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This paper is a summary of the work done at Rock Island Arsenal on additives for greases. It covers antioxidants, antiwear and extreme pressure agents and rust preventive additives. No attempt is made to list the results of all additives tested. Instead the additives are divided into groups of related compounds and the results of typical, ones given. A general evaluation of each group as a whole is given, Classes of compounds which proved good as antioxidants were metal dithiocarbamates, amino‐phenyl ethers, phenylene‐diamines, methane derivatives and certain hindered phenols and di‐substituted amines. The temperature barrier was the major obstacle for the anti‐oxidants and only 9 of the 100 or so which were effective at 21()°F, were equally effective at 250°F. Sulfur, chlorine, and lead‐containing additives were the best for extreme pressure improvement. Those containing only phosphorous were belter for antiwear. Improvements in both properties could be obtained by mixing the additives. Improvement in either property seemed to depend, more upon the type of compound than upon the responsible element. For example, all sulfur containing compounds were not equal in extreme pressure properties. Some of the antiwear and extreme pressure additives were tested for their ability to reduce fretting corrosion. Results indicate that sulfur containing compounds reduce fretting while, compounds containing only phosphorous increased it. Results are given which indicate that molybdenum disulfide added to greases is detrimental to wear at lower loadings. It does improve the extreme pressure abilities of the grease. Us presence in a grease increases the rusting tendencies of greases unless an antirust agent is also present.

The purpose of this paper is to evaluate the extreme pressure properties of CuO and TiO₂ nanoparticle additives with the incorporation of a surfactant within a synthetic fluid for metal-forming applications.

The paper studies the effect of CuO and TiO₂ nanoparticle additives at various concentrations (0.01, 0.05 and 0.10 wt. per cent) in a synthetic lubricant fluid under extreme pressure conditions. Oleic acid surfactant is added to the nanolubricant to improve dispersion and stability of nanoparticles. Extreme pressure tribological tests are performed on a four-ball T-02 tribotester according to the ITEePib Polish method for testing lubricants under conditions of scuffing.

The results show that the addition CuO and TiO₂ nanoparticles under the presence of OA resulted in an increase of the load-carrying capacity (poz) of the lubricant up to 137 and 60 per cent, respectively. The seizure load was also increased by 50 and 15 per cent, respectively.

The results show that CuO and TiO₂ nanoparticles can be successfully used as additives improving extreme pressure properties of lubricants.

This demonstrates the potential of nanoparticle additives using surfactants for improving the extreme pressure properties of lubricants. These nanolubricants can be used for metal-forming applications like deep-drawing, achieving an increased tool life.

Compared with traditional industrial processing technologies of sulfurized isobutylene, the one-step synthesis method involving high pressure is more environment-friendly and leads to better product performance. However, products from various sources perform differently because of the difference in the contents of their components. Therefore, the purpose of this study was to investigate the relationships between sulfide components of high-pressure sulfurized isobutylene and load carrying capacities.

A typical high-pressure sulfurized isobutylene was chosen, and the structure and contents of its sulfide components were characterized using gas chromatography-mass spectrometry and gas chromatography (GC). Extreme-pressure properties of the sample at different concentrations were evaluated using a four-ball tribometer.

A multiple regression equation model was established, and tert-butyl trisulfide made the greatest contribution to the extreme-pressure properties according to the equation coefficient, while tert-butyl tetrasulfide had no effect. The results can be attributed to the fact that the structure of a sulfurized additive having an impact is application-specific.

A precise and fast way to predict weld load values of high-pressure sulfurized isobutylene by using GC and the established equation model were successfully developed. Moreover, the empirical equation shows the relationships between sulfide component concentrations and load carrying capacities.

The paper aims to investigate the effect of zinc dialkyldithiophosphate (ZDDP) on wear and extreme pressure (EP) capabilities of hazelnut oil.

A four-ball tribometer is used to study the effect of ZDDP on the antiwear (AW) and EP performance of hazelnut oil as a lubricant. The AW/EP tests are carried out following ASTM D4172 and ASTM D2783 standards. The wear mechanism of steel balls is studied by scanning electron microscope (SEM). The ZDDP is added in 1Wt.%, 2Wt.% and 3Wt.% concentration, and its presence on surfaces is indicated by Energy Dispersive X-Ray Analysis (EDX).

The maximum improvement in the wear properties for hazelnut oil is equal to 43.7% and 45.7% at 1Wt.% and 3Wt. % ZDDP, respectively. Also, the load wear index of hazelnut oil increases from 29 to 73.1 at 3Wt.% ZDDP. The improvement in AW and EP properties is attributed to the protective layer formation by ZDDP.

The paper is a novel study investigating the effect of ZDDP additive in hazelnut oil. The results could prove beneficial in making the hazelnut oil a viable replacement of mineral oils.

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-06-2020-0217/

In order to develop novel high EP S‐containing additives and to meet the need of formulating GL‐5 gear oil or other high EP lubricating oils, aims to investigate the tribological behaviors and mechanism of a di(iso‐butyl)polysulfide (DIBPS), which was synthesized from some cheap materials at low temperature and under normal atmospheric pressure, as an additive in some mineral base oils compared with the traditional sulfurized olefin (SO) additive.

The DIBPS additive was designed and synthesized, of which the main composition is the di(iso‐butyl)trisulfide. Its load‐carrying capacity, anti‐wear and friction reduction properties as additive in some mineral base oils, compared with the traditional SO additive, were investigated using a four‐ball machine and a Timken tester according to relative testing standards. The tribological mechanism was discussed according to the SEM and XPS analytical data.

The results indicate that the four‐ball P_D value and the Timken OK value of the prepared DIBPS in VHVIS500 is clearly better than that of the traditional SO; the anti‐wear property of DIBPS is equivalent to the traditional SO and the friction reduction effect of DIBPS is better than that of the traditional SO. The SEM and XPS data show that the DIBPS additive experiences different tribochemical reaction during tribological process compared with the traditional SO. The S active element of DIBPS reacted with surface metal mainly to form FeSO₄ and/or Fe₂(SO₄)₃ inorganic film, but the S active element of the traditional SO reacted with the surface metal mainly to form FeS inorganic film. This may be the chief reason why the prepared DIBPS possesses better EP properties than the SO.

The results show that the polysulfide additive (DIBPS) possesses better extreme pressure property than the traditional SO. However, more experimental study such as the synergic effect with other additives must be performed, from which it will be clearly shown whether the novel polysulfide can be applied in industrial oils.

These results may be useful for the researchers to formulate some high EP industrial oils.

This paper proves that the designed polysulfide additive, of which the main composition is the trisulfide, possesses better extreme pressure property than the traditional SO, and its tribological mechanicsm is also different with that of SO. It is noticed that the preparative method of this novel polysulfide additive has some superiorities, such as: low‐experimental temperature, low‐experimental pressure and cheap materials.

This paper aims to investigate the preparation of AlN and Al₂O₃, as well as the effect of nano-AlN and nano-Al₂O₃, on friction and wear properties of copper-steel clad plate immersed in the lubricants.

Nano-AlN or nano-Al₂O₃ (0.1, 0.2, 0.3, 0.4 and 0.5 Wt.%) functional fluids were prepared. Their tribological properties were tested by an MRS-10A four-ball friction tester and a ball-on-plate configuration, and scanning electron microscope observed the worn surface of the plate.

An increase in nano-AlN and Al₂O₃ content enhances the extreme pressure and anti-wear performance of the lubricant. The best performance is achieved at 0.5 Wt.% of nano-AlN and 0.3 Wt.% of nano-Al₂O₃ with PB of 834 N and 883 N, a coefficient of friction (COF) of approximately 0.07 and 0.06, respectively. Furthermore, the inclusion of nano-AlN and nano-Al₂O₃ particles in the lubricant enhances its extreme pressure performance and reduces wear, leading to decreased wear spot depth. The lubricating effect of the nano-Al₂O₃ lubricant on the surface of the copper-steel composite plate is slightly superior to that of the nano-AlN lubricant, with a COF reaching 0.07. Both lubricants effectively fill and lubricate the holes on the surface of the copper-steel composite plate.

AlN and Al₂O₃ as water-based lubricants have excellent lubrication performance and can reduce the COF. It can provide some reference for the practical application of nano-water-based lubricants.

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-08-2023-0255/

This paper aims to determine a suitable anti-wear and friction-reducing compounding additive for lithium greases (LG) by investigating the effects of three single additives potassium borate (PB), zinc dialkyl dithiophosphate and molybdenum dialkyl dithiophosphate (MoDDP) and two compound additives on the friction, wear and extreme pressure properties of LG.

The effects of the above five additives on the friction, wear and extreme pressure properties of LG were investigated using an SRV-5 friction tester. An X-ray photoelectron spectrometer was used to analyze the various elements presented on the wear surface as well as the types of compounds.

The compound additive suitable for grease consists of PB and MoDDP, which have excellent friction reduction, anti-wear and extreme pressure properties. And a boundary protection film consisting of oxide and MoS₂ is formed on the friction surface, thus improving the friction reduction and anti-wear performance of the grease.

This study can improve the anti-wear and friction-reduction performance of greases, which is of great importance in the field of industrial lubrication. The results of this paper are expected to be useful to researchers and academics of grease.

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-11-2022-0350/

The purpose of this paper is to formulate heavy-duty lithium complex grease using low molecular weight poly tetra fluoro ethylene (PTFE) micro-particles as extreme pressure (EP) additive manufactured by E-beam scissoring and ultra-high speed grinding process of pre-sintered PTFE scrap.

Lithium complex grease is formulated with PTFE micro-particles, and optimum treat rate was studied by standard bench tests by ASTM D 2266 and IP-239 for tribological properties and compared with commercially available Molybdenum Di sulphide (Moly)-based lithium complex grease. The performance of the grease was further evaluated by a cyclic load test at varying speeds and loads to simulate the operational field conditions.

The lithium complex PTFE grease was manufactured using PTFE micro-particles as EP additive. The PTFE micro-particles dispersed in the lithium complex grease significantly improve the anti-wear performance and load bearing properties. Further, when the product was tested under a cyclic load conditions on standard tribological bench test against commercially available Moly lithium complex grease, shows stable anti-wear properties and reduced coefficient of friction.

The low molecular weight PTFE micro-particles, manufactured in the in-house electron beam (E-beam) and ultra-high speed micronizer facility from a pre-sintered PTFE scrap has been used as EP additive for grease applications for the first time. The results on the cyclic load tests indicate significant performance improvement in retaining the anti-wear and friction properties. Thus, value addition is done in formulating superior performance grease and evaluating under cyclic load conditions similar to field operating conditions and also in creating value added additives by converting the pre-sintered PTFE scarp which is environmental hazard due to poor biodegradability, creating a cyclic economy and a sustainable concept.

Bismuth is relatively little known in general; however, it has been known since the fifteenth century in Germany and was called by Paracelsus “Bismutum”. With very similar properties to lead, it could be called the “twin brother of lead”, but bismuth is considered non‐toxic and used in cosmetics and pharmaceuticals. It is really a unique metal, considered as a metal within the periodic table of elements, but has more similarity to semimetals than to metals. Bismuth replaces the formerly and widely used lead in EP‐greases and EP‐lubricants giving better properties to them, even using down to half of the metal concentration. Bismuth has very high synergism to sulphur, the oldest known element. So, the combination of the oldest known element sulphur with the newest “green and ecologically clean” metal Bismuth – is actually the modern and metallic extreme pressure technology – that follows the formerly used, during many decades, sulphur‐lead‐technology – but being non‐toxic.

The screening of lube oil performance prior to field trials is the most significant for the formulation of novel lubricants. This paper aims to investigate the efficacy of trimethylolpropane trioleate oil (TMPTO) based lubricants with different additives.

In this endeavor, initially five lubricating blends along-with TMPTO based oil with variable additives were evaluated for their tribological performances using ASTM standards. Out of these, the top three best-performing oils were further investigated for possible physical or chemical synergies among lube oils, additives and ball surface using SEM. The molecule structures of TMPTO based lube oils were confirmed using Fourier transform infrared spectroscopy (FTIR).

The wear preventive and extreme pressure characteristics of different TMPTO based samples were evaluated and compared for compatibility and synergy of additives. Morphological analysis of SEM images was used to understand the wear behavior of the worn surfaces.

Further investigation of TMPTO oil on its oxidation stability at high temperature and pressure to make it technologically competitive and commercially viable metal-working lubricant is suggested.

This paper highlights the tribo-effects of TMPTO to be rendered as a suitable lubricant for metal-cutting operations. The surface morphology of the worn-out surface significantly demonstrates the effect of loading conditions.