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Article
Publication date: 15 January 2018

Kazimierz Drabczyk

In this paper, results of the studies on the copper deposition on screen-printed fine-line front electrode of the solar cell were presented. The silver consumption is an important…

Abstract

Purpose

In this paper, results of the studies on the copper deposition on screen-printed fine-line front electrode of the solar cell were presented. The silver consumption is an important problem according to growing silver prices. The proposed solution of those problems might be printing of a very thin silver seed layer and subsequent copper plating. This process can be an alternative for typically used screen printing. The purpose of this study was the optimization of the finger path fabrication process to obtain required geometric of fingers for copper deposition.

Design/methodology/approach

In this paper, double-step metallization process was analyzed. The first step of an electrode formation is screen printing, the second one is copper electrodeposition. Presented investigations were focused on the optimization of the finger path fabrication process to obtain required geometric dimensions and sharp border of fingers. The morphology of the electrodes was characterized by scanning electron microscope before and after copper deposition. The X-ray analysis of elemental arrangement and cross-section profiles of fingers were made using energy-dispersive X-ray fluorescence spectrometer.

Findings

Presented investigations were focused on the optimization of the finger path fabrication process to obtain required geometric dimensions and sharp border of fingers without any silver particles. The main problem of non-uniform silver paste distribution close to the border of printed finger paths was eliminated by selection of appropriate paste and printing parameters. The obtained coatings were soft, ductile and bright.

Originality/value

The novelty of the presented approach is modification of the printing parameters, especially for copper deposition. In this paper, the reasons of the widening of electrodes during the copper deposition process is analyzed.

Details

Soldering & Surface Mount Technology, vol. 30 no. 2
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 28 January 2014

Kazimierz Drabczyk and Piotr Panek

The paper aims to present results of investigations carried out on the front electrode of the solar cell. The front-side electrode for solar cells based on crystalline material is…

Abstract

Purpose

The paper aims to present results of investigations carried out on the front electrode of the solar cell. The front-side electrode for solar cells based on crystalline material is obtained by the screen printing method. Screen printing has been the prevailing method of electrode deposition because of its low cost. One of the ways to improve the cell efficiency and reduce the production costs is a further refinement of the metal electrode screen printing process.

Design/methodology/approach

The researches were focused on the modification of mechanical parameters of screen printing process to ensure the best possible cross-section of the front electrode geometry. The main printing process parameters were constant, however, the print speed was variable. The obtained fine line of front contact was characterized morphologically – the dimension and geometry of the front contact cross-section – by scanning electron microscopy technique.

Findings

The thin paths of 100 μm in width were screen printed applying a new silver-paste made by Du Pont. The printing speed has significant effect on print quality in the way that the lower speed enhanced the printed results.

Research limitations/implications

For newest pastes (e.g. PV17D) influence of screen printing parameters on the front metallic electrodes geometry of solar cell is not so significant. Presented screen printing process can still give good results, but the further optimization for the new paste must be performed to achieve better cross-section geometry.

Originality/value

This paper confirms that one-step screen printing process can still give good results. The screen printed thin paths of 100 μm in width have good cross-section aspect ratio.

Details

Circuit World, vol. 40 no. 1
Type: Research Article
ISSN: 0305-6120

Keywords

Article
Publication date: 24 September 2021

Danyi Fan, Ximing Ma and Lijun Wang

The purpose of this paper is to propose a method for hand measurement based on image and marker watershed algorithm, and combine the data to analyze the shape and characteristics…

Abstract

Purpose

The purpose of this paper is to propose a method for hand measurement based on image and marker watershed algorithm, and combine the data to analyze the shape and characteristics of the hand.

Design/methodology/approach

A portable hand image capturing instrument was designed and manufactured, and the hand images and dimensions of 328 young men in Zhejiang area were obtained. The outer contour curve of the hand and the key points of finger root, fingertip, wrist and knuckle position were extracted. Then, the size of each hand part was calculated. The hand data obtained from the two-dimensional image was compared with the manual measurement data. Finally, the hands were classified according to the measurement data, and the relationship between hand control size and hand length, hand width and the relationship between hand length and height were explored.

Findings

The data comparison results show that the two measurement methods have high data consistency and are replaceable. In addition, analyzing the data obtained four major characteristic factors that affect the shape of the hand, divided the hands of young men in Zhejiang into five categories, and obtained the regression equations of basic hand size, hand length and hand width, and obtained the regression equation of hand length and height.

Originality/value

The method proposed in this study to obtain hand size based on the image and mark watershed algorithm has lower requirements on the external environment and testers, conforms to the development trend of applying artificial intelligence to anthropometric engineering and provides a useful reference value for data collection of gloves specification design. In addition, the results of data analysis can provide a valuable reference basis for consumer hand shape predictions, which can be used to guide the research and production of hand instruments, the design of specifications series and the purchase of hand products.

Details

International Journal of Clothing Science and Technology, vol. 33 no. 5
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 28 January 2014

Kazimierz Drabczyk, Robert Socha, Piotr Panek and Grzegorz Mordarski

– The paper aims to show application of the electrochemically deposited coatings for thickening of the screen printed electric paths potentially applied in photovoltaic cells.

Abstract

Purpose

The paper aims to show application of the electrochemically deposited coatings for thickening of the screen printed electric paths potentially applied in photovoltaic cells.

Design/methodology/approach

The electric paths were screen printed with the use of silver-based paste. The paths were thickened by electrodeposition of thin copper layer in potentiostatic regime from surfactant-free plating bath. The morphology and surface quality of the paths were studied by imaging with scanning electron microscopy.

Findings

The electric paths can be thickened successfully, but quality for the screen printed substrate determines quality of deposited layer. The EDX analysis confirmed that the deposited copper layer covered uniformly the printed paths.

Research limitations/implications

The adhesion of the copper-covered path to the silicon wafer surface depends on adhesion of the original screen printed path.

Originality/value

This paper confirms that electrodeposited copper can be applied for screen printed silver paths thickening in a controllable way.

Details

Soldering & Surface Mount Technology, vol. 26 no. 1
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 29 April 2014

Siti Maisurah Mohd Hassan, Yusman M. Yusof, Arjuna Marzuki, Nazif Emran Farid, Siti Amalina Enche Ab Rahim and Mohd Hafis M. Ali

The purpose of this paper is to present the high-frequency performance of 0.13-μm n-type metal-oxide-semiconductor (NMOS) transistors with various multi-finger configurations for…

Abstract

Purpose

The purpose of this paper is to present the high-frequency performance of 0.13-μm n-type metal-oxide-semiconductor (NMOS) transistors with various multi-finger configurations for implementation in millimeter-wave (mm-wave) frequency.

Design/methodology/approach

A folded-like double-gate transistor layout is designed to enable the transistor to work in the mm-wave region. Different sizes of transistors with variation in finger width (WF ) and number of fingers (NF ) were fabricated to determine the optimum size of the transistor. The extrinsic parasitic elements of selected transistors were extracted and investigated. The radio frequency (RF) performance of these samples were then analyzed and compared.

Findings

The proposed layout performed well with the highest maximum oscillation frequency (fmax ) achieved at 122 GHz. Based on the comparison done, the optimum WF obtained for the layout is at 2.0 μm. It is found that the extrinsic parasitic capacitance is more dominant than the parasitic resistance in affecting the fmax . In s-parameter analysis, it is observed that the transistor with the least NF has smaller variance in small-signal gain throughout the measurement frequency. The maximum stable gain for the samples is also found to be roughly similar and independent of NF .

Originality/value

A new layout structure for an NMOS transistor that works in mm-wave frequency is proposed. Experimental analyses presented here cover for both NF and WF , unlike others which focus on either NF or WF only.

Article
Publication date: 15 June 2015

Li Jiang, Bo Zeng and Shaowei Fan

This paper presents a method to elaborate the selections of these parameters to achieve stable grasps. The performance of a prosthetic hand is mainly determined by its mechanical…

Abstract

Purpose

This paper presents a method to elaborate the selections of these parameters to achieve stable grasps. The performance of a prosthetic hand is mainly determined by its mechanical design. However, the effects of the geometric parameters of the hand configuration and the object sizes on the grasp stability are unknown.

Design/methodology/approach

First, the thumb functions of human hands are analyzed based on the anatomical model, and the configuration characteristics of the thumbs for typical prosthetic hands are summarized. Then a method of optimizing the thumb configuration is proposed by measuring the kinematic transmission performance of robotics. On the basis of the thumb configuration analysis, a design method of the prosthetic hand configuration is proposed based on form closure theory. The discriminant function of form closure is used to analyze and determine the hand configuration parameters.

Findings

An application of this method – the newly developed HIT V prosthetic hand – elaborates the optimization of the thumb configuration and the hand configuration, where the relation between the key hand configuration parameters and the discriminant function on condition of satisfying form closure, sustained by analytical equations and graphs, is revealed and visualized. An experimental verification shows that it is an effective method to design the prosthetic hand configuration available for grasping typical objects in our daily life.

Originality/value

The paper shows how to easily determine the geometric dimensions of the palm, phalanges and hand configuration, so that the desired range of object sizes can be obtained.

Details

Industrial Robot: An International Journal, vol. 42 no. 4
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 3 August 2015

Kazimierz Drabczyk, Jaroslaw Domaradzki, Piotr Panek and Danuta Kaczmarek

The purpose of this paper was the investigation of transparent conducting oxide (TCO) applied as an additional part of front metal electrode of crystalline silicon solar cell…

Abstract

Purpose

The purpose of this paper was the investigation of transparent conducting oxide (TCO) applied as an additional part of front metal electrode of crystalline silicon solar cell. Transparent conducting oxides are widely used as counter electrodes in a wide range of electronics and optoelectronics applications, e.g. flat panel displays. The most important optical and electrical requirements for TCOs are high optical transmittance and low resistivity. This low resistivity might invoke the possibility of increasing the distance between the fingers in the solar cell front electrode, thus decreasing the total area covered by metal and decreasing the shadowing loss.

Design/methodology/approach

In the present work, thin films of indium-tin-oxide (ITO) as a transparent counter electrodes, were evaporated on the surface of silicon n+-p junction structures used in solar cells. The influence of the properties of ITO electrode on the electrical performance of prepared solar cells was investigated through optical and electrical measurements. The discussion on the influence of deposition conditions of the TCO films on recombination of the photogenerated electrical charge carriers and solar cell series resistance was also included.

Findings

In this work, the fingers lines 100 μm width were screen-printed on the c-Si wafer with ITO layer. Monocrystalline silicon 25 cm 2,200-μm-thick wafers, were used for this testing. The usefulness of the ITO films as antireflection coating was discussed as well. It is commonly known that electrical performance of solar cells is limited by surface passivation. Despite this, the obtained results for ITO-Si structures showed relatively high value of short circuit current density (Jsc) up to 33 mA/cm2.

Originality/value

Our experiments confirmed the potential of application of ITO as anti-reflection coating (ARC) layer and according to their low resistivity possible use as a functional counter electrodes in photovoltaic structures.

Details

Microelectronics International, vol. 32 no. 3
Type: Research Article
ISSN: 1356-5362

Keywords

Article
Publication date: 22 June 2021

Jiahao Wang, Guodong Xia, Ran Li, Dandan Ma, Wenbin Zhou and Jun Wang

This study aims to satisfy the thermal management of gallium nitride (GaN) high-electron mobility transistor (HEMT) devices, microchannel-cooling is designed and optimized in this…

Abstract

Purpose

This study aims to satisfy the thermal management of gallium nitride (GaN) high-electron mobility transistor (HEMT) devices, microchannel-cooling is designed and optimized in this work.

Design/methodology/approach

A numerical simulation is performed to analyze the thermal and flow characteristics of microchannels in combination with computational fluid dynamics (CFD) and multi-objective evolutionary algorithm (MOEA) is used to optimize the microchannels parameters. The design variables include width and number of microchannels, and the optimization objectives are to minimize total thermal resistance and pressure drop under constant volumetric flow rate.

Findings

In optimization process, a decrease in pressure drop contributes to increase of thermal resistance leading to high junction temperature and vice versa. And the Pareto-optimal front, which is a trade-off curve between optimization objectives, is obtained by MOEA method. Finally, K-means clustering algorithm is carried out on Pareto-optimal front, and three representative points are proposed to verify the accuracy of the model.

Originality/value

Each design variable on the effect of two objectives and distribution of temperature is researched. The relationship between minimum thermal resistance and pressure drop is provided which can give some fundamental direction for microchannels design in GaN HEMT devices cooling.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 31 no. 9
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 14 June 2013

Louis‐Alain Larouche and Lionel Birglen

Adaptive grippers are versatile end effectors that mechanically adapt their shapes to the objects they seize, allowing for soft and delicate grasps while still allowing for strong…

Abstract

Purpose

Adaptive grippers are versatile end effectors that mechanically adapt their shapes to the objects they seize, allowing for soft and delicate grasps while still allowing for strong contact forces if needed and therefore they are well suited for industrial applications. The purpose of this paper is to present a software‐oriented approach to design optimal architectures of linkage‐driven adaptive (often a.k.a underactuated) fingers with three degrees of freedom.

Design/methodology/approach

The user of the software presented in this paper can design planar underactuated fingers following defined constraints. The software uses an algorithm able to compute the internal and contact forces generated, respectively, in and by the finger, it is also capable of automating the design of non‐straight links to eliminate mechanical interferences, and includes results from a topological synthesis to generate all possible architectures. The mechanisms are evaluated for many criteria such as the volume of their workspaces, stability, force isotropy, stiffness of their grasps, and compactness.

Findings

This article introduces 11 new designs of underactuated fingers for four different usages, and many of these variants are good candidates for a physical realization. One of the interesting results of this work is the recurrence of S3 variants coupled with torque amplifiers or closely resembling designs using many unrelated performance criteria.

Originality/value

This paper is the first, to the best of the authors' knowledge, to investigate the systematic design of underactuated fingers driven by linkages considering not one but dozens of mechanical architectures.

Details

Industrial Robot: An International Journal, vol. 40 no. 4
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 1 January 1998

T. Chou and J. Lau

Presents a new wire bondable land grid array (LGA) chip scale package called NuCSP. NuCSP is a minimized body size wire bondable package with rigid substrate interposer. The…

Abstract

Presents a new wire bondable land grid array (LGA) chip scale package called NuCSP. NuCSP is a minimized body size wire bondable package with rigid substrate interposer. The design concept is to utilize the plating bars on the edges of the package substrate as the wire bond fingers. Bond fingers are redistributed inward to an array of plated through hole vias underneath the chip, then are connected to copper pads on the bottom of the package. NuCSP package size is about equal to die size + 3 mm. Using conventional PCB substrate manufacturing with 4/4 mils routing width/space and wire bonding process, NuCSP offers a very low cost package suitable for memory chips and low pin count application specific IC (ASIC) applications. The other advantages are that the use of wirebonding allow NuCSP be applicable for die size, pad count and pitch variations. Because it is wire bondable, NuCSP may be as generic as plastic quad flat pack (PQFP), yet providing smaller body size, lower cost and smaller package electrical parasitic parameters.

Details

Circuit World, vol. 24 no. 1
Type: Research Article
ISSN: 0305-6120

Keywords

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