 21 different composites, with varying concentrations of PP (5%–35%) and Go (5%–35%). A ternary composite of E matrix was produced by combining binary fillers PP and Go (5%–35%) in a 1:1 ratio to a (95%–5%) solution. With the help of adopting the melt condensation deal to extract Go, the modified Hummers method was used to make Go platelets.

Findings

Through field emission scanning electron microscopy (FESEM) and X-ray diffraction investigations, the particulate’s size and structural characteristics were identified. Based on the FESEM analysis of the collapsed zones of the composites, a warp-and-weft-like structure is evident, which endorses the growth yield strength, flexural modulus and impact strength of the composites.

Originality/value

The developed nanocomposites have exceptional mechanical capabilities compared to plain E resin, with E resin exhibiting better tensile strength, modulus and flexural strength when combined with 10% PP and 10% Go. When compared to neat E resin, materials formed from composites have exceptional mechanical properties. When mixed with 10% PP and 10% Go, E resin in particular displays improved tensile strength (23 MPa), tensile modulus (4.15 GPa), flexural strength (75.6 MPa) and other attributes. Engineering implications include automobile side door panels, spacecraft applications, brake pads and flexible battery guards.

Details

Pigment & Resin Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 11 October 2023

Megavannan Mani, Thiyagu Murgaiyan and Pradeep Kumar Krishnan

This study focuses on the structural performance assessment of hybrid polymer composites for pick-and-place robot grippers used in critical infrastructure. This research involved…

Abstract

Purpose

This study focuses on the structural performance assessment of hybrid polymer composites for pick-and-place robot grippers used in critical infrastructure. This research involved the creation of composite materials with different nanoparticle concentrations, followed by extensive testing to assess the mechanical properties of the materials, such as strength, stiffness and durability.

Design/methodology/approach

The composites comprised bidirectional interply inclined carbon fibers (C), S-glass fibers (SG), E-glass (EG), an epoxy matrix and silica nanoparticles (SNiPs). During construction, the composite materials must be carefully layered using quasi-static sequence techniques (45°C1/45°SG2/45°EG2/45°C1/45°EG2/45°SG2/45°C1) to obtain the epoxy matrix reinforcement and bonding using 0, 2, 4 and 6 wt. % of silica nanoparticles.

Findings

According to various test findings, the 4 wt. % of SNiPs added to polymer plates exhibits the maximum strength outcomes. The average results of the tensile and flexural tests for the polymer composite plates with 4 wt. % addition SNiPs were 127.103 MPa and 223.145 MPa, respectively. The average results of the tensile and flexural tests for the plates with 0 wt.% SNiPs were 115.457 MPa and 207.316 MPa, respectively.

Originality/value

The authors hereby attest that the research paper they have submitted is the result of their own independent and unique labor. All of the sources from which the thoughts and passages were derived have been properly credited. The work has not been submitted for publication anywhere and is devoid of any instances of plagiarism.

Highlights

 

  1. The study enhances the engineering materials for innovative applications.

  2. The study explores the mechanical behavior of carbon/S-glass/E-glass fiber composites.

  3. Silica nanoparticles were enhancing mechanical characteristics of the composite structure.

The study enhances the engineering materials for innovative applications.

The study explores the mechanical behavior of carbon/S-glass/E-glass fiber composites.

Silica nanoparticles were enhancing mechanical characteristics of the composite structure.

Details

International Journal of Structural Integrity, vol. 14 no. 6
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 23 August 2022

Naveen Revanna and Charles K.S. Moy

A study on the mechanical characteristics of cementitious mortar reinforced with basalt fibres at ambient and elevated temperatures was carried out. To investigate their effect…

Abstract

Purpose

A study on the mechanical characteristics of cementitious mortar reinforced with basalt fibres at ambient and elevated temperatures was carried out. To investigate their effect, chopped basalt fibres with varying percentages were added to the cement mortar.

Design/methodology/approach

All the specimens were heated using a muffle furnace. Flexural strength and Compressive strength tests were performed, while monitoring the moisture loss to evaluate the performance of basalt fibre reinforced cementitious mortars at elevated temperatures.

Findings

From the study, it is clear that basalt fibres can be used to reinforce mortar as the fibres remain unaffected up to 500 °C. Minimal increases in flexural strengths and compressive strengths were measured with the addition of basalt fibres at both ambient and elevated temperatures. SEM pictures revealed fibre matrix interaction/degradation at different temperatures.

Originality/value

The current study shows the potential of basalt fibre addition in mortar as a reinforcement mechanism at elevated temperatures and provides experimental quantifiable mechanical performances of different fibre percentage addition.

Details

Journal of Structural Fire Engineering, vol. 14 no. 3
Type: Research Article
ISSN: 2040-2317

Keywords

1 – 10 of 237