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Article
Publication date: 11 May 2018

L.M. Quej-Ake, A. Contreras and Jorge Aburto

The purpose of this research is to study different extra-heavy crude oil-in-water emulsions that can be found in practice for corrosion process of X52 steel adding 60 mg.L-1 of…

Abstract

Purpose

The purpose of this research is to study different extra-heavy crude oil-in-water emulsions that can be found in practice for corrosion process of X52 steel adding 60 mg.L-1 of non-ionic surfactant and a corrosion inhibitor (CI). Electrochemical impedance spectroscopy and Tafel plots are carried out. Thus, Bode-modulus and Bode-phase angle plots are discussed. Adsorption isotherms obtained from corrosion rate (CR) values are taken into account.

Design/methodology/approach

Two-electrode arrangement is used to characterize the pseudo-capacitance values for X52 steel exposed to water and crude oil phases, mainly. Electrochemical evaluations for X52 steel exposed to extra-heavy crude oil-in-water emulsions are recorded in a conventional three-electrode cell to study the corrosion process as was documented in detail by Quej-Ake et al. (2015). Therefore, all electrodes are placed as close as possible to eliminate the iR-drop.

Findings

Pseudo-capacitance analysis shows that X52 steel immersed in oilfield produced water was more susceptible to corrosion than that immersed in ocean water solution and extra-heavy crude oil phase. After being analyzed, the X52 steel surface coverage and adsorption process for surfactant and CI could be concluded that surfactant could protect the metal surface. In a coalescence extra-heavy crude oil-in-water emulsion, the water medium generated a new solution that was more corrosive than the original water phase. Wash crude oil process was provoked in emulsion systems to sweep up the salts, mainly. Thus, corrosive species that can be recovered inside extra-heavy crude oil may appear, and in turn a new more corrosive solution could be obtained. Taking into account the straight line obtained in Bode-modulus plot for X52 exposed to extra-heavy crude oil, it is possible to point out that the negative value of the slope or R2 can be related to a coefficient (Jorcin et al., 2006). It is important to mention that electrochemical responses for X52 steel exposed to extra-heavy crude oil-in-water under coalescence emulsions revealed that corrosion and diffusion processes exist. Therefore, a possible good inhibitor is surfactant in emulsion systems.

Originality/value

CR and anodic and cathodic slopes suggest that the surfactant acted as mixed CI. Of these, susceptible anodic (MnS and perlite or cementite) and cathodic (ferrite) sites on steel surface could be affected, due to which physicochemical adsorption could happen by using electrochemical parameters analysis. Thus, no stable emulsions should be taken into account for extra-heavy crude oil transportation, because corrosion problems in atmospheric distillation process of the crude oil due to stable emulsion cannot be easily separated. In this manner, coalescent emulsions are more adequate for transporting extra-heavy crude oil because low energy to separate the water media is required.

Details

Anti-Corrosion Methods and Materials, vol. 65 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 29 November 2018

Luis Manuel Quej-Ake, Antonio Contreras, Hongbo Liu, Jorge L. Alamilla and Eliceo Sosa

The purpose of this paper is to study the corrosion rate for X52, X60, X65, X70 and X80 steel immersed in Mexican oilfield produced water. For the electrochemical characterization…

Abstract

Purpose

The purpose of this paper is to study the corrosion rate for X52, X60, X65, X70 and X80 steel immersed in Mexican oilfield produced water. For the electrochemical characterization of the five steels rotating disk electrodes, 20°C, 30°C and 45°C of experimental temperature and 0, 500, 1,000 and 2,000 rpm of rotation speed were taken into account. The temperature dependence was analyzed using Arrhenius law. Thus, Rct values obtained from EIS data in comparison with the corrosion rate obtained from polarization curves data were taken into account. Hydrodynamic effects were analyzed by Rct and corrosion rate data.

Design/methodology/approach

Electrochemical impedance spectroscopy and potentiodynamic polarization techniques were used to assess the electrochemical behavior for five pipe steels steel immersed in a natural solution.

Findings

The resistance and corrosion rate taken from electrochemical tests decreased as temperature and hydrodynamic condition also decreased. In addition, the Arrhenius parameter revealed that the natural solution increased the corrosion rate as the activation energy decreased. Typical branches related to reduction-oxidation reaction (dissolution-activation process or corrosion products dissolution) on steel surface were discussed. Optical images analysis shows that corrosion products for X65 steel exposed to oilfield produced water can be attributed to more susceptibility to corrosion damage for this steel grade (Quej-Ake et al., 2018), which is increased with the temperature and rotation speed of the working electrode.

Originality/value

Corrosion process of the five steels exposed to oilfield produced water could be perceptive when Arrhenius analysis is taken into account. This is because oilfield produced water is the most aggressive condition (brine reservoir and sour water) for internal pipelines walls and storage tanks (brine tanks). Thus, stagnant condition was considered as a more extreme corrosive condition because produced water is stored in atmospheric stationary tanks as well as it is transported under laminar condition in zones where oilfield produced water is maintaining in the bottom of the pipe during the production, transporting and storing of the crude oil. In addition, a brief operational process for Reynolds number and the flowrate of the stock tank barrel per day (Q in STBD) using field and Reynolds number data is discussed.

Details

Anti-Corrosion Methods and Materials, vol. 66 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Content available
Article
Publication date: 1 March 2001

197

Abstract

Details

Disaster Prevention and Management: An International Journal, vol. 10 no. 1
Type: Research Article
ISSN: 0965-3562

Article
Publication date: 28 January 2022

Luis Manuel Quej-Ake, Sergio García Jiménez, Hongbo Liu, J.L. Alamilla and Carlos Angeles-Chavez

The purpose of this paper is to study the corrosion process by examining the deterioration of X80 steel exposed to a real petroleum sample containing condensed hydrocarbon plus…

Abstract

Purpose

The purpose of this paper is to study the corrosion process by examining the deterioration of X80 steel exposed to a real petroleum sample containing condensed hydrocarbon plus oilfield-produced water, which were subjected to stimulated emulsions in flowing media at 50°C.

Design/methodology/approach

The impedance and polarization spectra were used to assess the aggressiveness of the petroleum sample and tried to find a washing process using condensed hydrocarbon with deionized water. Mössbauer technique was used to identify the phases in precipitated ions obtained during an oven-drying procedure of the oilfield produced water.

Findings

The emulsion, chloride, sulphur compounds, heavy metals and the use of a double hydrodynamic system were the most important factors affecting the corrosion of X80 steel. The corrosion rate of this steel increased when oilfield-produced water was stimulated by a double hydrodynamic system (4.56 mm/year). It was determined to be 7.66 mm/year and 4.01 mm/year when steel was exposed to a stimulated emulsion using the petroleum sample and condensed hydrocarbon with deionized water at 24 h, respectively, suggesting that a significant process of hydrocarbon washing could occur and a more corrosive solution was highlighted. Mössbauer results showed that the ions precipitates included the following phases at Wt.%: magnetite (20.0), greigeite (22.8), siderite (3.2), pyrite (2.9), marcasite (26.7) and mackinawite (24.4).

Originality/value

A stimulated hydrocarbon/water emulsions with a more homogeneous solution containing high concentrations of saline compounds and heavy metals were used to simulate the susceptibility to corrosion on the internal pipeline steels exposed to any type of immiscible liquids such as condensed hydrocarbon, or crude oil, containing water. A practical application of the presented research could provide a novel framework for understanding the internal corrosion in pipelines from the simulation of washed hydrocarbons after the stimulated emulsions that can be found in the field. Because more susceptibility to corrosion for pipeline steels would be expected at the end of the transportation of the fluid. It is possible to investigate the possible corrosion mechanisms by using a dried oilfield-produced water sample interacting with the pipeline steels.

Details

Anti-Corrosion Methods and Materials, vol. 69 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Case study
Publication date: 1 December 2009

Bryan T. Stinchfield

In 2007, BP sought and received regulatory approval to expand operations at its Whiting Refinery in northwest Indiana. Had the project gone forward as planned, the refinery would…

Abstract

In 2007, BP sought and received regulatory approval to expand operations at its Whiting Refinery in northwest Indiana. Had the project gone forward as planned, the refinery would have discharged significantly higher levels of pollutants into Lake Michigan, but would have also contributed to economic development in the region. The result of BP seeking and being granted regulatory approval triggered a firestorm of controversy from multiple segments of society. This case study draws from secondary sources to examine the positions of a variety of stakeholders who influenced BP's decision as to whether or not it should expand its Whiting Refinery. Relevant stakeholders included for analysis are citizen and environmental organizations, political groups, trade associations, BP's employees, and stockholders. The intended target audience for this case is upper-level undergraduate business students studying issues related to business and society, such as corporate social responsibility and sustainable development.

Details

The CASE Journal, vol. 6 no. 1
Type: Case Study
ISSN: 1544-9106

Article
Publication date: 10 July 2017

Yanbao Guo, Shuhai Liu, Guibin Tan, Liu Yang and Deguo Wang

The wax deposition in oil wells and pipelines is very viciously negative to the petroleum extraction and crude oil transportation, and it even causes severe blockage accident…

196

Abstract

Purpose

The wax deposition in oil wells and pipelines is very viciously negative to the petroleum extraction and crude oil transportation, and it even causes severe blockage accident. This study aims to describe cleaning experiments performed on wax deposition of different deposition layer and experimental conditions to investigate the removal and tribological properties and chip formation.

Design/methodology/approach

An optical arrangement was used to visually record the cleaning process, whereas the friction forces were measured by a custom-built tribometer. Various measurements were performed with tool rake angles of 45° and −30° and cleaning depths from 1 to 5 mm.

Findings

Results from experiments and modeling suggest that the transition of chip was dependent on rake angle, wax performance and cleaning depth. While the cleaning depth increased, the friction and cleaning resistant force also increased. With the increase of cleaning depth, the wax layer cleaning quantity increased and the chip strengthened; hence, the curvature radius of chip was enhanced to form platy chip. The chip of wax–oil mixture was discontinuous units, and it was easy to adhere on the rake face with the increasing depth of cut. With an increase in cleaning depth, the friction and cleaning-resistant force also increased.

Originality/value

It is concluded that for effectively cleaning and stabilizing of pipeline cleaning machine, different cleaning parameters should be applied to accommodate wax layer or wax–oil mixture.

Details

Industrial Lubrication and Tribology, vol. 69 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 11 September 2017

Leonid Gokhberg, Alexander Sokolov and Alexander Chulok

The purpose of this paper is to present the results of the recent Russian Science and Technology Foresight – a full-fledged study targeted at the identification of the most…

Abstract

Purpose

The purpose of this paper is to present the results of the recent Russian Science and Technology Foresight – a full-fledged study targeted at the identification of the most promising areas of science and technology (S&T) development in Russia towards 2030 to ensure the realisation of the nation’s competitive advantages. It was organised as a complex project involving dozens of organizations performing particular tasks under the overall coordination by the National Research University Higher School of Economics (HSE) and more than 2,000 experts in various S&T fields.

Design/methodology/approach

Its methodology embraced a set of qualitative and quantitative methods and combined technology push and market pool approaches. For seven S&T areas (information and communication technologies, biotechnologies, medicine and health, new materials and nanotechnologies, rational use of nature, transportation and space systems, energy efficiency and energy saving), the following types of results have been obtained: global trends, national challenges and windows of opportunities; new markets and niches; innovation products and services; prospective technologies and R&D fields (50 thematic groups, over 1,000 items for all areas); assessment of the country’s positions vis-à-vis global leaders; recommendations for S&T and innovation policies.

Findings

The paper covers prospective drivers of economic growth and relevant implications for anticipatory evidence-based policy; discussions of national challenges and building a common vision of the future among key stakeholders; the role of Foresight in particular as a communication platform that helps integrating stakeholder interests; strengthening existing and developing new capacities to increase national competitiveness; and to move up along existing and emerging global value chains.

Originality/value

The Russian S&T Foresight, being deeply integrated in the national policy, can be considered as an exemplar tool for “wiring up” the national innovation system (NIS) of an emerging economy with its specific features and problems facing large-scale challenges.

Details

foresight, vol. 19 no. 5
Type: Research Article
ISSN: 1463-6689

Keywords

Expert briefing
Publication date: 15 February 2017

Venezuela's beleaguered oil sector.

Details

DOI: 10.1108/OXAN-DB217979

ISSN: 2633-304X

Keywords

Geographic
Topical

Abstract

Details

Sustainability Assessment
Type: Book
ISBN: 978-1-78743-481-3

Expert briefing
Publication date: 19 January 2022

Higher oil prices, enhanced sanctions evasion and imported Iranian 'diluents' (liquids used to dilute heavy crude) allowed for a resurgence of Venezuelan oil exports and…

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