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Article
Publication date: 17 March 2022

Mohamed Nadir Boucherit, Sid Ahmed Amzert and Fahd Arbaoui

The purpose of this study is to confirm the idea that observing the electrochemical data of a steel polarized around its open circuit potential can provide insight into its…

Abstract

Purpose

The purpose of this study is to confirm the idea that observing the electrochemical data of a steel polarized around its open circuit potential can provide insight into its performance against pitting corrosion. To confirm this idea a two-step work was carried out. The authors collected electrochemical data through experiments and exploited them through machine learning by building neural networks capable of predicting the behaviour of the steel against the pitting corrosion.

Design/methodology/approach

The electrochemical experiments consist in plotting voltammograms of the steel in chemical solutions of various degrees of corrosiveness. For each experiment, the authors observe how the open-circuit potential evolves over a period of 1 min, and following this, the authors observe the current evolution when they impose a potential scan that starts from the open-circuit potential. For each of these situations, the pitting potential Epit is noted. The authors then build different artificial neural networks, which after learning, can, by receiving electrochemical data, calculate a pitting potential Epit′. The performance of the neural networks is evaluated by the correlation of Epit and Epit′.

Findings

Through this work, different types of networks were compared. The results show that recurrent or convolutional networks can better capture the temporal nature of the input data.

Originality/value

The results of this work support the idea that the measurable electrochemical data around the free potential of a material can be correlated with its behaviour at more anodic potentials, particularly the initiation of pits.

Details

Anti-Corrosion Methods and Materials, vol. 69 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 25 August 2023

Xin Zhou, Wenbin Zhou, Yang Zheng Zhang, Meng-Ran Li, Haijing Sun and Jie Sun

This paper aims to study the corrosion inhibition behavior of imidazopyridine and its three derivatives on brass.

Abstract

Purpose

This paper aims to study the corrosion inhibition behavior of imidazopyridine and its three derivatives on brass.

Design/methodology/approach

The authors performed weight loss experiments, electrochemical experiments including the polarization curve and electrochemical impedance spectrum, corrosion morphology observation using scanning electron microscope (SEM) and atomic force microscope (AFM) and surface composition analysis via X-ray photoelectron spectroscopy (XPS) to analyze the corrosion inhibition behavior of imidazopyridine and its three derivatives on brass by using quantum chemical calculation (Gaussian 09), molecular dynamics simulation (M-S) and Langmuir adsorption isotherm.

Findings

According to the results, imidazole-pyridine and its derivatives were found to be modest or moderately mixed corrosion inhibitors; moreover, they were spontaneously adsorbed on the metal surface in a single-layer, mixed adsorption mode.

Originality/value

The corrosion inhibition properties of pyrazolo-[1,2-a]pyridine and its derivatives on brass in sulfuric acid solution were analyzed through weight loss and electrochemical experiments. Moreover, SEM and AFM were simultaneously used to observe the corrosion appearance. Furthermore, XPS was used to analyze the surface. Then, Gaussian 09 and M-S were combined along with the Langmuir adsorption isotherm to investigate the corrosion inhibition mechanism of imidazole-[1,2-a]pyridine and its derivatives.

Details

Anti-Corrosion Methods and Materials, vol. 70 no. 6
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 12 April 2024

Dongyang Li, Guanghu Yao, Yuyuan Guan, Yaolei Han, Linya Zhao, Lining Xu and Lijie Qiao

In this paper, the authors aim to study the effect of hydrogen on the pitting corrosion behavior of Incoloy 825, a commonly used material for heat exchanger tubes in hydrogenated…

Abstract

Purpose

In this paper, the authors aim to study the effect of hydrogen on the pitting corrosion behavior of Incoloy 825, a commonly used material for heat exchanger tubes in hydrogenated heat exchangers.

Design/methodology/approach

The pitting initiation and propagation behaviors were investigated by electrochemical and chemical immersion experiments and observed and analyzed by scanning electron microscope and energy dispersive spectrometer methods.

Findings

The results show that hydrogen significantly affects the electrochemical behavior of Incoloy 825; the self-corrosion potential decreased from −197 mV before hydrogen charging to −263 mV, −270 mV and −657 mV after hydrogen charging, and the corrosion current density increased from 0.049 µA/cm2 before hydrogen charging to 2.490 µA/cm2, 2.560 µA/cm2 and 2.780 µA/cm2 after hydrogen charging. The pitting susceptibility of the material increases.

Originality/value

Hydrogen is enriched on the precipitate, and the pitting corrosion also initiates at that location. The synergistic effect of hydrogen and precipitate destroys the passive film on the metal surface and promotes pitting initiation.

Details

Anti-Corrosion Methods and Materials, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 21 October 2019

Kangkang Wang, MengQian Wang, Weiwei Lv, Jiming Yao, Wei Zhang and Xiaoyan Li

An indirect electrochemical reduction and dyeing with indigo were carried out here to solve problems of low dye reduction rate and poor dyeing depth in the current electrochemical

Abstract

Purpose

An indirect electrochemical reduction and dyeing with indigo were carried out here to solve problems of low dye reduction rate and poor dyeing depth in the current electrochemical dyeing process.

Design/methodology/approach

Response surface analysis tests were performed to evaluate the effects of ferrous sulfate concentration, medium concentration, sodium hydroxide concentration and reduction time on the reduction efficiency of indirect electrochemical reduction of indigo.

Findings

The conditions obtained by design-expert optimization showed that the concentration of FeSO4·7H2O has the most significant effect on the reduction performance of dye liquor. Under the optimized electrochemical reduction dyeing process, the rate of dye reduction could be reached 91.21 per cent and the K/S value of indirect electrochemical dyeing of indigo can be achieved to 12.96, which is increased by about 9.56 per cent compared with that of Na2S2O4 dyeing with the same color fastness basically.

Research limitations/implications

The recyclability and biodegradability of the dye remain to be explored.

Practical implications

The strategy presented here can be developed to replace a substantial part of electrochemical dyeing with optimized product quality and reduced environmental pollution in denim production.

Social implications

The strategy presented here can be developed to replace a substantial part of electrochemical dyeing with optimized product quality and reduced environmental pollution in denim production.

Originality/value

Application of the Fe(II)-DGS-Abal B complex media system in the indirect electrochemical reduction of indigo.

Details

Pigment & Resin Technology, vol. 49 no. 2
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 14 June 2022

Xiuyun Wang, Guofei Cao, Bei Wang, Yunying Xing, Minxu Lu, Lijie Qiao and Lei Zhang

The purpose of this study is to elucidate the effects of electric-arc-induced ablation on the corrosion behavior of pipeline steel in neutral and high pH environments.

Abstract

Purpose

The purpose of this study is to elucidate the effects of electric-arc-induced ablation on the corrosion behavior of pipeline steel in neutral and high pH environments.

Design/methodology/approach

Electrochemical testing, an atmospheric-pressure immersion experiment and various techniques (e.g. scanning electron microscopy, energy dispersive X-ray spectroscopy and X-ray photoelectron spectroscopy) were used to examine the effects of electric-arc-induced ablation on the corrosion behavior of pipeline steel in neutral and high pH environment.

Findings

Electric-arc-induced ablation occurred preferentially in areas of inclusion. The corrosion resistance of an ablation pit was lower than that of non-ablation areas. In the neutral soil solution, general corrosion was the dominant corrosion that affected pipeline steel; the effect of ablation was small but pitting corrosion could still be induced. In a high pH environment, the samples without ablation were passivated, whereas the samples with ablation pits could not be passivated; the ablation pits were likely to develop pitting corrosion.

Originality/value

Electric-arc-induced ablation can reduce the corrosion resistance of pipeline steel under high-voltage direct current interference.

Details

Anti-Corrosion Methods and Materials, vol. 69 no. 5
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 20 January 2022

Yue Wang, Dan Wang, Meng Zhao, Fei Xie and Kaili Zhang

The purpose of this study is to find the multi-factor influence law of stress, strain rate and sulfate-reducing bacteria (SRB) on X70 pipeline steel in a simulated solution of sea…

Abstract

Purpose

The purpose of this study is to find the multi-factor influence law of stress, strain rate and sulfate-reducing bacteria (SRB) on X70 pipeline steel in a simulated solution of sea mud and the order of influence of the three factors on X70 steel to develop a scientific basis for pipeline corrosion protection.

Design/methodology/approach

This paper studied the effects of stress, strain rate and SRB on the X70 pipeline steel corrosion behavior in simulated sea mud solution through orthogonal testing, electrochemical experiments and morphological observations.

Findings

The results of this study showed that stress proved to be the most relevant element for corrosion behavior, followed by SRB and strain rate. At high stresses (301 MPa and 576 MPa), stress dominated the corrosion behavior of X70 pipeline steel. However, at low stress (82 MPa), SRB played the most important role.

Originality/value

Subsea pipelines are in a very complex environmental regime that includes stress, strain rates and SRB, which often cause pipeline pitting and perforation. However, most scholars have only looked into the influence of single factors on metal corrosion. So, the single-factor experimental results of previous studies could hardly be applied to actual working conditions. There is an urgent need to understand the multi-factor influence law of stress, strain and SRB acting together on the pipeline corrosion behavior, especially to determine the dominant factor.

Details

Anti-Corrosion Methods and Materials, vol. 69 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 4 December 2018

Jun Cui, Wenjiao Yuan and Yuansheng Pei

A high-boron concentration solution is commonly used as a buffer system in the study of metal corrosion. However, it is impossible to apply such a high-boron concentration…

Abstract

Purpose

A high-boron concentration solution is commonly used as a buffer system in the study of metal corrosion. However, it is impossible to apply such a high-boron concentration solution in the practical use because of the high-cost and environment problem.

Design/methodology/approach

In this study, the authors examined the effect of a low dosage of boric acid and borax mixture as inhibitor to suppress carbon steel corrosion in 1 M HCl solution by weight loss experiment and various electrochemistry methods (potentiodynamic polarization curves, electrochemical impedance spectra and electrochemical noise).

Findings

Results showed that the borate mixture exhibited an anodic-type inhibitor characteristic, when the total boron concentration was in the range of 100∼150 mg L−1. The passivation performance derived from the formation of a passive film with and FeBO3-FeOOH structure, whose integrity and thickness gradually increased with the increasing boron concentration.

Originality/value

Low boron solution could protect carbon steel from the attraction of corrosive ions by forming a passive film with Fe-O-B structure. The findings broaden the application range of borate solution in the industry.

Details

Anti-Corrosion Methods and Materials, vol. 66 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 4 July 2016

Moses M. Solomon, Saviour A. Umoren, Aniekemeabasi U. Israel and Idongesit G. Etim

The purpose of this paper is to evaluate the performance of polypropylene glycol (PPG), as a corrosion inhibitor for aluminium corrosion in 0.5 M H2SO4 solution at 303-333 K and…

Abstract

Purpose

The purpose of this paper is to evaluate the performance of polypropylene glycol (PPG), as a corrosion inhibitor for aluminium corrosion in 0.5 M H2SO4 solution at 303-333 K and the effect of addition of iodide ions on the corrosion inhibition efficacy of PPG.

Design/methodology/approach

The corrosion inhibition performance of PPG alone and on addition of iodide ions in the acid medium was evaluated using weight loss and electrochemical [electrochemical impedance spectroscopy (EIS), linear polarisation resistance (LPR) and potentiodynamic polarization (PDP)] methods as well as surface analysis approach at 303-333 K. The morphology of the corroding aluminium surface without and with the additives was visualised using scanning electron microscopy (SEM). The trend of inhibition efficiency with temperature was used to propose the mechanism of inhibition and type of adsorption.

Findings

Results obtained showed that PPG moderately retarded the corrosion of Al in 0.5 M H2SO4 solution. Addition of KI to PPG is found to synergistically improve the inhibitive ability of PPG. From the variation of inhibition efficiency, K_ads, and E_a, with rise in temperature, physisorption mechanism is proposed for the adsorption of PPG and PPG + KI onto the Al surface in 0.5 M H2SO4 solution. Polarisation results showed that PPG and PPG + KI acted as mixed type inhibitor. The adsorption of PPG and PPG + KI, respectively, onto the metal surface followed El-Awady et al. adsorption isotherm model. SEM and water contact angle analysis confirmed the adsorption of PPG and PPG + KI on Al surface.

Research limitations/implications

The research is limited to aqueous acid environment in aerated condition, and all tests were performed under static conditions.

Practical implications

The use of PPG as corrosion inhibitor for Al corrosion in acidic medium were reported for the first time. The results suggest that iodide ions could be used to enhance corrosion protection ability of PPG which could find practical application in corrosion control in aqueous acidic environment. The data obtained would form part of database on the synergistic effect of iodide ions addition to polymer to control acid-induced corrosion of metal.

Originality/value

The use of PPG as corrosion inhibitor for Al corrosion in acidic medium were reported for the first time. The results suggest that iodide ions could be used to enhance corrosion protection ability of PPG which could find practical application in corrosion control in aqueous acidic environment. The data obtained would form part of database on the synergistic effect of iodide ions addition to polymer to control acid-induced corrosion of metal.

Details

Pigment & Resin Technology, vol. 45 no. 4
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 26 January 2023

Dejing Zhou, Mingyang Wang, Yuanyuan Ji, Zhe Liu, Zhiming Gao, Wenbin Hu and Yuhua Guo

This paper aims to investigate the electrochemical corrosion behavior of a five-layer Al alloy composites (4343/4047/3003/4047/4343) with a thickness of 0.2 mm in NaCl solution.

Abstract

Purpose

This paper aims to investigate the electrochemical corrosion behavior of a five-layer Al alloy composites (4343/4047/3003/4047/4343) with a thickness of 0.2 mm in NaCl solution.

Design/methodology/approach

Electrochemical impedance spectroscopy, polarization curve and morphology analyses were used to study the corrosion behavior of the Al alloy composites from cross-sectional and plane directions.

Findings

The corrosion resistance of the surface from the plane direction was higher than that from the cross sections. Si-enrich particles were observed in the outer 4047/4343 layer, and AlFeCuMnBi phases were identified in the core 3003 layer. The galvanic coupling between the Si-enrich particle and the Al matrix accelerated the dissolution Al matrix.

Originality/value

This work lays the experimental foundation for corrosion mechanism of the Al alloy composite plate.

Details

Anti-Corrosion Methods and Materials, vol. 70 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 1 December 2002

A.K. Singh and G. Singh

Until recently, chlorine used to be an important chemical in bleaching process in paper industry, but as a result of environmental concerns, it is being replaced by chlorine…

1130

Abstract

Until recently, chlorine used to be an important chemical in bleaching process in paper industry, but as a result of environmental concerns, it is being replaced by chlorine dioxide. However, chlorine dioxide is more corrosive in certain conditions. Plant personnel, therefore need to better understand the reactions taking place in the changed media and search for more resistant materials. It is with this in mind that the present work was undertaken. The paper reports the electrochemical polarisation measurements performed on stainless steels 316L, 317L, 2205 and 254SMO in chlorine dioxide solutions to observe localised corrosion. The results have been analysed with reference to Pourbaix diagrams, taking into account the various chemical species present in the bleach solutions. Conclusions drawn from electrochemical tests have been compared with those from long‐term laboratory and plant tests. Materials options are proposed on the optimal choice of materials for bleach plants, in a context of probable corrosion performance, capital cost and mechanical strength.

Details

Anti-Corrosion Methods and Materials, vol. 49 no. 6
Type: Research Article
ISSN: 0003-5599

Keywords

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