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Article
Publication date: 13 October 2022

Xianghong Fan and Yuting He

The flexible eddy current array sensor has the characteristics of lightweight and flexibility, which has a great application prospect in the field of fatigue crack monitoring. But…

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Abstract

Purpose

The flexible eddy current array sensor has the characteristics of lightweight and flexibility, which has a great application prospect in the field of fatigue crack monitoring. But the exciting layout and feature signal extraction have a great influence on the crack monitoring characteristics of the sensor. This paper aims to propose a method using crack disturbed voltage as sensitivity to characterize crack propagation.

Design/methodology/approach

Flexible eddy current array sensors with reverse and codirectional exciting layout are proposed, and the advantages and disadvantages of three characterization methods based on the change of trans-impedance amplitude, the change of the trans-impedance’s real and imaginary part and the crack disturbed voltage are compared and analyzed by finite element simulation. Finally, the fatigue crack monitoring experiment is carried out.

Findings

The crack disturbed voltage and the change of trans-impedance’s imaginary part can effectively characterize the crack propagation for sensors with different exciting layouts. The codirectional exciting layout sensor has better crack identification sensitivity than the reverse exciting layout sensor, especially the induction coil 2. When the distance between the exciting coil and the induction coil is 0.1, 0.2 and 0.3 mm, it is increased by 372.09%, 295.24% and 231.43%, respectively.

Originality/value

Crack disturbed voltage can effectively characterize the crack propagation for sensors with two different exciting layouts.

Article
Publication date: 3 June 2022

Xianghong Fan, Yuting He and Tao Chen

Flexible eddy current array (FECA) sensor is flexible and light in weight, which has broad application prospects in structural health monitoring. But, the sensor’s sensing channel…

Abstract

Purpose

Flexible eddy current array (FECA) sensor is flexible and light in weight, which has broad application prospects in structural health monitoring. But, the sensor’s sensing channel number is more, increasing the added mass of sensor networks. This paper aims to reduce the sensing channel number by changing the sensing coil layout.

Design/methodology/approach

In this paper, FECA sensors with series sensing coil (SSC) layout and interactive sensing coil (ISC) layout are proposed, which reduce the number of sensor’s channels by half. Then, the variation of the output signal of the sensor when the crack expands along both sides of the hole is analyzed by simulation model. Finally, the fatigue crack monitoring experiment is carried out.

Findings

For the SSC layout, the simulation results show that the amplitude of each SSC group of the sensor increases when the crack propagates to the left or right. For the ISC layout, when the crack propagates on the right side of bolt hole, the induced voltage of each ISC group decreases. When the crack propagates on the left side of bolt hole, the induced voltage of each ISC group increases. The experiment results are consistent with simulation results, which verifies the correctness of simulation model. Compared with SSC layout, the ISC layout can judge the crack propagation direction. And the crack monitoring accuracy is 1 mm.

Originality/value

The research results provide a certain reference for reducing the number of sensor’s sensing channels. Results of the simulation and experiment show that the ISC layout can judge the crack propagation direction, and the crack monitoring accuracy is 1 mm.

Details

Sensor Review, vol. 42 no. 4
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 2 May 2023

Xianghong Fan, Tao Chen and Yuting He

This paper aims to study the influence of different reinforcement methods on crack monitoring characteristics of eddy current array sensors, and the sensors with two different…

Abstract

Purpose

This paper aims to study the influence of different reinforcement methods on crack monitoring characteristics of eddy current array sensors, and the sensors with two different reinforcement methods, SUS304 reinforcement and permalloy reinforcement, are proposed.

Design/methodology/approach

First, the finite element model of the sensor is established to analyze the influence of the reinforcement plate’s electromagnetic parameters on the crack identification sensitivity. Then, the crack monitoring accuracy test of sensors with two reinforcement methods is carried out. Finally, the fatigue crack monitoring experiments with bolt tightening torques of 45 and 63 N · m are carried out, respectively.

Findings

In this study, it is found that the crack identification sensitivity of the sensor can be improved by increasing the relative permeability of the reinforcement plate. The crack monitoring accuracy of the sensors with two different reinforcement methods is about 1 mm. And the crack identification sensitivity of the sensor reinforced by permalloy reinforcement plate is significantly higher than that of the sensor reinforced by SUS304 reinforcement plate.

Originality/value

The sensor reinforced by reinforcement plate can work normally under the squeezing action of the bolt, and the crack monitoring sensitivity of the sensor can be significantly improved by using the reinforcement plate with high relative permeability.

Article
Publication date: 1 June 2000

A. Savini

Gives introductory remarks about chapter 1 of this group of 31 papers, from ISEF 1999 Proceedings, in the methodologies for field analysis, in the electromagnetic community…

1128

Abstract

Gives introductory remarks about chapter 1 of this group of 31 papers, from ISEF 1999 Proceedings, in the methodologies for field analysis, in the electromagnetic community. Observes that computer package implementation theory contributes to clarification. Discusses the areas covered by some of the papers ‐ such as artificial intelligence using fuzzy logic. Includes applications such as permanent magnets and looks at eddy current problems. States the finite element method is currently the most popular method used for field computation. Closes by pointing out the amalgam of topics.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 19 no. 2
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 1 August 2023

Fatima Barrarat, Karim Rayane, Bachir Helifa, Samir Bensaid and Iben Khaldoun Lefkaier

Detecting the orientation of cracks is a major challenge in the development of eddy current nondestructive testing probes. Eddy current-based techniques are limited in their…

Abstract

Purpose

Detecting the orientation of cracks is a major challenge in the development of eddy current nondestructive testing probes. Eddy current-based techniques are limited in their ability to detect cracks that are not perpendicular to induced current flows. This study aims to investigate the application of the rotating electromagnetic field method to detect arbitrary orientation defects in conductive nonferrous parts. This method significantly improves the detection of cracks of any orientation.

Design/methodology/approach

A new rotating uniform eddy current (RUEC) probe is presented. Two exciting pairs consisting of similar square-shaped coils are arranged orthogonally at the same lifting point, thus avoiding further adjustment of the excitation system to generate a rotating electromagnetic field, eliminating any need for mechanical rotation and focusing this field with high density. A circular detection coil serving as a receiver is mounted in the middle of the excitation system.

Findings

A simulation model of the rotating electromagnetic field system is performed to determine the rules and characteristics of the electromagnetic signal distribution in the defect area. Referring to the experimental results aimed to detect artificial cracks at arbitrary angles in underwater structures using the rotating alternating current field measurement (RACFM) system in Li et al. (2016), the model proposed in this paper is validated.

Originality/value

CEDRAT FLUX 3D simulation results showed that the proposed probe can detect cracks with any orientation, maintaining the same sensitivity, which demonstrates its effectiveness. Furthermore, the proposed RUEC probe, associated with the exploitation procedure, allows us to provide a full characterization of the crack, namely, its length, depth and orientation in a one-pass scan, by analyzing the magnetic induction signal.

Details

Sensor Review, vol. 43 no. 4
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 19 January 2015

Alif Syarafi Mohamad Nor, Mohd Amri Md Yunus, Sophan Wahyudi Nawawi, Sallehuddin Ibrahim and Mohd Fua'ad Rahmat

The purpose of this study is to determine the contamination level in natural water resources because the tremendous development in the agriculture sector has increased the amount…

Abstract

Purpose

The purpose of this study is to determine the contamination level in natural water resources because the tremendous development in the agriculture sector has increased the amount of contamination in natural water sources. Hence, the water is polluted and unsafe to drink.

Design/methodology/approach

Three types of sensor arrays were suggested: parallel, star and delta. The simulation of all types of sensor array was carried out to calculate the sensors’ impedance value, capacitance and inductance during their operation to determine the best sensor array. The contamination state was simulated by altering the electrical properties values of the environmental domain of the model to represent water contamination.

Findings

The simulation results show that all types of sensor array are sensitive to conductivity, σ, and permittivity, ɛ (i.e. contaminated water). Furthermore, a set of experiments was conducted to determine the relationship between the sensor’s impedance and the water’s nitrate and sulphate contamination. The performance of the system was observed where the sensors were tested, with the addition of distilled water with different concentrations of potassium nitrate and potassium sulphate. The sensitivity of the developed sensors was evaluated and the best sensor was selected.

Practical implications

Based on the outcomes of the experiments, the star sensor array has the highest sensitivity and can be used to measure nitrate and sulphate contaminations in water.

Originality/value

The star sensor array presented in this paper has the potential to be used as a useful low-cost tool for water source monitoring.

Details

Sensor Review, vol. 35 no. 1
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 23 October 2007

Jianzhong Shang, Tariq Sattar, Shuwo Chen and Bryan Bridge

The paper aims to develop a robot that climbs on non‐ferrous surfaces, e.g. aircraft wings and fuselages, carrying a heavy payload up to 18 kg including scanning arm and various…

1579

Abstract

Purpose

The paper aims to develop a robot that climbs on non‐ferrous surfaces, e.g. aircraft wings and fuselages, carrying a heavy payload up to 18 kg including scanning arm and various equipments, for non‐destructive testing (NDT).

Design/methodology/approach

This robot in the study uses vacuum suction cups for adhesion, and two pairs of pneumatic cylinders to drive itself, moving in two directions in stepping gait. A rotation mechanism in the centre is used to correct the off‐course deviations by ± 5 degrees. Multiple universal joints are used to make every single suction cup, every robot foot and the whole structure flexible to negotiate with varying surface curvatures presented in different parts of aircraft. This flexible structure is also rigid once the robot is stuck on the surface to enable the NDT inspection being carried out reliably.

Findings

The paper finds that the walking speed is limited by the cylinder stroke, time for generating vacuum and changing legs. Although most NDT inspection is time‐consumable, it is still desirable to increase the robot speed.

Practical implications

The application of this robotic NDT can significantly reduce the cost of aircraft inspection, eliminate labour‐intensive and monotonous inspection tasks and eliminate the need for an operator to work in confined and dangerous spaces.

Originality/value

The paper introduces the structure that combines flexibility and rigidity for a robot climbing on non‐ferrous curvatures.

Details

Industrial Robot: An International Journal, vol. 34 no. 6
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 11 July 2019

Yaser Javed, Mohtashim Mansoor and Irtiza Ali Shah

Pressure, being one of the key variables investigated in scientific and engineering research, requires critical and accurate measurement techniques. With the advancements in…

2169

Abstract

Purpose

Pressure, being one of the key variables investigated in scientific and engineering research, requires critical and accurate measurement techniques. With the advancements in materials and machining technologies, there is a large leap in the measurement techniques including the development of micro electromechanical systems (MEMS) sensors. These sensors are one to two orders smaller in magnitude than traditional sensors and combine electrical and mechanical components that are fabricated using integrated circuit batch-processing technologies. MEMS are finding enormous applications in many industrial fields ranging from medical to automotive, communication to electronics, chemical to aviation and many more with a potential market of billions of dollars. MEMS pressure sensors are now widely used devices owing to their intrinsic properties of small size, light weight, low cost, ease of batch fabrication and integration with an electronic circuit. This paper aims to identify and analyze the common pressure sensing techniques and discuss their uses and advantages. As per our understanding, usage of MEMS pressure sensors in the aerospace industry is quite limited due to cost constraints and indirect measurement approaches owing to the inability to locate sensors in harsh environments. The purpose of this study is to summarize the published literature for application of MEMS pressure sensors in the said field. Five broad application areas have been investigated including: propulsion/turbomachinery applications, turbulent flow diagnosis, experimentalaerodynamics, micro-flow control and unmanned aerial vehicle (UAV)/micro aerial vehicle (MAV) applications.

Design/methodology/approach

The first part of the paper deals with an introduction to MEMS pressure sensors and mathematical relations for its fabrication. The second part covers pressure sensing principles followed by the application of MEMS pressure sensors in five major fields of aerospace industry.

Findings

In this paper, various pressure sensing principles in MEMS and applications of MEMS technology in the aerospace industry have been reviewed. Five application fields have been investigated including: Propulsion/Turbomachinery applications, turbulent flow diagnosis, experimental aerodynamics, micro-flow control and UAV/MAV applications. Applications of MEMS sensors in the aerospace industry are quite limited due to requirements of very high accuracy, high reliability and harsh environment survivability. However, the potential for growth of this technology is foreseen due to inherent features of MEMS sensors’ being light weight, low cost, ease of batch fabrication and capability of integration with electric circuits. All these advantages are very relevant to the aerospace industry. This work is an endeavor to present a comprehensive review of such MEMS pressure sensors, which are used in the aerospace industry and have been reported in recent literature.

Originality/value

As per the author’s understanding, usage of MEMS pressure sensors in the aerospace industry is quite limited due to cost constraints and indirect measurement approaches owing to the inability to locate sensors in harsh environments. Present work is a prime effort in summarizing the published literature for application of MEMS pressure sensors in the said field. Five broad application areas have been investigated including: propulsion/turbomachinery applications, turbulent flow diagnosis, experimental aerodynamics, micro-flow control and UAV/MAV applications.

Details

Sensor Review, vol. 39 no. 5
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 5 July 2013

Goranka Štimac, Sanjin Braut, Neven Bulić and Roberto Žigulić

In this paper, the aim is to present a modeling strategy for a flexible rotor/active magnetic bearing (AMB) system with non‐collocation. Special attention is paid to the vibration…

Abstract

Purpose

In this paper, the aim is to present a modeling strategy for a flexible rotor/active magnetic bearing (AMB) system with non‐collocation. Special attention is paid to the vibration reduction and the stable passage through the first critical speed.

Design/methodology/approach

The finite element method based on Euller‐Bernoulli beam theory is applied in the formulation of the rotor model. Since rotor/AMB systems are complex mechatronic systems, reduced order approach is used in the control system design. This study applies the modal decomposition method and the modal truncation method, thus retaining the lower order bending modes. The obtained numerical results are compared with the measured open loop frequency responses and the existing differences are compensated in order to obtain accurate numerical model.

Findings

Frequency response of the entire system model (flexible shaft, actuators, power amplifiers and sensors) with amplitudes expressed in rotor lateral displacements can be verified by the measured frequency responses. The deviations in the amplitude and phase diagrams are then successfully corrected using the appropriate model modifications.

Practical implications

The results of this research find direct applications in flexible rotors supported by AMBs, e.g. high speed spindles, turbo molecular pumps, flywheel energy storage systems, etc. The presented procedure can be especially valuable in the design of model based controllers.

Originality/value

An AMB system model is developed and presented in this paper, in conjunction with a systematic description of an efficient procedure for the elimination of the typical mismatches between the simulation and experiment. Firstly, rotor/AMB test rig is stabilized with an appropriately tuned PID controller and an open loop frequency response is obtained for such a system. This response is then compared to corresponding simulation results for which mismatches are identified and eliminated thus yielding an accurate model of the system.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 32 no. 4
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 1 February 1981

Leon D. Harmon

An extensive survey of over 300 reports worldwide shows that the state‐of‐the‐art in tactile sensing — defined as continuously variable touch sensing over an area where there is…

Abstract

An extensive survey of over 300 reports worldwide shows that the state‐of‐the‐art in tactile sensing — defined as continuously variable touch sensing over an area where there is special resolution — is primitive. Only now is a new level of sophistication beginning to appear. However, for industrial systems the simplest may prove to be the most reliable.

Details

Sensor Review, vol. 1 no. 2
Type: Research Article
ISSN: 0260-2288

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