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Article
Publication date: 17 September 2018

Inkjet printing for the fabrication of flexible/stretchable wearable electronic devices and sensors

Alaaldeen Al-Halhouli, Hala Qitouqa, Abdallah Alashqar and Jumana Abu-Khalaf

This review paper aims to introduce the inkjet printing as a tool for fabrication of flexible/wearable sensors. It summarizes inkjet printing techniques including various…

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Abstract

Purpose

This review paper aims to introduce the inkjet printing as a tool for fabrication of flexible/wearable sensors. It summarizes inkjet printing techniques including various modes of operation, commonly used substrates and inks, commercially available inkjet printers and variables affecting the printing process. More focus is on the drop-on-demand printing mode, a strongly considered printing technique for patterning conductive lines on flexible and stretchable substrates. As inkjet-printed patterns are influenced by various variables related to its conductivity, resistivity, durability and dimensions of printed patterns, the main printing parameters (e.g. printing multilayers, inks sintering, surface treatment, cartridge specifications and printing process parameters) are reported. The embedded approaches of adding electronic components (e.g. surface-mounted and optoelectronic devices) to the stretchable circuit are also included.

Design/methodology/approach

In this paper, inkjet printing techniques for fabrication of flexible/stretchable circuits will be reviewed. Specifically, the various modes of operation, commonly used substrates and inks and variables affecting the printing process will be presented. Next, examples of inkjet-printed electronic devices will be demonstrated. These devices will be compared to their rigid counterpart in terms of ease of implementation and electrical behavior for wearable sensor applications. Finally, a summary of key findings and future research opportunities will be presented.

Findings

In conclusion, it is evident that the technology of inkjet printing is becoming a competitor to traditional lithography fabrication techniques, as it has the advantage of being low cost and less complex. In particular, this technique has demonstrated great capabilities in the area of flexible/stretchable electronics and sensors. Various inkjet printing methods have been presented with emphasis on their principle of operation and their commercial availability. In addition, the components of a general inkjet printing process have been discussed in details. Several factors affect the resulting printed patterns in terms of conductivity, resistivity, durability and geometry.

Originality/value

The paper focuses on flexible/stretchable optoelectronic devices which could be implemented in stretchable circuits. Furthermore, the importance and challenges related to printing highly conductive and highly stretchable lines, as well as reliable electronic devices, and interfacing them with external circuitry for power transmission, data acquisition and signal conditioning have been highlighted and discussed. Although several fabrication techniques have been recently developed to allow patterning conductive lines on a rubber substrate, the fabrication of fully stretchable wearable sensors remains limited which needs future research in this area for the advancement of wearable sensors.

Details

Sensor Review, vol. 38 no. 4
Type: Research Article
DOI: https://doi.org/10.1108/SR-07-2017-0126
ISSN: 0260-2288

Keywords

  • Sensors
  • Wearable
  • Electronic devices
  • Inkjet printing
  • Conducting
  • Stretchable

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Article
Publication date: 26 January 2010

Design and analysis of a novel fine pitch and highly stretchable interconnect

Yung‐Yu Hsu, Mario Gonzalez, Frederick Bossuyt, Fabrice Axisa, Jan Vanfleteren, Bart Vandevelde and Ingrid de Wolf

The purpose of this paper is to demonstrate electromechanical properties of a new stretchable interconnect design for “fine pitch” applications in stretchable electronics.

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Abstract

Purpose

The purpose of this paper is to demonstrate electromechanical properties of a new stretchable interconnect design for “fine pitch” applications in stretchable electronics.

Design/methodology/approach

A patterned metal interconnect with a zigzag shape is adhered on an elastomeric substrate. In situ home‐built electromechanical measurement is carried out by the four‐probe technique. Finite element method is used to analyze the deformation behavior of a zigzag shape interconnect under uniaxial tensile loading.

Findings

The electrical resistance remains constant until metal breakdown at elongations beyond 40 percent. There is no significant local necking in either the transverse or the thickness direction at the metal breakdown area as shown by both scanning electron microscopy micrographs and resistance measurements. Micrographs and simulation results show that a debonding occurs due to the local twisting of a metal interconnect, out‐of‐plane peeling, and strain localized at the crest of a zigzag structure.

Originality/value

In this paper, the zigzag shape is, for the first time, proven as a promising design for stretchable interconnects, especially for fine pitch applications.

Details

Microelectronics International, vol. 27 no. 1
Type: Research Article
DOI: https://doi.org/10.1108/13565361011009504
ISSN: 1356-5362

Keywords

  • Deformation
  • Material‐deforming processes
  • Bonding
  • Films (states of matter)
  • Elastomers

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Article
Publication date: 4 April 2020

Sensing skins for robots: product developments and recent research

Robert Bogue

This paper aims to provide details of the use of sensing skins by robots through reference to commercial products and recent research.

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Abstract

Purpose

This paper aims to provide details of the use of sensing skins by robots through reference to commercial products and recent research.

Design/methodology/approach

Following an introduction, this paper first summarises the commercial status of robotic sensing skins. It then provides examples of recent safety skin research and is followed by a discussion of processing schemes applied to multiple sensor skin systems including humanoid robots. Examples of research into soft, flexible skins follow and the paper concludes with a short discussion.

Findings

The commercialisation of sensing skins has been driven by safety applications in the emerging cobot sector, and a market is emerging for skins that can be retrofitted to conventional robots. Sensing skin research is widespread and covers a multitude of sensing principles, technologies, materials and signal processing schemes. This will yield skins which could impart advanced sensory capabilities to robots and potential future uses include agile manipulation, search and rescue, personal care and advanced robotic prosthetics.

Originality/value

This paper provides details of the current role of sensing skins in robots and an insight into recent research.

Details

Industrial Robot: the international journal of robotics research and application, vol. 47 no. 3
Type: Research Article
DOI: https://doi.org/10.1108/IR-02-2020-0042
ISSN: 0143-991X

Keywords

  • Robot
  • Cobot
  • Sensing skin

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Article
Publication date: 17 September 2018

Piezoresistive strain sensor array using polydimethylsiloxane-based conducting nanocomposites for electronic skin application

Yung Sin Chong, Keat Hoe Yeoh, Pei Ling Leow and Pei Song Chee

This paper aims to report a stretchable piezoresistive strain sensor array that can detect various static and dynamic stimuli, including bending, normal force, shear…

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Abstract

Purpose

This paper aims to report a stretchable piezoresistive strain sensor array that can detect various static and dynamic stimuli, including bending, normal force, shear stress and certain range of temperature variation, through sandwiching an array of conductive blocks, made of multiwalled carbon nanotubes (MWCNTs) and polydimethylsiloxane (PDMS) composite. The strain sensor array induces localized resistance changes at different external mechanical forces, which can be potentially implemented as electronic skin.

Design/methodology/approach

The working principle is the piezoresistivity of the strain sensor array is based on the tunnelling resistance connection between the fillers and reformation of the percolating path when the PDMS and MWCNT composite deforms. When an external compression stimulus is exerted, the MWCNT inter-filler distance at the conductive block array reduces, resulting in the reduction of the resistance. The resistance between the conductive blocks in the array, on the other hand, increases when the strain sensor is exposed to an external stretching force. The methodology was as follows: Numerical simulation has been performed to study the pressure distribution across the sensor. This method applies two thin layers of conductive elastomer composite across a 2 × 3 conductive block array, where the former is to detect the stretchable force, whereas the latter is to detect the compression force. The fabrication of the strain sensor consists of two main stages: fabricating the conducting block array (detect compression force) and depositing two thin conductive layers (detect stretchable force).

Findings

Characterizations have been performed at the sensor pressure response: static and dynamic configuration, strain sensing and temperature sensing. Both pressure and strain sensing are studied in terms of the temporal response. The temporal response shows rapid resistance changes and returns to its original value after the external load is removed. The electrical conductivity of the prototype correlates to the temperature by showing negative temperature coefficient material behaviour with the sensitivity of −0.105 MΩ/°C.

Research limitations/implications

The conductive sensor array can potentially be implemented as electronic skin due to its reaction with mechanical stimuli: compression and stretchable pressure force, strain sensing and temperature sensing.

Originality/value

This prototype enables various static and dynamic stimulus detections, including bending, normal force, shear stress and certain range of temperature variation, through sandwiching an array of conductive blocks, made of MWCNT and PDMS composite. Conventional design might need to integrate different microfeatures to perform the similar task, especially for dynamic force sensing.

Details

Sensor Review, vol. 38 no. 4
Type: Research Article
DOI: https://doi.org/10.1108/SR-11-2017-0238
ISSN: 0260-2288

Keywords

  • Conducting polymer
  • Electronic skin
  • Piezoresistive sensing

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Article
Publication date: 13 January 2020

A position-sensitive electronic skin based on boundary potential projection theory

Youzhi Zhang, Zhengkang Lin, Xiaojun You, Xingping Huang, Jinhua Ye and Haibin Wu

This paper aims to report a flexible position-sensitive sensor that can be applied as large-area electronic skin over the stiff media.

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Abstract

Purpose

This paper aims to report a flexible position-sensitive sensor that can be applied as large-area electronic skin over the stiff media.

Design/methodology/approach

The sensor uses a whole piezoresistive film as a touch sensing area. By alternately constructing two uniform electric fields with orthogonal directions in the piezoresistive film, the local changes in conductivity caused by touch can be projected to the boundary along the equipotential line under the constraint of electric field. Based on the change of boundary potential in the two uniform electric fields, it can be easy to determine the position of the contact area in the piezoresistive film.

Findings

Experiment results show the proposed tactile sensor is capable of detecting the contact position and classifying the contact force in real-time based on the changes of the potential differences on the boundary of the sensor.

Practical implications

The application example of using the sensor sample as a controller in shooting game is presented in this paper. It shows that the sensor has excellent touch sensing performance.

Originality/value

In this paper, a position-sensitive electronic skin is proposed. The experiment results show that the sensor has great application prospects in the field of interactive tactile sensing.

Details

Sensor Review, vol. 40 no. 1
Type: Research Article
DOI: https://doi.org/10.1108/SR-10-2019-0243
ISSN: 0260-2288

Keywords

  • Electronic skin
  • Position-sensitive
  • Flexible
  • Human-robot interaction

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Article
Publication date: 21 January 2019

Tactile sensing for surgical and collaborative robots and robotic grippers

Robert Bogue

This paper aims to illustrate the increasingly important role played by tactile sensing in robotics by considering three specific fields of application.

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Abstract

Purpose

This paper aims to illustrate the increasingly important role played by tactile sensing in robotics by considering three specific fields of application.

Design/methodology/approach

Following a short introduction, this paper first provides details of tactile sensing principles, technologies, products and research. The following sections consider tactile sensing applications in robotic surgery, collaborative robots and robotic grippers. Finally, brief conclusions are drawn.

Findings

Tactile sensors are the topic of an extensive and technologically diverse research effort, with sensing skins attracting particular attention. Many products are now available commercially. New generations of surgical robots are emerging which use tactile sensing to provide haptic feedback, thereby eliminating the surgeon’s total reliance on visual control. Many collaborative robots use tactile and proximity sensing as key safety mechanisms and some use sensing skins. Some skins can detect both human proximity and physical contact. Sensing skins that can be retrofitted have been developed. Commercial tactile sensors have been incorporated into robotic grippers, notably anthropomorphic types, and allow the handling of delicate objects and those with varying shapes and sizes. Tactile sensing uses will inevitably increase because of the ever-growing numbers of robots interacting with humans.

Originality/value

This study provides a detailed account of the growing use of tactile sensing in robotics in three key areas of application.

Details

Industrial Robot: the international journal of robotics research and application, vol. 46 no. 1
Type: Research Article
DOI: https://doi.org/10.1108/IR-12-2018-0255
ISSN: 0143-991X

Keywords

  • Grippers
  • Haptic feedback
  • Robotic surgery
  • Collaborative robot
  • Sensing skins
  • Tactile sensing

Content available
Article
Publication date: 3 May 2011

MIT commissions Peratech to develop next generation tactile robotic skin

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Abstract

Details

Industrial Robot: An International Journal, vol. 38 no. 3
Type: Research Article
DOI: https://doi.org/10.1108/ir.2011.04938cab.005
ISSN: 0143-991X

Content available
Article
Publication date: 22 August 2008

Nanotechnology builds flexible electronic circuits from random networks of carbon nanotubes

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Abstract

Details

Circuit World, vol. 34 no. 3
Type: Research Article
DOI: https://doi.org/10.1108/cw.2008.21734cab.007
ISSN: 0305-6120

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Book part
Publication date: 10 July 2019

An Overview of Artificial Intelligence Research and Development in China

Xujian Zhao, Hui Zhang, Chunming Yang and Bo Li

In recent years, a great number of top conferences and workshops on artificial intelligence (AI) were held in China, showing Chinese AI plays an important role in the…

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Abstract

In recent years, a great number of top conferences and workshops on artificial intelligence (AI) were held in China, showing Chinese AI plays an important role in the world. Meanwhile, Chinese government announced an ambitious scheme, “New Generation Artificial Intelligence Development Plan,” for the country to become a world leader in AI technologies by 2030. The AI research in China has covered various aspects, ranging from chips to algorithms. This chapter attempts to give an overview of the recent advances of AI research and development in China, as well as some perspectives on the future development of AI in China.

Details

The New Silk Road Leads through the Arab Peninsula: Mastering Global Business and Innovation
Type: Book
DOI: https://doi.org/10.1108/978-1-78756-679-820191009
ISBN: 978-1-78756-680-4

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Article
Publication date: 29 March 2011

Real‐time pressure mapping system

Richard Bloss

The purpose of this paper is to review an innovative approach to pressure mapping.

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Abstract

Purpose

The purpose of this paper is to review an innovative approach to pressure mapping.

Design/methodology/approach

The paper takes the form of a detailed dialog with developer and supplier, Sensor Products, and review of numerous applications of the technology.

Findings

Real‐time pressure mapping adds an entirely new solution to applications where single‐point pressure measurement does not provide the information required.

Practical implications

Researchers and product developers now have available a technology which provides information not previously available in real time. Point pressure measurement is a well‐established technology. Sensor Products moves pressure measurement light years ahead by bringing real‐time pressure mapping technology to the market with its Tactilis® system. The system offers an “electronic skin” which captures records and interprets both pressure distribution and magnitude over the sensor field.

Originality/value

Researchers will learn of an innovative sensor technology, which may solve problems they have had no answer for in the past.

Details

Sensor Review, vol. 31 no. 2
Type: Research Article
DOI: https://doi.org/10.1108/02602281111109943
ISSN: 0260-2288

Keywords

  • Sensors
  • Pressure equipment

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