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Article
Publication date: 1 June 2015

Xinjin Liu, Xuzhong Su and Hong Zhang

Spinning triangle is a critical region in the spinning process of staple yarn, which geometry influences the distribution of fiber tension and determines the qualities of yarn…

Abstract

Purpose

Spinning triangle is a critical region in the spinning process of staple yarn, which geometry influences the distribution of fiber tension and determines the qualities of yarn directly. Therefore, the purpose of this paper is to investigate the fiber tension distribution at the twist point.

Design/methodology/approach

First, one theoretical model of fiber tension distributions at the twist point is given according to the motion law of fibers in the spinning triangle. Then, one calculation method of fiber tension at the twist point is given by two steps. First, the initial tension of each fiber at the front nip line caused by the yarn load should be calculated according to the models obtained based on the principle of minimum potential energy. Second, the fiber tensions at the twist point can be calculated using the obtained model in this paper. Finally, as an application of the proposed method, spinning triangles of a modified ring spinning system with a pair of offset device which can change the horizontal offset of the twist point to the symmetric axis of nip line of the spinning triangle continuously are studied. The fiber tension distributions are simulated numerically.

Findings

It is shown that the fiber tension distributions at the twist point can be determined by fiber feeding into and out the spinning triangle speed, the initial tension of each fiber at the front nip line, fiber tensile Young’s modulus and cross-sectional area, the number of fibers at spinning triangle and the individual fiber angle with the center fiber. The spinning experiment shows that taking appropriate right or left offset of the spinning triangle can help to improve the spun yarn qualities.

Originality/value

In this paper, the fiber tension distribution at the twist point is investigated. One theoretical model of fiber tension distributions at the twist point is given according to the motion law of fibers in the spinning triangle first. Then, one calculation method of fiber tension at the twist point has been given under the assumption that the initial tension of each fiber at the front nip line is caused by the yarn load.

Details

International Journal of Clothing Science and Technology, vol. 27 no. 3
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 7 September 2015

Xinjin Liu and Xuzhong Su

Solospun technology is one of the most important new spinning methods, which is implemented by dividing Ring spinning triangle into several small primary triangles and one final…

Abstract

Purpose

Solospun technology is one of the most important new spinning methods, which is implemented by dividing Ring spinning triangle into several small primary triangles and one final triangle by a Solospun roller. That is, there are two parts of spinning triangle in the Solospun technology, including primary triangles part and final triangle part. In the general case, the primary triangles are much smaller than final triangle. Therefore, the purpose of this paper is to present theoretical study of Solospun yarn torqueby linking the fiber tension in the spinning triangle to yarn torque under the assumption that the primary triangles and the primary twist are ignored.

Design/methodology/approach

The theoretical model of the residual torque within Solospun yarn due to the fiber tension was given. Then, as an application of the proposed method, 14.6 tex cotton yarns were taken as an example for the numerical simulations. The fiber tension in the Solospun spinning triangles and corresponding yarn torque were simulated numerically by using Matlab software. The relationships between yarn torque and spinning triangle parameters are analyzed according to the simulation results. Furthermore, the properties of spun yarns produced by the Solospun and Ring spinning system are evaluated and analyzed by using the simulation results.

Findings

It is shown that comparing with the Ring spun yarn, Solospun yarn torque is a little larger. Meanwhile, with an increase of substrand number, the fluctuation of curve of average fiber tension in Solospun system is increased firstly, and then decreased, i.e. showing parabola shape, potentially leading to corresponding change of yarn torque.

Originality/value

In this paper, theoretical study of Solospun yarn torque is presented by linking the fiber tension in the spinning triangle to yarn torque under the assumption that the primary triangles and the primary twist are ignored. The theoretical model of the residual torque within Solospun yarn due to the fiber tension was given.

Details

International Journal of Clothing Science and Technology, vol. 27 no. 5
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 2 September 2019

Xuzhong Su and Xinjin Liu

The purpose of this paper is to theoretically study the effects of ring spinning triangle division on spun yarn torques.

Abstract

Purpose

The purpose of this paper is to theoretically study the effects of ring spinning triangle division on spun yarn torques.

Design/methodology/approach

The case that the spinning triangle is divided into two parts, primary triangles and final triangle, is investigated. Theoretical model of yarn torque was given by linking the fiber tension in the spinning triangle to yarn torque under the assumption that the arrangement of fibers (substrands) in the substrands (yarn) is hexagonal close packing. Then, as an application of the proposed method, 14.6tex cotton yarns were taken as an example for the numerical simulations.

Findings

The fiber tensions in the divided spinning triangles and corresponding yarn torques were simulated numerically by using MATLAB software. The effects of division proportions and number of primary triangles on spun yarn torques are analyzed theoretically.

Originality/value

It is shown that suitable spinning triangle division is benefit for reducing yarn torque.

Details

International Journal of Clothing Science and Technology, vol. 31 no. 6
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 21 June 2018

Xuzhong Su, Xinjin Liu and Xiaoyan Liu

Pneumatic compact spinning is the most widely used compact spinning method at present, in which the negative pressure airflow is used to condense the fiber in order to decrease…

Abstract

Purpose

Pneumatic compact spinning is the most widely used compact spinning method at present, in which the negative pressure airflow is used to condense the fiber in order to decrease the spinning triangle and improve the yarn qualities. Therefore, the research on flow field in the condensing zone is always the emphasis for pneumatic compact spinning. The paper aims to discuss these issues.

Design/methodology/approach

By using finite element method (FEM), the flow field in two kinds of pneumatic compact spinning was studied. Taking three kinds of cotton yarns as examples, with the help of high-speed camera system OLYMPUS i-SPEED3, the motion trajectory of fiber strand in the condensing zone was obtained. Three-dimensional physical models of the condensing zone of the two compact spinning systems were obtained according to the measured parameters of practical spinning systems.

Findings

It is shown that on the both left edge of B1 line and right edge of B2 line, the airflow inflows to the center line of suction slot, and the condensed effects are produced, correspondingly. In the condensing zone, there are three condensing processes acting on the fiber strand, including the rapid condensing effects in the front condensing zone, the adequately condensing effects in the middle condensing zone, and stable output effects in the back condensing zone.

Originality/value

By using FEM, numerical simulations of three-dimensional flow field in condensing zone for two kinds of pneumatic compact spinning with lattice apron were presented, and corresponding spun yarn qualities were analyzed.

Details

International Journal of Clothing Science and Technology, vol. 30 no. 3
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 27 May 2014

Xinjin Liu and Xuzhong Su

Condensing roller is the most key parts of compact spinning system. Hollow Roller is one of the most important kinds of condensing roller, the surface structure of which…

Abstract

Purpose

Condensing roller is the most key parts of compact spinning system. Hollow Roller is one of the most important kinds of condensing roller, the surface structure of which influences the flow field in condensing zone directly and affects the qualities of spun yarn. The purpose of this paper is to study the effect of Hollow Roller surface structure on flow field in condensing zone is investigated by using Fluent Software.

Design/methodology/approach

In this paper, the effect of Hollow Roller surface structure on flow field in condensing zone is investigated by using Fluent Software. The numerical simulations of the three-dimensional flow field in Hollow Roller compact spinning with two different kinds of roller surface structure, round hole structure and strip groove structure, are given according to the three-dimensional physical model of condensing zone. The flow velocity and static pressure distributions in condensing zone are given.

Findings

It is shown that the flow velocity streamline distribution is denser with strip groove structure than that of round hole structure, especially on the center line of strand, and flow velocity value is also larger in both Y-Z and X-Y cross-sections, and in X-Z cross-section shows the embracing inlet airflow, which is benefit for fiber condensing directly and improving negative pressure use efficiency. Furthermore, the simulations with three strip groove widths 0.4, 0.8 and 1.2 mm are given. The theatrical results obtained are illustrated by experiments.

Originality/value

In this paper, the effect of Hollow Roller surface structure on flow field in condensing zone is investigated by using Fluent Software in detail. A more accurate three-dimensional physical model of condensing zone is given. A new kind of strip groove structure of Hollow Roller is proposed. The theatrical results obtained are illustrated by experiments, and lay a foundation for practical Hollow Roller design.

Details

International Journal of Clothing Science and Technology, vol. 26 no. 2
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 22 November 2017

Zhou Rongmei and Qin Xiaoxuan

As one natural fiber, spun silk is one of the top-grade textile materials and has attracted more and more attentions on textile processing. The purpose of this paper is to…

Abstract

Purpose

As one natural fiber, spun silk is one of the top-grade textile materials and has attracted more and more attentions on textile processing. The purpose of this paper is to introduce one kind of pneumatic compact spinning, four-line compact spinning (FLCS), into the silk spinning, and study and comparatively analyze corresponding yarn and fabric qualities.

Design/methodology/approach

First, two kinds of spun silk and viscose blend yarns, 120 Nm (8.3 tex) and 205 Nm (4.9 tex), were spun on the common ring spinning frame FK501 and spinning frame modified by FLCS, respectively. Then, after the plying and singeing procedures, the ply yarns 120 and 205 Nm/2 were produced. The evenness, breaking strength, and hairiness of the spun bobbin yarns and ply yarns were tested and comparatively analyzed. Then, properties of corresponding woven fabric, including the weight, thickness, permeability, stiffness, softness, smoothness, draping, wrinkle recovery, hand-touching (RHV), were measured and comparatively analyzed.

Findings

For the spun yarns, it is shown that by using the compact spinning method, the comprehensive quality of spun-silk blend bobbin and ply yarns are improved. For the fabrics, it is shown that compared with the fabric made of ring yarn, the weight and thickness of fabric made of compact yarn decreased, and the air permeability of fabric increased, but the difference is tiny. Meanwhile, the stiffness, smoothness of fabric made of compact yarn increased slightly, but the softness decreased slightly, leading to a little worse fabric hand-touching.

Originality/value

In the paper, one kind of pneumatic compact spinning, FLCS, was introduced into the silk spinning, and corresponding yarn and fabric qualities were studied and comparatively analyzed.

Details

International Journal of Clothing Science and Technology, vol. 29 no. 6
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 8 August 2016

Vladimir Kobelev

The purpose of this paper is to introduce the double-periodic lattice, composed of bending-resistant fibers. The essence of the model is that the filaments are of infinite length…

Abstract

Purpose

The purpose of this paper is to introduce the double-periodic lattice, composed of bending-resistant fibers. The essence of the model is that the filaments are of infinite length and withstand tension and bending. The constitutive equations of the lattice in discrete and differential formulations are derived. Two complementary systems of loads, which cause different deformation two orthogonal families of fibers, occur in the lattice. The fracture behavior of the material containing a semi-infinite crack is investigated. The crack problem reduces to the exactly solvable Riemann-Hilbert problem. The solution demonstrates that the behavior of material cardinally depends upon the tension in the orthogonal family of fibers. If tension in fibers exists, opening of the crack under action of loads in two-dimensional lattice is similar to those in elastic solid. In the absence of tension, contrarily, there is a finite angle between edges at the crack tip.

Design/methodology/approach

The description of stress state in the crack vicinity is reduced to the solution of mixed boundary value problem for simultaneous difference equations. In terms of Fourier images for unknown functions the problem is equivalent to a certain Riemann-Hilbert problem.

Findings

The analytical solution of the problem shows that fracture behavior of the material depends upon the presence of stabilizing tension in fibers, parallel to crack direction. In the presence of tension in parallel fibers fracture character of two-dimensional lattice is similar to behavior of elastic solid. In this case the condition of crack grows can be formulated in terms of critical stress intensity factor. Otherwise, in the absence of stabilizing tension, the crack surfaces form a finite angle at the tip.

Research limitations/implications

Linear behavior of fibers until rupture. Small deflections. Perfect two-dimensional lattice.

Practical implications

The model provides exact analytical estimation of stresses on the crack tip as the function of fibers’ stiffness.

Originality/value

The model is the extension of known lattice models, taking into account the semi-infinite crack in the lattice. This is the first known closed form solution for an infinite lattice model with the crack.

Details

Multidiscipline Modeling in Materials and Structures, vol. 12 no. 2
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 20 December 2023

Akash Gupta and Manjeet Singh

This study aims to evaluate the failure behavior of glass fiber-reinforced epoxy (GFRE) laminate subjected to cyclic loading conditions. It involves experimental investigation and…

27

Abstract

Purpose

This study aims to evaluate the failure behavior of glass fiber-reinforced epoxy (GFRE) laminate subjected to cyclic loading conditions. It involves experimental investigation and statistical analysis using Weibull distribution to characterize the failure behavior of the GFRE composite laminate.

Design/methodology/approach

Fatigue tests were conducted using a tensiontension loading scheme at a frequency of 2 Hz and a loading ratio (R) of 0.1. The tests were performed at five different stress levels, corresponding to 50%–90% of the ultimate tensile strength (UTS). Failure behavior was assessed through cyclic stress-strain hysteresis plots, dynamic modulus behavior and scanning electron microscopy (SEM) analysis of fracture surfaces.

Findings

The study identified common modes of failure, including fiber pullouts, fiber breakage and matrix cracking. At low stress levels, fiber breakage, matrix cracking and fiber pullouts occurred due to high shear stresses at the fiber–matrix interface. Conversely, at high stress levels, fiber breakage and matrix cracking predominated. Higher stress levels led to larger stress-strain hysteresis loops, indicating increased energy dissipation during cyclic loading. High stress levels were associated with a more significant decrease in stiffness over time, implying a shorter fatigue life, while lower stress levels resulted in a gradual decline in stiffness, leading to extended fatigue life.

Originality/value

This study makes a valuable contribution to understanding fatigue behavior under tensiontension loading conditions, coupled with an in-depth analysis of the failure mechanism in GFRE composite laminate at different stress levels. The fatigue behavior is scrutinized through stress-strain hysteresis plots and dynamic modulus versus normalized cycles plots. Furthermore, the characterization of the failure mechanism is enhanced by using SEM imaging of fractured specimens. The Weibull distribution approach is used to obtain a reliable estimate of fatigue life.

Details

World Journal of Engineering, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 28 August 2019

Fatemeh FaghihKhorasani, Mohammad Zaman Kabir, Mehdi AhmadiNajafabad and Khosrow Ghavami

The purpose of this paper is to provide a method to predict the situation of a loaded element in the compressive stress curve to prevent failure of crucial elements in…

Abstract

Purpose

The purpose of this paper is to provide a method to predict the situation of a loaded element in the compressive stress curve to prevent failure of crucial elements in load-bearing masonry walls and to propose a material model to simulate a compressive element successfully in Abaqus software to study the structural safety by using non-linear finite element analysis.

Design/methodology/approach

A Weibull distribution function was rewritten to relate between failure probability function and axial strain during uniaxial compressive loading. Weibull distribution parameters (shape and scale parameters) were defined by detected acoustic emission (AE) events with a linear regression. It was shown that the shape parameter of Weibull distribution was able to illustrate the effects of the added fibers on increasing or decreasing the specimens’ brittleness. Since both Weibull function and compressive stress are functions of compressive strain, a relation between compressive stress and normalized cumulative AE hits was calculated when the compressive strain was available. By suggested procedures, it was possible to monitor pretested plain or random distributed short fibers reinforced adobe elements (with AE sensor and strain detector) in a masonry building under uniaxial compression loading to predict the situation of element in the compressive stress‒strain curve, hence predicting the time to element collapse by an AE sensor and a strain detector. In the predicted compressive stress‒strain curve, the peak stress and its corresponding strain, the stress and strain point with maximum elastic modulus and the maximum elastic modulus were predicted successfully. With a proposed material model, it was illustrated that the needed parameters for simulating a specimen in Abaqus software with concrete damage plasticity were peak stress and its corresponding strain, the stress and strain point with maximum elastic modulus and the maximum elastic modulus.

Findings

The AE cumulative hits versus strain plots corresponding to the stress‒strain curves can be divided into four stages: inactivity period, discontinuous growth period, continuous growth period and constant period, which can predict the densifying, linear, non-linear and residual stress part of the stress‒strain relationship. By supposing that the relation between cumulative AE hits and compressive strain complies with a Weibull distribution function, a linear analysis was conducted to calibrate the parameters of Weibull distribution by AE cumulative hits for predicting the failure probability as a function of compressive strain. Parameters of m and θ were able to predict the brittleness of the plain and tire fibers reinforced adobe elements successfully. The calibrated failure probability function showed sufficient representation of the cumulative AE hit curve. A mathematical model for the stress–strain relationship prediction of the specimens after detecting the first AE hit was developed by the relationship between compressive stress versus the Weibull failure probability function, which was validated against the experimental data and gave good predictions for both plain and short fibers reinforced adobe specimens. Then, the authors were able to monitor and predict the situation of an element in the compressive stress‒strain curve, hence predicting the time to its collapse for pretested plain or random distributed short fibers reinforced adobe (with AE sensor and strain detector) in a masonry building under uniaxial compression loading by an AE sensor and a strain detector. The proposed model was successfully able to predict the main mechanical properties of different adobe specimens which are necessary for material modeling with concrete damage plasticity in Abaqus. These properties include peak compressive strength and its corresponding axial strain, the compressive strength and its corresponding axial strain at the point with maximum compressive Young’s modulus and the maximum compressive Young’s modulus.

Research limitations/implications

The authors were not able to decide about the effects of the specimens’ shape, as only cubic specimens were chosen; by testing different shape and different size specimens, the authors would be able to generalize the results.

Practical implications

The paper includes implications for monitoring techniques and predicting the time to the collapse of pretested elements (with AE sensor and strain detector) in a masonry structure.

Originality/value

This paper proposes a new method to monitor and predict the situation of a loaded element in the compressive stress‒strain curve, hence predicting the time to its collapse for pretested plain or random distributed short fibers reinforced adobe (with AE sensor and strain detector) in a masonry building under uniaxial compression load by an AE sensor and a strain detector.

Article
Publication date: 1 March 1944

J.L. Beilschmidt

A FEATURE of many of the light alloys now in common use is that the stress and strain curve often does not evidence any well defined region in which the elastic strain becomes…

Abstract

A FEATURE of many of the light alloys now in common use is that the stress and strain curve often does not evidence any well defined region in which the elastic strain becomes plastic strain, and a linear portion of the diagram from the origin, which in the case of so many metals represents a region of proportionality, is sometimes almost non‐existent, the diagram being curved right from the origin so that it is not possible to define any region or limit of proportionality, and the proof stress; by standard definition, has accordingly a relatively low value compared with the ultimate tensile stress of the alloy concerned. (Fig. 1).

Details

Aircraft Engineering and Aerospace Technology, vol. 16 no. 3
Type: Research Article
ISSN: 0002-2667

1 – 10 of over 1000