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1 – 10 of over 1000Y.S. Wang, H. Guo, Tao Yuan, L.F. Ma and Changcheng Wang
Electromagnetic noise of permanent magnet synchronous motor (PMSM) seriously affects the sound quality of electric vehicles (EVs). This paper aims to present a comprehensive…
Abstract
Purpose
Electromagnetic noise of permanent magnet synchronous motor (PMSM) seriously affects the sound quality of electric vehicles (EVs). This paper aims to present a comprehensive process for the electromagnetic noise analysis and optimization of a water-cooled PMSM.
Design/methodology/approach
First, the noises of an eight-pole 48-slot PMSM in at speeds up to 10,000 rpm are measured. Furthermore, an electromagnetic-structural-acoustic model of the PMSM is established for multi-field coupling simulations of electromagnetic noises. Finally, the electromagnetic noise of the PMSM is optimized by using the multi-objective genetic algorithm, where a multi-objective function related to the slot width of PMSM stator is defined for radial electromagnetic force (REF) optimization.
Findings
The experimental results show that main electromagnetic noises are the 8n-order (n = 1, 2, 3, …) and 12-order noises. The simulated results show that the REFs are mainly generated by the 8n-order (n = 1, 2, 3, 4, 5, 6) vibrations, especially those of the 8th, 16th, 24th and 32th orders. The 12-order noise is a mechanical noise, which might be caused by the bearings and other structures of the PMSM. Comparing the simulated results before and after optimization, both the REFs and electromagnetic noises are effectively reduced, which suggests that an appropriate design of stator slot is important for reducing electromagnetic noise of the PMSM.
Originality/value
In view of applications, the methods proposed in this paper can be applied to other types of PMSM for generation mechanism analysis of electromagnetic noise, optimal design of PMSM and thereby noise improvement of EVs.
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Jean Le Besnerais, Vincent Lanfranchi, Michel Hecquet, Pascal Brochet and Guy Friedrich
The purpose of this paper is to apply a fast analytical model of the acoustic behaviour of pulse‐width modulation (PWM) controlled induction machines to a fractional‐slot winding…
Abstract
Purpose
The purpose of this paper is to apply a fast analytical model of the acoustic behaviour of pulse‐width modulation (PWM) controlled induction machines to a fractional‐slot winding machine, and to analytically clarify the interaction between space harmonics and time harmonics in audible electromagnetic noise spectrum.
Design/methodology/approach
A multilayer single‐phase equivalent circuit calculates the stator and rotor currents. Air‐gap radial flux density, which is supposed to be the only source of acoustic noise, is then computed with winding functions formalism. Mechanical and acoustic models are based on a 2D ring stator model. A method to analytically derive the orders and frequencies of most important vibration lines is detailed. The results are totally independent of the supply strategy and winding type of the machine. Some variable‐speed simulations and tests are run on a 700 W fractional‐slot induction machine in sinusoidal case as a first validation of theoretical results.
Findings
The influence of both winding space harmonics and PWM time harmonics on noise spectrum is exposed. Most dangerous orders and frequencies expressions are demonstrated in sinusoidal and PWM cases. For traditional integral windings, it is shown that vibration orders are necessarily even. When the stator slot number is not even, which is the case for fractional windings, some odd order deflections appear: the radial electromagnetic power can therefore dissipate as vibrations through all stator deformation modes, leading to a potentially lower noise level at resonance.
Research limitations/implications
The analytical research does not consider saturation and eccentricity harmonics which can play a significant role in noise radiation.
Practical implications
The analytical model and theoretical results presented help in designing low‐noise induction machines, and diagnosing noise or vibration problems.
Originality/value
The paper details a fully analytical acoustic and electromagnetic model of a PWM fed induction machine, and demonstrate the theoretical expression of main noise spectrum lines combining both time and space harmonics. For the first time, a direct comparison between simulated and experimental vibration spectra is made.
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Bernhard Weilharter, Oszkár Bíró, Hermann Lang and Siegfried Rainer
The purpose of this paper is to set up a comprehensive numerical approach to estimate the 3D structural vibration and noise radiation of an induction machine.
Abstract
Purpose
The purpose of this paper is to set up a comprehensive numerical approach to estimate the 3D structural vibration and noise radiation of an induction machine.
Design/methodology/approach
The rotating force waves, acting in the air gap of an induction machine and obtained by an electromagnetic finite element multi‐slice simulation, are applied to the 3D structural finite element model and a structural harmonic simulation is performed. The sound emission due to the vibration of the surface of the machine is computed with a 3D boundary element model.
Findings
The paper outlays problematic issues when setting up the numerical models, i.e. the structural finite element model. The material properties strongly affect the structural behaviour and therefore the radiated noise.
Originality/value
The 3D force distribution in the air gap and the resulting vibrations are computed. The structural behaviour, i.e. the different vibrational behaviour of stator and surface is discussed. The correlation of the structural vibrations and the noise radiation is investigated.
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Emre Uygun, Michel Hecquet, Abdelmounaïm Tounzi, Daniel Depernet, Vincent Lanfranchi, Serge Bruno and Thierry Tollance
This paper deals with the study of the influence of the phase shift between currents and back-electromotive forces (back-EMF) on torque ripple and radial magnetic forces for a low…
Abstract
Purpose
This paper deals with the study of the influence of the phase shift between currents and back-electromotive forces (back-EMF) on torque ripple and radial magnetic forces for a low power synchronous machine supplied with 120 degrees square-wave currents. This paper aims to establish a good compromise between efficiency, harmonics of torque and harmonics of radial forces at the origin of the electromagnetic noise.
Design/methodology/approach
Based on a finite element approach, torque and magnetic pressure harmonics versus space and frequency are evaluated for different angle values. The evolutions of the different harmonics against the load angle are analyzed and compared to those of experimental measurements.
Findings
Depending on the load torque, field-weakening or field-boosting can be used to reduce current harmonics contributing the most to the radial magnetic forces responsible for the noise. Besides, a compromise can be found to avoid deteriorating too much the performances of the machine, thus being suitable with an industrial application.
Research limitations/implications
This study concerns low power permanent magnet synchronous machines with concentrated windings and driven with a trapezoidal control, while having sinusoidal back-EMF.
Originality/value
The use of a simple mean and suitable with a large-scale manufacturing industry to reduce the identified electromagnetic-borne noise of a specific electric drive makes the originality.
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Chien-Yi Huang and Ching-Hsiang Chen
Differing from previous studies trying to solve the electromagnetic compatibility (EMC) issue by addressing single factor, this study aims to combine measures of shielding…
Abstract
Purpose
Differing from previous studies trying to solve the electromagnetic compatibility (EMC) issue by addressing single factor, this study aims to combine measures of shielding, filtering and grounding to design parameters with the Taguchi method at the beginning of product design to come up with the optimal parameter combination.
Design/methodology/approach
EMC-related performance such as radiated emission, conduction interference and electrical fast transient/burst immunity (EFT) are response variables, whereas the printed circuit board and mechanic design-relevant parameters are considered as control factors. The noise factors are peripherals used together with the tablet.
Findings
The optimal design parameter matrix based on results from the application and integration of multivariate analysis method of principal component grey relation and technique for order preference by similarity to ideal solution suggests 14 grounding screw holes, cooling aperture of casing at diameter of 3 mm and staggered layout and 300O filter located at source of noise. Validation of this matrix shows around 10, 1 and 8 per cent improvement in radiation, conduction interference and EFT immunity.
Originality/value
The multivariate quality parameters’ design method proposed by this study improves EMC characteristics of products and meets the design specification required by customer, accelerating electronic product research and development process and complying with electromagnetic interference test regulations set forth by individual country.
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S. Vivier, M. Hecquet, A. Ait‐Hammouda and P. Brochet
The aim of this paper is to use an analytical multi‐physical model – electromagnetic, mechanic and acoustic – in order to predict the electromagnetic noise of a permanent magnet…
Abstract
Purpose
The aim of this paper is to use an analytical multi‐physical model – electromagnetic, mechanic and acoustic – in order to predict the electromagnetic noise of a permanent magnet synchronous machine.
Design/methodology/approach
The aim of this work is to develop and use an analytical multi‐physical model – electromagnetic, mechanic and acoustic – of a synchronous machine with permanent magnets. The complete model is coded in order to predict acoustic noise. A study of sensitivity is presented in order to deduce the influential – or significant – factors on the noise. For that, the technique of the experimental designs is used. More particularly, the modeling of the noise will be achieved due to the new “trellis” designs.
Findings
Three models are presented: electromagnetic, mechanical of vibration and acoustic. For each of them, comparisons with finite element method and experiments have been made. Several response surfaces are given; they represent the noise according to influential factors, with respect to different speeds of the machine. These surfaces are useful to deduce the parts of the design space to avoid.
Originality/value
Different multi‐physical aspects are considered: electromagnetic, mechanic and acoustic phenomena are taken into account due to a single analytical model. The experimental design method is the privileged tool used to make the complex relationships between the main variables appear.
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Ching-Hsiang Chen, Chien-Yi Huang and Yan-Ci Huang
The purpose of this study is to use the Taguchi Method for parametric design in the early stages of product development. electromagnetic compatibility (EMC) issues can be…
Abstract
Purpose
The purpose of this study is to use the Taguchi Method for parametric design in the early stages of product development. electromagnetic compatibility (EMC) issues can be considered in the early stages of product design to reduce counter-measure components, product cost and labor consumption increases due to a number of design changes in the R&D cycle and to accelerate the R&D process.
Design/methodology/approach
The three EMC characteristics, including radiated emission, conducted emission and fast transient impulse immunity of power, are considered response values; control factors are determined with respect to the relevant parameters for printed circuit board and mechanical design of the product and peripheral devices used in conjunction with the product are considered as noise factors. The optimal parameter set is determined by using the principal component gray relational analysis in conjunction with both response surface methodology and artificial neural network.
Findings
Market specifications and cost of components are considered to propose an optimal parameter design set with the number of grounded screw holes being 14, the size of the shell heat dissipation holes being 3 mm and the arrangement angle of shell heat dissipation holes being 45 degrees, to dispose of 390 O filters on the noise source.
Originality/value
The optimal parameter set can improve EMC effectively to accommodate the design specifications required by customers and pass test regulations.
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David Franck, Michael van der Giet and Kay Hameyer
Nowadays, the determination of the acoustic radiation of electric machines is of particular interest, because legal regulations restrict the maximum audible noise radiated by…
Abstract
Purpose
Nowadays, the determination of the acoustic radiation of electric machines is of particular interest, because legal regulations restrict the maximum audible noise radiated by technical devices such as electrical machinery. The purpose of this paper is to analyze the electromagnetic excited structure‐borne sound and air‐borne noise of an AC servo drive.
Design/methodology/approach
This paper presents the required steps for the multiphysics acoustic simulation of electrical machines to evaluate its noise behaviour. This numerical approach starts with the electromagnetic force‐wave simulation. The computation by a structure dynamic model determines the deformation of the mechanical structure due to the force‐waves. The final step of the simulation approach consists of the computation of the acoustic radiation.
Findings
For the electromagnetic simulation analytical and numerical methods are combined to gain some acceleration of the entire multiphysics simulation approach. This combination offers additionally a detailed understanding of the noise generation mechanism in electrical machines.
Originality/value
Particular attention is paid to the structural‐dynamic model. Modelling of microstructures, such as the laminated iron core or insulated coils, is memory and computational expensive. A systematic material homogenisation technique, based on experimental‐ and numerical modal analyses, yields a higher accuracy at lower computational costs when compared to standard numerical approaches. The presented multiphysics simulation is validated by measurements. The methods are presented by means of a case study.
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Ali Zamani, Ahmad Mirabadi and Felix Schmid
In writing this paper, the authors investigated the use of electromagnetic sensors in axle counter applications by means of train wheel detection. The purpose of this paper is to…
Abstract
Purpose
In writing this paper, the authors investigated the use of electromagnetic sensors in axle counter applications by means of train wheel detection. The purpose of this paper is to improve the detection capability of train wheel detectors, by installing them in the optimal orientation and position, using finite element modeling (FEM) in combination with metamodeling techniques. The authors compare three common metamodeling techniques for the special case of wheel detector orientation: response surface methodology; multivariate adaptive regression splines; and kriging.
Design/methodology/approach
After analyzing the effective parameters of a train wheel detector, an appropriate method for decreasing the system susceptibility to electromagnetic noises is presented.
Findings
The results were validated using a laboratory‐based system and also the results of field tests carried out on the Iranian railway network. The results of the study suggest that the FEM method and a metamodeling technique can reduce the computational efforts and processing time.
Originality/value
In this paper, combination of FEM and metamodeling approaches are used to optimize the railway axle counter coils orientation, which is more insusceptible to electromagnetic noise than initial arrangement used by some signallers.
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Yoshihiko Namba, Tomoyuki Kida, Yoshio Mitsutake and Katsuhiro Hirata
This paper aims to describe the simulation technique which can be used at the design stage in order to efficiently develop low‐electromagnetic emission type lighting implements.
Abstract
Purpose
This paper aims to describe the simulation technique which can be used at the design stage in order to efficiently develop low‐electromagnetic emission type lighting implements.
Design/methodology/approach
The influence on the conducted noise by the change of the implements' shape is investigated employing the 3D finite element method. Because of the difficulty in modelizing the electronic ballast accurately as a noise source, the electronic ballast is replaced by a comparison spectrum transmitter. Line impedance stabilization network is used for the measurement of the noise. The validity of this numerical model is confirmed by comparing the measurement results.
Findings
The validity of the computation was confirmed by comparison with the measured results of a simplified implement model. The difference between the measured and calculated results was less than 5 dB all over the frequency range.
Research limitations/implications
The frequency range is from 10 to 30 MHz and the construction and wiring of the implement have a great influence on the electromagnetic field.
Originality/value
In previous papers, circuit simulators are used to analyze conducted emission from an electronic circuit including inverter, where common mode current cannot be taken into consideration. Therefore, the displacement current was taken into consideration in the model. Not only the implement, but also the measurement method and environment are modelized in the analyzed model.
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