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This study aims to examine the effect of the antiwear resistance of plain zinc-dialkyldithiophosphate (ZDDP) oil in the presence of Titanium-fluoride/iron-fluoride/polytetrafluoroethylene (TiF₃/FeF₃/PTFE) in the time to tribofilm breakdown and extent of wear under extreme boundary lubrication using a contact load of 317 Newton and a rotational speed of 700 rpm to simulate the cold start of a car engine. The mechanism of tribofilm formation and breakdown was followed carefully by monitoring the friction coefficient for different surface roughnesses over the duration of several reproducible tests that were performed in a ball on cylinder tribometer.

The heating time of the cylinder dipped in the specified lubricant blend then set for one minute before testing and the break in period of 2 minutes to cool the contacting metal to metal surfaces during tribological testing played important roles in minimizing friction and wear, and are directly proportional to the durability and time for breakdown of the tribofilm. This article addresses the improvement of water drop contact angles for different surfaces during heat treatment and the tribological enhancement of antiwear additives when optimum concentration of fluorinated catalysts and PTFE is used in connection with reduced surface roughness and break in period.

Design of Experiment software, scanning electron microscopy, energy dispersive spectroscopy and nanoindentation were used in this study to evaluate the antiwear resistance films when using 0.05 per cent phosphorus ZDDP plain oil with 0.5 weight per cent TiF3 + 0.5 weight per cent FeF3 + 2 weight per cent PTFE and when applying 2 minutes break in time to cool down the contacting bodies when temperature rises. Results indicated that the coated film on the thermally treated surfaces that is reflected as white patches on the SEM images is a function of the antiwear additives contribution; it is also shown to have positive influence on the friction and wear performances during tribological testing.

This research involved the study of lubricant and surface interactions with antiwear additives under boundary lubrication and extreme pressure loading. Several researchers studied these effects and submitted articles to the journal. This is the first time that a break in period was used with surface conditions to simulate car stops in heavy traffic conditions.

This paper aims to focus on the topics of phosphorus (P) and sulfur (S) in engine oil. Very reproducible boundary lubrication tests were conducted as part of Design of Experiments software to study the behavior of fluorinated catalyst iron fluoride (FeF3) and polytetrafluoroethylene (PTFE) in the development of environment-friendly (reduced P and S) anti-wear additives for future engine oil formulations. Multi-component fully formulated oils were used with and without the addition of PTFE and fluorinated catalyst to characterize and analyze their performance.

A boundary lubrication protocol was used in the DOE tests to study their tribological behavior. Lubricant additives like PTFE and FeF3 catalyst were used at different concentrations to investigate the wear resistance and the time for a full breakdown under extreme loading conditions. Experiments indicated that new sub-micron FeF3 catalyst plays an important role in preventing the breakdown of the tribofilm.

This paper explores the effect of PTFE and FeF3 catalyst on the performance of fully formulated engine oils. The purpose was to develop equations for minimum wear volume and maximum time for full breakdown. Emphasis was, therefore, given to conditions where the additives were working effectively for minimizing zinc dialkyl dithio phosphate (P per cent). Lubricating oils are normally multi-component additivated systems. They contain different additives such as viscosity improvers, detergents, dispersants and antioxidants. It is known that these additives interact at the surface, affecting the function of the lubricating oil. Therefore, it is important to note that the performance with PTFE and FeF3 catalyst was significantly improved when compared to fully formulated commercial oils used alone.

Lubricating oils are normally multi-component additivated systems. They contain different additives such as viscosity improvers, detergents, dispersants and antioxidants. It is known that these additives interact at the surface, affecting the function of the lubricating oil. Therefore, it is important to note that the performance with PTFE and FeF3 catalyst was significantly improved when compared to fully formulated commercial oils used alone.

The purpose of variable loading conditions (392 N-785N-392N-785N) with break-in period were used to study interactions between zinc dialkyl dithiophosphate (ZDDP) 0.1 P% (phosphorus) and fine-grade molybdenum disulfide (MoS₂) 3%, in different mixtures of NLGI 2 lithium stearate grease. Four-ball wear tests were used to evaluate the tribological properties of different grease mixtures such as coefficient of friction and wear. ASTM 2266 as reported by earlier studies is useful, but it is not representative of real-life applications where variable loads and speeds and different break-in periods play a role and could change the results and the nature of tribofilms.

In this study, chemical and mechanical properties of tribofilms were examined. Moreover, design of experiment was used to examine the data and shorten experimentation time. Research described here is investigating variable loading conditions for real-life applications by using a break-in period of 2 min at the start to minimize asperities and establish a clean surface. Design expert (DOE) analyzes responses to reveal those variables that are single factor and those that are multifactor whether synergistically or antagonistically.

The results indicated that spectrum loading with break-in period showed reduction in wear when tested in greases with ZDDP/MoS₂ combinations. Ramping up or down the load every 7.5 min for a rotational speed of 1,200 rpm and a total of 36,000 revolutions or 30-min time slowed the wear properties of lithium-based grease under different MoS₂ and ZDDP concentrations. Experiments indicated that wear was largely dependent on the loading condition and ZDDP additives during specific break-in period at 1,200 rotational speed. It is believed that MoS₂ greases perform better under spectrum loading and under constant loading when mixed with ZDDP phosphorus.

This research indicates that there is a synergistic interaction between ZDDP, MoS₂ and variable loading especially when a break-in period is applied. The results indicated that wear was largely dependent on the specific speed used with spectrum loading as presented in the energy dispersive spectroscopy and the Auger electron spectroscopy analysis, and thus a 3% MoS₂ grease with ZDDP (phosphorus: 0.1 Wt.%) are needed to improve the wear resistance and improve the friction characteristics.

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-01-2024-0016/

The purpose of this paper is to formulate heavy-duty lithium complex grease using low molecular weight poly tetra fluoro ethylene (PTFE) micro-particles as extreme pressure (EP) additive manufactured by E-beam scissoring and ultra-high speed grinding process of pre-sintered PTFE scrap.

Lithium complex grease is formulated with PTFE micro-particles, and optimum treat rate was studied by standard bench tests by ASTM D 2266 and IP-239 for tribological properties and compared with commercially available Molybdenum Di sulphide (Moly)-based lithium complex grease. The performance of the grease was further evaluated by a cyclic load test at varying speeds and loads to simulate the operational field conditions.

The lithium complex PTFE grease was manufactured using PTFE micro-particles as EP additive. The PTFE micro-particles dispersed in the lithium complex grease significantly improve the anti-wear performance and load bearing properties. Further, when the product was tested under a cyclic load conditions on standard tribological bench test against commercially available Moly lithium complex grease, shows stable anti-wear properties and reduced coefficient of friction.

The low molecular weight PTFE micro-particles, manufactured in the in-house electron beam (E-beam) and ultra-high speed micronizer facility from a pre-sintered PTFE scrap has been used as EP additive for grease applications for the first time. The results on the cyclic load tests indicate significant performance improvement in retaining the anti-wear and friction properties. Thus, value addition is done in formulating superior performance grease and evaluating under cyclic load conditions similar to field operating conditions and also in creating value added additives by converting the pre-sintered PTFE scarp which is environmental hazard due to poor biodegradability, creating a cyclic economy and a sustainable concept.

Loading condition and minimizing friction and wear using molybdenum disulfide grease in aircraft engine bearings are the focus of this research. The relationship between the milled and unmilled MoS₂ (molybdenum disulfide) greases to its tribological properties, such as coefficient of friction, wear and chemical-mechanical properties of tribofilms, is examined for constant extreme pressure loading and spectrum or actual loading.

In this study, the design of experiments (DOE) approach was used to analyze the different loadings and speeds at a specific duration of 36,000 revolutions to examine the lithium base grease wear behavior with milled and unmilled MoS₂ powder. Load is treated as variable that simulates actual conditions under 1,200 and 600 rpm rotational speeds using the four-ball test with chromium steel ball bearing aircraft grade E52100.

The results indicated that ball-milled MoS₂ grease tests showed reduction in wear and friction under all conditions, especially spectrum or actual loading. Unmilled MoS₂ powder exhibited worse wear outcomes than the milled one. The SEM and AES analyses indicated that a tribofilm is formed on the wear surface of the milled powder grease, especially at variable loading and initially at lower loads in the ramp-up tests that significantly enhanced the contact characteristics and prevented abrasion at higher loads.

This research indicated that the wear resistance in actual loading might be due to frictional heating generated during the ramping-up conditions where it provided a protective film that enhanced the steady-state friction for the duration of the test. Several researchers used ASTM standards to work on constant loading conditions. This is the first time that reduced milled MoS₂ powder showed significant improvement in grease performance.

The aim of the present paper is that three long-chain hydroxyethyl alkylimidazolium hexafluorophosphate ionic liquids (ILs) were synthesized and evaluated as lubricants for steel-steel contacts at room temperature and boundary lubrication conditions. Hydroxyethyl functional group and alkyl chain length effect on the physicochemical and fretting tribological behaviors of the ILs was comparatively investigated, as compared to traditional dialkylimidazolium ILs.

The fretting friction and wear tests were carried out using an Optimol SRV-IV oscillating reciprocating friction and wear tester. The worn surface was observed and analyzed by scanning electron microscope and X-ray photoelectron spectroscopy. The electrochemical corrosion behavior of copper disks in selected imidazolium-based ionic liquids was studied using a CHI660B electrochemical workstation.

This can be seen by comparing the results for the non-hydroxyl ILs and hydroxyl ILs that the latter exhibited the littler friction coefficient, the smaller wear volume, although the latter electrochemical corrosion behavior of copper disks is slightly higher than the former. The results also revealed that the ILs with a longer alkyl chain displayed larger viscosities, better anti-corrosion capacities, higher hydrophobic properties and more excellent friction-reducing and anti-wear performance than those with a shorter alkyl chain.

This work might offer new knowledge in the design and application of new ILs as lubricants; it also confirms some in-depth physicochemical questions, e.g. the function mechanism, the correlations between structure and performance. Additionally, a proposed interaction model between the ILs and the friction substrate has been given.