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Article
Publication date: 31 August 2023

Hongwei Zhang, Shihao Wang, Hongmin Mi, Shuai Lu, Le Yao and Zhiqiang Ge

The defect detection problem of color-patterned fabric is still a huge challenge due to the lack of manual defect labeling samples. Recently, many fabric defect detection…

115

Abstract

Purpose

The defect detection problem of color-patterned fabric is still a huge challenge due to the lack of manual defect labeling samples. Recently, many fabric defect detection algorithms based on feature engineering and deep learning have been proposed, but these methods have overdetection or miss-detection problems because they cannot adapt to the complex patterns of color-patterned fabrics. The purpose of this paper is to propose a defect detection framework based on unsupervised adversarial learning for image reconstruction to solve the above problems.

Design/methodology/approach

The proposed framework consists of three parts: a generator, a discriminator and an image postprocessing module. The generator is able to extract the features of the image and then reconstruct the image. The discriminator can supervise the generator to repair defects in the samples to improve the quality of image reconstruction. The multidifference image postprocessing module is used to obtain the final detection results of color-patterned fabric defects.

Findings

The proposed framework is compared with state-of-the-art methods on the public dataset YDFID-1(Yarn-Dyed Fabric Image Dataset-version1). The proposed framework is also validated on several classes in the MvTec AD dataset. The experimental results of various patterns/classes on YDFID-1 and MvTecAD demonstrate the effectiveness and superiority of this method in fabric defect detection.

Originality/value

It provides an automatic defect detection solution that is convenient for engineering applications for the inspection process of the color-patterned fabric manufacturing industry. A public dataset is provided for academia.

Details

International Journal of Clothing Science and Technology, vol. 35 no. 6
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 28 September 2012

Xiuchen Wang and Xiaojiu Li

The purpose of this paper is to propose a new recognition algorithm on quadratic local extremum for fabric density recognition.

Abstract

Purpose

The purpose of this paper is to propose a new recognition algorithm on quadratic local extremum for fabric density recognition.

Design/methodology/approach

The density wave is established to correctly detect density by searching local extremes. The gray wave of each line in fabric image is extracted first. The derivation of gray wave is calculated, extreme waves including all true extreme values and false extreme values are obtained. And then the second derivative of extreme waves are calculated and the result makes local correction. The density wave, which can represent position and quantity of yarn and interstice, is established. According to the resolution and size parameters of image, the function of density with density wave statistics is given.

Findings

The experiment and analysis proved that the method proposed can detect fabric density simply and successfully with less calculation and no image preprocessing.

Research limitations/implications

The algorithm provides practical guidelines for fabric density detection and provides a new thought for fabric characteristic identification. Future work could be focused on the development of methods for the automatic algorithm with color fabrics.

Originality/value

The algorithm based on quadratic local extremum presented in this paper is a new method to successfully detect fabric density and can be applied to the recognition for other categories of clothing fabrics and images.

Details

International Journal of Clothing Science and Technology, vol. 24 no. 5
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 15 June 2010

Pranut Potiyaraj, Chutipak Subhakalin, Benchaphon Sawangharsub and Werasak Udomkichdecha

The purpose of this paper is to develop a computerized program that can recognize woven fabric structures and simultaneously use the obtained data to 3D re‐visualize the…

Abstract

Purpose

The purpose of this paper is to develop a computerized program that can recognize woven fabric structures and simultaneously use the obtained data to 3D re‐visualize the corresponding woven fabric structures.

Design/methodology/approach

A 2D bitmap image of woven fabric was initially acquired using an ordinary desktop flatbed scanner. Through several image‐processing and analysis techniques as well as recognition algorithms, the weave pattern was then identified and stored in a digital format. The weave pattern data were then used to construct warp and weft yarn paths based on Peirce's geometrical model.

Findings

By combining relevant weave parameters, including yarn sizes, warp and weft densities, yarn colours as well as cross‐sectional shapes, a 3D image of yarns assembled together as a woven fabric structure is produced and shown on a screen through the virtual reality modelling language browser.

Originality/value

Woven fabric structures can now be recognised and simultaneously use the obtained data to 3D re‐visualize the corresponding woven fabric structures.

Details

International Journal of Clothing Science and Technology, vol. 22 no. 2/3
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 16 March 2020

Chunlei Li, Chaodie Liu, Zhoufeng Liu, Ruimin Yang and Yun Huang

The purpose of this paper is to focus on the design of automated fabric defect detection based on cascaded low-rank decomposition and to maintain high quality control in textile…

Abstract

Purpose

The purpose of this paper is to focus on the design of automated fabric defect detection based on cascaded low-rank decomposition and to maintain high quality control in textile manufacturing.

Design/methodology/approach

This paper proposed a fabric defect detection algorithm based on cascaded low-rank decomposition. First, the constructed Gabor feature matrix is divided into a low-rank matrix and sparse matrix using low-rank decomposition technique, and the sparse matrix is used as priori matrix where higher values indicate a higher probability of abnormality. Second, we conducted the second low-rank decomposition for the constructed texton feature matrix under the guidance of the priori matrix. Finally, an improved adaptive threshold segmentation algorithm was adopted to segment the saliency map generated by the final sparse matrix to locate the defect regions.

Findings

The proposed method was evaluated on the public fabric image databases. By comparing with the ground-truth, the average detection rate of 98.26% was obtained and is superior to the state-of-the-art.

Originality/value

The cascaded low-rank decomposition was first proposed and applied into the fabric defect detection. The quantitative value shows the effectiveness of the detection method. Hence, the proposed method can be used for accurate defect detection and automated analysis system.

Details

International Journal of Clothing Science and Technology, vol. 32 no. 4
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 24 November 2020

Qi Xiao, Rui Wang, Hongyu Sun and Limin Wang

The paper aims to build a new objective evaluation method of fabric pilling by combining an integrated image analysis technology with a deep learning algorithm.

307

Abstract

Purpose

The paper aims to build a new objective evaluation method of fabric pilling by combining an integrated image analysis technology with a deep learning algorithm.

Design/methodology/approach

Series of image analysis techniques were adopted. First, a Fourier transform transformed images into the frequency domain. The optimal resolution matrix of an exponential high-pass filter was determined by combining the energy algorithm. Second, the multidimensional discrete wavelet transform determined the optimal division level. Third, the iterative threshold method was used to enhance images to obtain a complete and clear pilling ball images. Finally, the deep learning algorithm was adopted to train data from pilling ball images, and the pilling levels were classified according to the learning features.

Findings

The paper provides a new insight about how to objectively evaluate fabric pilling grades. Results of the experiment indicate that the proposed objective evaluation method can obtain clear and complete pilling information and the classification accuracy rate of the deep learning algorithm is 94.2%, whose structures are rectified linear unit (ReLU) activation function, four hidden layers, cross-entropy learning rules and the regularization method.

Research limitations/implications

Because the methodology of the paper is based on woven fabric, the research study’s results may lack generalizability. Therefore, researchers are encouraged to test other kinds of fabric further, such as knitted and unwoven fabrics.

Originality/value

Combined with a series of image analysis technology, the integrated method can effectively extract clear and complete pilling information from pilled fabrics. Pilling grades can be classified by the deep learning algorithm with learning pilling information.

Details

International Journal of Clothing Science and Technology, vol. 33 no. 4
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 13 May 2020

Zhijie Wen, Qikun Zhao and Lining Tong

The purpose of this paper is to present a novel method for minor fabric defects detection.

Abstract

Purpose

The purpose of this paper is to present a novel method for minor fabric defects detection.

Design/methodology/approach

This paper proposes a PETM-CNN algorithm. PETM-CNN is designed based on self-similar estimation algorithm and Convolutional Neural Network. The PE (Patches Extractor) algorithm extracts patches that are possible to be defective patches to preprocess the fabric image. Then a TM-CNN (Triplet Metric CNN) method is designed to predict labels of the patches and the final label of the image. The TM-CNN can perform better than normal CNN.

Findings

This algorithm is superior to other algorithms on the data set of fabric images with minor defects. The proposed method achieves accurate classification of fabric images whether it has minor defects or not. The experimental results show that the approach is effective.

Originality/value

Traditional fabric defects detection is not effective as minor defects detection, so this paper develops a method of minor fabric images classification based on self-similar estimation and CNN. This paper offers the first investigation of minor fabric defects.

Details

International Journal of Clothing Science and Technology, vol. 33 no. 1
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 5 June 2017

Zhoufeng Liu, Lei Yan, Chunlei Li, Yan Dong and Guangshuai Gao

The purpose of this paper is to find an efficient fabric defect detection algorithm by means of exploring the sparsity characteristics of main local binary pattern (MLBP…

Abstract

Purpose

The purpose of this paper is to find an efficient fabric defect detection algorithm by means of exploring the sparsity characteristics of main local binary pattern (MLBP) extracted from the original fabric texture.

Design/methodology/approach

In the proposed algorithm, original LBP features are extracted from the fabric texture to be detected, and MLBP are selected by occurrence probability. Second, a dictionary is established with MLBP atoms which can sparsely represent all the LBP. Then, the value of the gray-scale difference between gray level of neighborhood pixels and the central pixel, and the mean of the difference which has the same MLBP feature are calculated. And then, the defect-contained image is reconstructed as normal texture image. Finally, the residual is calculated between reconstructed and original images, and a simple threshold segmentation method can divide the residual image, and the defective region is detected.

Findings

The experiment result shows that the fabric texture can be more efficiently reconstructed, and the proposed method achieves better defect detection performance. Moreover, it offers empirical insights about how to exploit the sparsity of one certain feature, e.g. LBP.

Research limitations/implications

Because of the selected research approach, the results may lack generalizability in chambray. Therefore, researchers are encouraged to test the proposed propositions further.

Originality/value

In this paper, a novel fabric defect detection method which extracts the sparsity of MLBP features is proposed.

Details

International Journal of Clothing Science and Technology, vol. 29 no. 3
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 6 March 2019

Xueqing Zhao, Xin Shi, Kaixuan Liu and Yongmei Deng

The quality of produced textile fibers plays a very important role in the textile industry, and detection and assessment schemes are the key problems. Therefore, the purpose of…

Abstract

Purpose

The quality of produced textile fibers plays a very important role in the textile industry, and detection and assessment schemes are the key problems. Therefore, the purpose of this paper is to propose a relatively simple and effective technique to detect and assess the quality of produced textile fibers.

Design/methodology/approach

In order to achieve automatic visual inspection of fabric defects, first, images of the textile fabric are pre-processed by using Block-Matching and 3-D (BM3D) filtering. And then, features of textile fibers image are respectively extracted, including color, texture and frequency spectrum features. The color features are extracted by using hue–saturation–intensity model, which is more consistent with the human vision perception model; texture features are extracted by using scale-invariant feature transform scheme, which is a quite good method to detect and describe the local image features, and the obtained features are robust to local geometric distortion; frequency spectrum features of textiles are less sensitive to noise and intensity variations than spatial features. Finally, for evaluating the quality of the fabric in real time, two quantitatively metric parameters, peak signal-to-noise ratio and structural similarity, are used to objectively assess the quality of textile fabric image.

Findings

Compared to the quality between production and pre-processing of textile fiber images, the BM3D filtering method is a very efficient technology to improve the quality of textile fiber images. Compared to the different features of textile fibers, like color, texture and frequency spectrum, the proposed detection and assessment method based on textile fabric image feature can easily detect and assess the quality of textiles. Moreover, the objective metrics can further improve the intelligence and performance of detection and assessment schemes, and it is very simple to detect and assess the quality of textiles in the textile industry.

Originality/value

An intelligent detection and assessment method based on textile fabric image feature is proposed, which can efficiently detect and assess the quality of textiles, thereby improving the efficiency of textile production lines.

Details

International Journal of Clothing Science and Technology, vol. 31 no. 3
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 19 January 2015

C.L. Yang, A. Mohammed, Y Mohamadou, T. I. Oh and M. Soleimani

The aim of this paper is to introduce and to evaluate the performance of a multiple frequency complex impedance reconstruction for fabric-based EIT pressure sensor. Pressure…

Abstract

Purpose

The aim of this paper is to introduce and to evaluate the performance of a multiple frequency complex impedance reconstruction for fabric-based EIT pressure sensor. Pressure mapping is an important and challenging area of modern sensing technology. It has many applications in areas such as artificial skins in Robotics and pressure monitoring on soft tissue in biomechanics. Fabric-based sensors are being developed in conjunction with electrical impedance tomography (EIT) for pressure mapping imaging. This is potentially a very cost-effective pressure mapping imaging solution in particular for imaging large areas. Fabric-based EIT pressure sensors aim to provide a pressure mapping image using current carrying and voltage sensing electrodes attached on the boundary of the fabric patch.

Design/methodology/approach

Recently, promising results are being achieved in conductivity imaging for these sensors. However, the fabric structure presents capacitive behaviour that could also be exploited for pressure mapping imaging. Complex impedance reconstructions with multiple frequencies are implemented to observe both conductivity and permittivity changes due to the pressure applied to the fabric sensor.

Findings

Experimental studies on detecting changes of complex impedance on fabric-based sensor are performed. First, electrical impedance spectroscopy on a fabric-based sensor is performed. Secondly, the complex impedance tomography is carried out on fabric and compared with traditional EIT tank phantoms. Quantitative image quality measures are used to evaluate the performance of a fabric-based sensor at various frequencies and against the tank phantom.

Originality/value

The paper demonstrates for the first time the useful information on pressure mapping imaging from the permittivity component of fabric EIT. Multiple frequency EIT reconstruction reveals spectral behaviour of the fabric-based EIT, which opens up new opportunities in exploration of these sensors.

Details

Sensor Review, vol. 35 no. 1
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 21 June 2021

Zhoufeng Liu, Shanliang Liu, Chunlei Li and Bicao Li

This paper aims to propose a new method to solve the two problems in fabric defect detection. Current state-of-the-art industrial products defect detectors are deep…

Abstract

Purpose

This paper aims to propose a new method to solve the two problems in fabric defect detection. Current state-of-the-art industrial products defect detectors are deep learning-based, which incurs some additional problems: (1) The model is difficult to train due to too few fabric datasets for the difficulty of collecting pictures; (2) The detection accuracy of existing methods is insufficient to implement in the industrial field. This study intends to propose a new method which can be applied to fabric defect detection in the industrial field.

Design/methodology/approach

To cope with exist fabric defect detection problems, the article proposes a novel fabric defect detection method based on multi-source feature fusion. In the training process, both layer features and source model information are fused to enhance robustness and accuracy. Additionally, a novel training model called multi-source feature fusion (MSFF) is proposed to tackle the limited samples and demand to obtain fleet and precise quantification automatically.

Findings

The paper provides a novel fabric defect detection method, experimental results demonstrate that the proposed method achieves an AP of 93.9 and 98.8% when applied to the TILDA(a public dataset) and ZYFD datasets (a real-shot dataset), respectively, and outperforms 5.9% than fine-tuned SSD (single shot multi-box detector).

Research limitations/implications

Our proposed algorithm can provide a promising tool for fabric defect detection.

Practical implications

The paper includes implications for the development of a powerful brand image, the development of “brand ambassadors” and for managing the balance between stability and change.

Social implications

This work provides technical support for real-time detection on industrial sites, advances the process of intelligent manual detection of fabric defects and provides a technical reference for object detection on other industrial

Originality/value

Therefore, our proposed algorithm can provide a promising tool for fabric defect detection.

Details

International Journal of Clothing Science and Technology, vol. 34 no. 2
Type: Research Article
ISSN: 0955-6222

Keywords

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