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This study aims to address the challenge of training a detection model for the robot to detect the abnormal samples in the industrial environment, while abnormal patterns are very rare under this condition.

The authors propose a new model with double encoder–decoder (DED) generative adversarial networks to detect anomalies when the model is trained without any abnormal patterns. The DED approach is used to map high-dimensional input images to a low-dimensional space, through which the latent variables are obtained. Minimizing the change in the latent variables during the training process helps the model learn the data distribution. Anomaly detection is achieved by calculating the distance between two low-dimensional vectors obtained from two encoders.

The proposed method has better accuracy and F1 score when compared with traditional anomaly detection models.

A new architecture with a DED pipeline is designed to capture the distribution of images in the training process so that anomalous samples are accurately identified. A new weight function is introduced to control the proportion of losses in the encoding reconstruction and adversarial phases to achieve better results. An anomaly detection model is proposed to achieve superior performance against prior state-of-the-art approaches.

This paper aims to illustrate the integration of multiple heterogeneous sensors into a fused filament fabrication (FFF) system and the implementation of multi-sensor data fusion technologies to support the development of a “smart” machine capable of monitoring the manufacturing process and part quality as it is being built.

Starting from off-the-shelf FFF components, the paper discusses the issues related to how the machine architecture and the FFF process itself must be redesigned to accommodate heterogeneous sensors and how data from such sensors can be integrated. The usefulness of the approach is discussed through illustration of detectable, example defects.

Through aggregation of heterogeneous in-process data, a smart FFF system developed upon the architectural choices discussed in this work has the potential to recognise a number of process-related issues leading to defective parts.

Although the implementation is specific to a type of FFF hardware and type of processed material, the conclusions are of general validity for material extrusion processes of polymers.

Effective in-process sensing enables timely detection of process or part quality issues, thus allowing for early process termination or application of corrective actions, leading to significant savings for high value-added parts.

While most current literature on FFF process monitoring has focused on monitoring selected process variables, in this work a wider perspective is gained by aggregation of heterogeneous sensors, with particular focus on achieving co-localisation in space and time of the sensor data acquired within the same fabrication process. This allows for the detection of issues that no sensor alone could reliably detect.

Excessive tool wear is responsible for damage or breakage of the tool, workpiece, or machining center. Thus, it is crucial to examine tool conditions during the machining process to improve its useful functional life and the surface quality of the final product. AI-based tool wear prediction techniques have proven to be effective in estimating the Remaining Useful Life (RUL) of the cutting tool. However, the model prediction needs improvement in terms of accuracy.

This paper represents a methodology of fusing a feature selection technique along with state-of-the-art deep learning models. The authors have used NASA milling data sets along with vibration signals for tool wear prediction and performance analysis in 15 different fault scenarios. Multiple steps are used for the feature selection and ranking. Different Long Short-Term Memory (LSTM) approaches are used to improve the overall prediction accuracy of the model for tool wear prediction. LSTM models' performance is evaluated using R-square, Mean Absolute Error (MAE), Root Mean Square Error (RMSE) and Mean Absolute Percentage Error (MAPE) parameters.

The R-square accuracy of the hybrid model is consistently high and has low MAE, MAPE and RMSE values. The average R-square score values for LSTM, Bidirection, Encoder–Decoder and Hybrid LSTM are 80.43, 84.74, 94.20 and 97.85%, respectively, and corresponding average MAPE values are 23.46, 22.200, 9.5739 and 6.2124%. The hybrid model shows high accuracy as compared to the remaining LSTM models.

The low variance, Spearman Correlation Coefficient and Random Forest Regression methods are used to select the most significant feature vectors for training the miscellaneous LSTM model versions and highlight the best approach. The selected features pass to different LSTM models like Bidirectional, Encoder–Decoder and Hybrid LSTM for tool wear prediction. The Hybrid LSTM approach shows a significant improvement in tool wear prediction.

Limitations encountered with the models developed in the previous studies had occurrences of global minima; due to which this study developed a new intelligent ubiquitous computational model that learns with gradient descent learning rule and operates with auto-encoders and decoders to attain better energy optimization. Ubiquitous machine learning computational model process performs training in a better way than regular supervised learning or unsupervised learning computational models with deep learning techniques, resulting in better learning and optimization for the considered problem domain of cloud-based internet-of-things (IOTs). This study aims to improve the network quality and improve the data accuracy rate during the network transmission process using the developed ubiquitous deep learning computational model.

In this research study, a novel intelligent ubiquitous machine learning computational model is designed and modelled to maintain the optimal energy level of cloud IOTs in sensor network domains. A new intelligent ubiquitous computational model that learns with gradient descent learning rule and operates with auto-encoders and decoders to attain better energy optimization is developed. A new unified deterministic sine-cosine algorithm has been developed in this study for parameter optimization of weight factors in the ubiquitous machine learning model.

The newly developed ubiquitous model is used for finding network energy and performing its optimization in the considered sensor network model. At the time of progressive simulation, residual energy, network overhead, end-to-end delay, network lifetime and a number of live nodes are evaluated. It is elucidated from the results attained, that the ubiquitous deep learning model resulted in better metrics based on its appropriate cluster selection and minimized route selection mechanism.

In this research study, a novel ubiquitous computing model derived from a new optimization algorithm called a unified deterministic sine-cosine algorithm and deep learning technique was derived and applied for maintaining the optimal energy level of cloud IOTs in sensor networks. The deterministic levy flight concept is applied for developing the new optimization technique and this tends to determine the parametric weight values for the deep learning model. The ubiquitous deep learning model is designed with auto-encoders and decoders and their corresponding layers weights are determined for optimal values with the optimization algorithm. The modelled ubiquitous deep learning approach was applied in this study to determine the network energy consumption rate and thereby optimize the energy level by increasing the lifetime of the sensor network model considered. For all the considered network metrics, the ubiquitous computing model has proved to be effective and versatile than previous approaches from early research studies.

The developed ubiquitous computing model with deep learning techniques can be applied for any type of cloud-assisted IOTs in respect of wireless sensor networks, ad hoc networks, radio access technology networks, heterogeneous networks, etc. Practically, the developed model facilitates computing the optimal energy level of the cloud IOTs for any considered network models and this helps in maintaining a better network lifetime and reducing the end-to-end delay of the networks.

The social implication of the proposed research study is that it helps in reducing energy consumption and increases the network lifetime of the cloud IOT based sensor network models. This approach helps the people in large to have a better transmission rate with minimized energy consumption and also reduces the delay in transmission.

In this research study, the network optimization of cloud-assisted IOTs of sensor network models is modelled and analysed using machine learning models as a kind of ubiquitous computing system. Ubiquitous computing models with machine learning techniques develop intelligent systems and enhances the users to make better and faster decisions. In the communication domain, the use of predictive and optimization models created with machine learning accelerates new ways to determine solutions to problems. Considering the importance of learning techniques, the ubiquitous computing model is designed based on a deep learning strategy and the learning mechanism adapts itself to attain a better network optimization model.

Angular errors in the robot axes can make a significant contribution to robot positioning accuracy. This paper seeks to propose a new measuring method for measuring angular errors.

New techniques were devised for the detailed investigation of joint angular errors using a reference encoder together with a precision electronic level and autocollimator. This equipment enabled vertical and horizontally orientated joint axes to be measured with the robot located on‐site. Circle contouring measurements were also undertaken to assess the significance of multi‐axis movements on the accuracy of the end effector.

The technique, devised using a simulation program for the robot geometry with results from a circular test, enables robot errors to be characterised in terms of datum location error, backlash, gear transmission error, axes misalignments and joint encoder offset.

The paper describes the experimental and theoretical accuracy characteristics of an articulated industrial robot. Close correlation was obtained between the experimental and theoretical results. This paper offers the practical robot calibration method for industrial application.