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11 – 20 of over 2000Zhihui Men, Chaoqun Hu, Yong-Hua Li and Xiaoning Bai
This paper proposes an intelligent fault diagnosis method, which aims to obtain the outstanding fault diagnosis results of the gearbox.
Abstract
Purpose
This paper proposes an intelligent fault diagnosis method, which aims to obtain the outstanding fault diagnosis results of the gearbox.
Design/methodology/approach
An intelligent fault diagnosis method based on energy entropy-weighted complementary ensemble empirical mode decomposition (EWCEEMD) and support vector machine (SVM) optimized by whale optimization algorithm (WOA) is proposed. The raw signal is first denoised by the wavelet noise reduction method. Then, complementary ensemble empirical mode decomposition (CEEMD) is used to generate several intrinsic mode functions (IMFs). Next, energy entropy is used as an indicator to measure the sensibility of the IMF and converted into a weight coefficient by function. After that, IMFs are linearly weighted to form the reconstruction signal, and several features are extracted from the new signal. Finally, the support vector machine optimized by the whale optimization algorithm (WOA-SVM) model is used for gearbox fault classification using feature vectors.
Findings
The fault features extracted by this method have a better clustering effect and clear boundaries under each fault mode than the unimproved method. At the same time, the accuracy of fault diagnosis is greatly improved.
Originality/value
In most studies of fault diagnosis, the sensitivity of IMF has not been appreciated. In this paper, energy entropy is chosen to quantify sensitivity. In addition, high classification accuracy can be achieved by applying WOA-SVM as the final classification model, improving the efficiency of fault diagnosis as well.
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Michal Tadeusiewicz and Stanislaw Halgas
The purpose of this paper is to develop a method for multiple soft fault diagnosis of nonlinear circuits including fault detection, identification of faulty elements and…
Abstract
Purpose
The purpose of this paper is to develop a method for multiple soft fault diagnosis of nonlinear circuits including fault detection, identification of faulty elements and estimation of their values in real circumstances.
Design/methodology/approach
The method for fault diagnosis proposed here uses a measurement test leading to a system of nonlinear equations expressing the measured quantities in terms of the circuit parameters. Nonlinear functions, which appear in these equations are not given in explicit analytical form. The equations are solved using a homotopy concept. A key problem of the solvability of the equations is considered locally while tracing the solution path. Actual faults are selected on the basis of the observation that the probability of faults in fewer number of elements is greater than in a larger number of elements.
Findings
The results indicate that the method is an effective tool for testing nonlinear circuits including bipolar junction transistors and junction field effect transistors.
Originality/value
The homotopy method is generalized and associated with a restart procedure and a numerical algorithm for solving differential equations. Testable sets of elements are found using the singular value decomposition. The procedure for selecting faulty elements, based on the minimal fault number rule, is developed. The method comprises both theoretical and practical aspects of fault diagnosis.
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Haoning Pu, Zhan Wen, Xiulan Sun, Lemei Han, Yanhe Na, Hantao Liu and Wenzao Li
The purpose of this paper is to provide a shorter time cost, high-accuracy fault diagnosis method for water pumps. Water pumps are widely used in industrial equipment and their…
Abstract
Purpose
The purpose of this paper is to provide a shorter time cost, high-accuracy fault diagnosis method for water pumps. Water pumps are widely used in industrial equipment and their fault diagnosis is gaining increasing attention. Considering the time-consuming empirical mode decomposition (EMD) method and the more efficient classification provided by the convolutional neural network (CNN) method, a novel classification method based on incomplete empirical mode decomposition (IEMD) and dual-input dual-channel convolutional neural network (DDCNN) composite data is proposed and applied to the fault diagnosis of water pumps.
Design/methodology/approach
This paper proposes a data preprocessing method using IEMD combined with mel-frequency cepstrum coefficient (MFCC) and a neural network model of DDCNN. First, the sound signal is decomposed by IEMD to get numerous intrinsic mode functions (IMFs) and a residual (RES). Several IMFs and one RES are then extracted by MFCC features. Ultimately, the obtained features are split into two channels (IMFs one channel; RES one channel) and input into DDCNN.
Findings
The Sound Dataset for Malfunctioning Industrial Machine Investigation and Inspection (MIMII dataset) is used to verify the practicability of the method. Experimental results show that decomposition into an IMF is optimal when taking into account the real-time and accuracy of the diagnosis. Compared with EMD, 51.52% of data preprocessing time, 67.25% of network training time and 63.7% of test time are saved and also improve accuracy.
Research limitations/implications
This method can achieve higher accuracy in fault diagnosis with a shorter time cost. Therefore, the fault diagnosis of equipment based on the sound signal in the factory has certain feasibility and research importance.
Originality/value
This method provides a feasible method for mechanical fault diagnosis based on sound signals in industrial applications.
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Fuzhao Chen, Zhilei Chen, Qian Chen, Tianyang Gao, Mingyan Dai, Xiang Zhang and Lin Sun
The electromechanical brake system is leading the latest development trend in railway braking technology. The tolerance stack-up generated during the assembly and production…
Abstract
Purpose
The electromechanical brake system is leading the latest development trend in railway braking technology. The tolerance stack-up generated during the assembly and production process catalyzes the slight geometric dimensioning and tolerancing between the motor stator and rotor inside the electromechanical cylinder. The tolerance leads to imprecise brake control, so it is necessary to diagnose the fault of the motor in the fully assembled electromechanical brake system. This paper aims to present improved variational mode decomposition (VMD) algorithm, which endeavors to elucidate and push the boundaries of mechanical synchronicity problems within the realm of the electromechanical brake system.
Design/methodology/approach
The VMD algorithm plays a pivotal role in the preliminary phase, employing mode decomposition techniques to decompose the motor speed signals. Afterward, the error energy algorithm precision is utilized to extract abnormal features, leveraging the practical intrinsic mode functions, eliminating extraneous noise and enhancing the signal’s fidelity. This refined signal then becomes the basis for fault analysis. In the analytical step, the cepstrum is employed to calculate the formant and envelope of the reconstructed signal. By scrutinizing the formant and envelope, the fault point within the electromechanical brake system is precisely identified, contributing to a sophisticated and accurate fault diagnosis.
Findings
This paper innovatively uses the VMD algorithm for the modal decomposition of electromechanical brake (EMB) motor speed signals and combines it with the error energy algorithm to achieve abnormal feature extraction. The signal is reconstructed according to the effective intrinsic mode functions (IMFS) component of removing noise, and the formant and envelope are calculated by cepstrum to locate the fault point. Experiments show that the empirical mode decomposition (EMD) algorithm can effectively decompose the original speed signal. After feature extraction, signal enhancement and fault identification, the motor mechanical fault point can be accurately located. This fault diagnosis method is an effective fault diagnosis algorithm suitable for EMB systems.
Originality/value
By using this improved VMD algorithm, the electromechanical brake system can precisely identify the rotational anomaly of the motor. This method can offer an online diagnosis analysis function during operation and contribute to an automated factory inspection strategy while parts are assembled. Compared with the conventional motor diagnosis method, this improved VMD algorithm can eliminate the need for additional acceleration sensors and save hardware costs. Moreover, the accumulation of online detection functions helps improve the reliability of train electromechanical braking systems.
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Lei Lin, De‐kai Xu and Hou‐jun Wang
The purpose of this paper is to provide a new method of the fault diagnosis of wireless sensor networks (WSNs) node, which is based on wavelet neural network (WNN).
Abstract
Purpose
The purpose of this paper is to provide a new method of the fault diagnosis of wireless sensor networks (WSNs) node, which is based on wavelet neural network (WNN).
Design/methodology/approach
The approach uses WNN to diagnose the sensor module of the node.
Findings
The method based on WNN sensing parts of the WSN nodes in additional fault location is accurate feasible.
Research limitations/implications
The fault of WSNs node protean, it is necessary to establish even more fault model for the training of WNN.
Practical implications
The simulation results provide useful guidelines for the engineers faced with the detection the fault of the WSN node.
Originality/value
The WNN is well‐known. The innovation here is applying this method in order to diagnose the fault of WSNs node.
Details
Keywords
Bo Wang, Guanwei Wang, Youwei Wang, Zhengzheng Lou, Shizhe Hu and Yangdong Ye
Vehicle fault diagnosis is a key factor in ensuring the safe and efficient operation of the railway system. Due to the numerous vehicle categories and different fault mechanisms…
Abstract
Purpose
Vehicle fault diagnosis is a key factor in ensuring the safe and efficient operation of the railway system. Due to the numerous vehicle categories and different fault mechanisms, there is an unbalanced fault category problem. Most of the current methods to solve this problem have complex algorithm structures, low efficiency and require prior knowledge. This study aims to propose a new method which has a simple structure and does not require any prior knowledge to achieve a fast diagnosis of unbalanced vehicle faults.
Design/methodology/approach
This study proposes a novel K-means with feature learning based on the feature learning K-means-improved cluster-centers selection (FKM-ICS) method, which includes the ICS and the FKM. Specifically, this study defines cluster centers approximation to select the initialized cluster centers in the ICS. This study uses improved term frequency-inverse document frequency to measure and adjust the feature word weights in each cluster, retaining the top τ feature words with the highest weight in each cluster and perform the clustering process again in the FKM. With the FKM-ICS method, clustering performance for unbalanced vehicle fault diagnosis can be significantly enhanced.
Findings
This study finds that the FKM-ICS can achieve a fast diagnosis of vehicle faults on the vehicle fault text (VFT) data set from a railway station in the 2017 (VFT) data set. The experimental results on VFT indicate the proposed method in this paper, outperforms several state-of-the-art methods.
Originality/value
This is the first effort to address the vehicle fault diagnostic problem and the proposed method performs effectively and efficiently. The ICS enables the FKM-ICS method to exclude the effect of outliers, solves the disadvantages of the fault text data contained a certain amount of noisy data, which effectively enhanced the method stability. The FKM enhances the distribution of feature words that discriminate between different fault categories and reduces the number of feature words to make the FKM-ICS method faster and better cluster for unbalanced vehicle fault diagnostic.
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Xuejun Zhao, Yong Qin, Hailing Fu, Limin Jia and Xinning Zhang
Fault diagnosis methods based on blind source separation (BSS) for rolling element bearings are necessary tools to prevent any unexpected accidents. In the field application, the…
Abstract
Purpose
Fault diagnosis methods based on blind source separation (BSS) for rolling element bearings are necessary tools to prevent any unexpected accidents. In the field application, the actual signal acquisition is usually hindered by certain restrictions, such as the limited number of signal channels. The purpose of this study is to fulfill the weakness of the existed BSS method.
Design/methodology/approach
To deal with this problem, this paper proposes a blind source extraction (BSE) method for bearing fault diagnosis based on empirical mode decomposition (EMD) and temporal correlation. First, a single-channel undetermined BSS problem is transformed into a determined BSS problem using the EMD algorithm. Then, the desired fault signal is extracted from selected intrinsic mode functions with a multi-shift correlation method.
Findings
Experimental results prove the extracted fault signal can be easily identified through the envelope spectrum. The application of the proposed method is validated using simulated signals and rolling element bearing signals of the train axle.
Originality/value
This paper proposes an underdetermined BSE method based on the EMD and the temporal correlation method for rolling element bearings. A simulated signal and two bearing fault signal from the train rolling element bearings show that the proposed method can well extract the bearing fault signal. Note that the proposed method can extract the periodic fault signal for bearing fault diagnosis. Thus, it should be helpful in the diagnosis of other rotating machinery, such as gears or blades.
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Changchang Che, Huawei Wang, Xiaomei Ni and Qiang Fu
The purpose of this study is to analyze the intelligent fault diagnosis method of rolling bearing.
Abstract
Purpose
The purpose of this study is to analyze the intelligent fault diagnosis method of rolling bearing.
Design/methodology/approach
The vibration signal data of rolling bearing has long time series and strong noise interference, which brings great difficulties for the accurate diagnosis of bearing faults. To solve those problems, an intelligent fault diagnosis model based on stacked denoising autoencoder (SDAE) and convolutional neural network (CNN) is proposed in this paper. The SDAE is used to process the time series data with multiple dimensions and noise interference. Then the dimension-reduced samples can be put into CNN model, and the fault classification results can be obtained by convolution and pooling operations of hidden layers in CNN.
Findings
The effectiveness of the proposed method is validated through experimental verification and comparative experimental analysis. The results demonstrate that the proposed model can achieve an average classification accuracy of 96.5% under three noise levels, which is 3-13% higher than the traditional models and single deep-learning models.
Originality/value
The combined SDAE–CNN model proposed in this paper can denoise and reduce dimensions of raw vibration signal data, and extract the in-depth features in image samples of rolling bearing. Consequently, the proposed model has more accurate fault diagnosis results for the rolling bearing vibration signal data with long time series and noise interference.
Peer review
The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-11-2019-0496/
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Tan Zhang, Zhanying Huang, Ming Lu, Jiawei Gu and Yanxue Wang
Rotating machinery is a crucial component of large equipment, and detecting faults in it accurately is critical for reliable operation. Although fault diagnosis methods based on…
Abstract
Purpose
Rotating machinery is a crucial component of large equipment, and detecting faults in it accurately is critical for reliable operation. Although fault diagnosis methods based on deep learning have been significantly developed, the existing methods model spatial and temporal features separately and then weigh them, resulting in the decoupling of spatiotemporal features.
Design/methodology/approach
The authors propose a spatiotemporal long short-term memory (ST-LSTM) method for fault diagnosis of rotating machinery. The authors collected vibration signals from real rolling bearing and gearing test rigs for verification.
Findings
Through these two experiments, the authors demonstrate that machine learning methods still have advantages on small-scale data sets, but our proposed method exhibits a significant advantage due to the simultaneous modeling of the time domain and space domain. These results indicate the potential of the interactive spatiotemporal modeling method for fault diagnosis of rotating machinery.
Originality/value
The authors propose a ST-LSTM method for fault diagnosis of rotating machinery. The authors collected vibration signals from real rolling bearing and gearing test rigs for verification.
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Yuri Merizalde, Luis Hernández-Callejo, Oscar Duque-Pérez and Víctor Alonso-Gómez
Despite the wide dissemination and application of current signature analysis (CSA) in general industry, CSA is not commonly used in the wind industry, where the use of vibration…
Abstract
Purpose
Despite the wide dissemination and application of current signature analysis (CSA) in general industry, CSA is not commonly used in the wind industry, where the use of vibration signals predominates. Therefore, the purpose of this paper is to review the use of generator CSA (GCSA) in the online fault detection and diagnosis of wind turbines (WTs).
Design/methodology/approach
This is a bibliographical investigation in which the use of GCSA for the maintenance of WTs is analyzed. A section is dedicated to each of the main components, including the theoretical foundations on which GCSA is based and the methodology, mathematical models and signal processing techniques used by the proposals that exist on this topic.
Findings
The lack of appropriate technology and mathematical models, as well as the difficulty involved in performing actual studies in the field and the lack of research projects, has prevented the expansion of the use of GCSA for fault detection of other WT components. This research area has yet to be explored, and the existing investigations mainly focus on the gearbox and the doubly fed induction generator; however, modern signal treatment and artificial intelligence techniques could offer new opportunities in this field.
Originality/value
Although literature on the use of GCSA for the detection and diagnosis of faults in WTs has been published, these papers address specific applications for each of the WT components, especially gearboxes and generators. For this reason, the main contribution of this study is providing a comprehensive vision for the use of GCSA in the maintenance of WTs.
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