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Article
Publication date: 3 January 2017

L.M. Quej-Ake, J. Marín-Cruz and A. Contreras

The purpose of this paper was to study the corrosion process of API X52, X60, X65, X70 and X80 steels exposed to two clay soils collected in two states of Mexico (Tabasco and…

Abstract

Purpose

The purpose of this paper was to study the corrosion process of API X52, X60, X65, X70 and X80 steels exposed to two clay soils collected in two states of Mexico (Tabasco and Campeche). To saturate the soils, 60 mL of deionized water was added to simulate the conditions for dry and wet season, due to in field, the climate change could modifies the physicochemical properties of the soils for each season of the year and this generate a variable environment, which affect the electrochemical responses on steel–soil interface.

Design/methodology/approach

The corrosion evaluation was carried out simulating the conditions of deteriorated coating (bare steel); this includes steel surface exposed to clay soil affected by seasonal fluctuations in a tropical zone. These soils were characterized, without any further treatment as were found in the field (dry season). Moreover, some samples were taken and prepared to analyze in laboratory. For each soil sample, 60 mL of deionized water was added to simulate the rainy season (saturated soils). Electrochemical evaluations were carried out after 3 h of exposure time at room temperature. Because soil is a system with high resistivity and impedance, it is necessary to carry out IR-drop compensation using two platinum rods that were used as an auxiliary electrode. In addition, the IR-drop correction obtained from the experimental potentiodynamic curves was investigated.

Findings

In clay from Campeche (Clay-C), the more susceptible steel to corrosion was X65, whereas in clay from Tabasco (Clay-T), the more susceptible steel to corrosion was X80 steel. Electrochemical results show that despite higher-degree steels providing higher strength and hardness, the order of corrosion susceptibility is random, which can be attributed to different microstructures in the steels. The complexity of the corrosion process on five steels was evident when steel samples were exposed to different soils. The higher corrosion rate was obtained in X65 steel (0.5 mm/year).

Practical implications

The paper clearly identifies any implication for the research.

Originality/value

The electrochemical responses of different steels exposed in two types of clay soil explained the corrosion complexity that can be attributed to changes in physicochemical properties of the soils, which are because of changes in seasons (dry and rainy) and the microstructure of each steel related to the process of fabrication. Suggesting that the increase in mechanical properties such as hardness and resistance of the pipeline steels could not be associated with its corrosion resistance, the corrosion susceptibility is more dependent on the microstructure of the steels.

Details

Anti-Corrosion Methods and Materials, vol. 64 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 17 September 2020

Bengisu Yılmaz, Gökçe Hapçı Ağaoğlu, Behiye Yüksel and Gökhan Orhan

This study aims to investigate the effect of different pore diameter and pore length on corrosion properties of anodic aluminum oxide (AAO) film.

Abstract

Purpose

This study aims to investigate the effect of different pore diameter and pore length on corrosion properties of anodic aluminum oxide (AAO) film.

Design/methodology/approach

AAO layer was produced by two-step anodization aluminum in oxalic acid. The surface morphology was investigated using field emission scanning electron microscopy. The pore diameters were ranging from 25 ± 5 to 65 ± 5 nm and the pore length ranging from 5 to 17 µm. The corrosion properties of the AAO films was analyzed by potentiodynamic polarization and electrochemical impedance spectroscopy tests. Corrosion properties and morphology of the anodic films depending on anodization times and pore expansion times were evaluated.

Findings

All highlights of this work can be summarized with the following specified below: more treatment with the protective barrier layer of the solution as the pore diameter increases depends on the morphology of the nanotube structured AAO layer. The excellent corrosion resistance renders AAO films without pore expansion very promising. The oxide layer thickness does not affect the corrosion resistance. The better corrosion resistance of AAO films at low pore length can be ascribed to the barrier layer thickness and the more homogeneous structure. The presence of defects for the higher pore length decreases its corrosion resistance.

Originality/value

The AAO films were fabricated by a two-step anodization method in oxalic acid. The anodization times and pore expansion times affect the corrosion performance. The AAO film without pore expansion has good corrosion resistance. The corrosion resistance decreases as the pore length increases.

Details

Anti-Corrosion Methods and Materials, vol. 67 no. 5
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 11 June 2018

L.M. Quej-Ake, A. Contreras, H.B Liu, J.L. Alamilla and E. Sosa

The purpose of this paper is to study the susceptibility to corrosion processes of X60, X65 and X70 steels immersed in sand-clay soil with pH 3.0, using electrochemical

Abstract

Purpose

The purpose of this paper is to study the susceptibility to corrosion processes of X60, X65 and X70 steels immersed in sand-clay soil with pH 3.0, using electrochemical techniques, scanning electron microscopy (SEM), energy dispersive spectroscopy and X-ray diffraction (XRD).

Design/methodology/approach

Natural acidic soil sample was collected as close as possible to buried pipes (1.2 m in depth) in a Right of Way from south of Mexico. Both steels and soil were characterized through SEM and XRD. Then, open circuit potential was recorded for all steels exposed to soil at different exposure times. Thus, the electrochemical impedance spectroscopy (EIS) was traced, and anodic polarization curves were obtained.

Findings

The steel corrosion processes started when the active sites were exposed to natural acidic soil. However, corrosion rates decreased for three steels as immersion time increased, obtaining the highest corrosion rate for X60 steel (0.46 mm/year for 5 h). This behavior could be attributed to corrosion products obtained at different exposure times. While, 5 h after removing corrosion products, X65 steel was more susceptible to corrosion (1.29 mm/year), which was corroborated with EIS analysis. Thus, corrosion products for the three steels exposed to natural acidic soil depended on different microstructures, percentage of pearlite and ferrite phases, in which different corrosion processes could occur. Therefore, the active sites for carbon steel surfaces could be passivated with corrosion products.

Practical implications

The paper identifies the any implication for the research.

Originality/value

Some anodic peaks could be caused by metallic dissolution and was recorded using high positive polarization (high field of perturbation). In addition, the inductive effects and diffusion process were interpreted at low frequency ranges using EIS. According to X-ray diffraction (XRD), acidic soil had Muscovite containing aluminum and iron phases that were able to generate hydrogen proton at the presence of water; it might be promoted at the beginning of deterioration on low carbon steels. Steel surface cleaning after removing corrosion products was considered to study the possible diffusion phenomena on damaged steel surfaces using EIS.

Details

Anti-Corrosion Methods and Materials, vol. 65 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 9 August 2019

Sourabh Shukla, Awanikumar P. Patil and Ankur Bansod

The purpose of this study is to investigate the effect of prior cold work after annealing and thermal ageing on intergranular corrosion or sensitization of Cr-Mn austenitic…

Abstract

Purpose

The purpose of this study is to investigate the effect of prior cold work after annealing and thermal ageing on intergranular corrosion or sensitization of Cr-Mn austenitic stainless steel (ASS) is necessary. Such a study is particularly important because ASS are mostly used and welded in mill-annealed condition, which is equivalent to fully annealed material with some cold worked (CW).

Design/methodology/approach

The effect of 15% CW of 202 ASS were investigated using microstructural (optical microscope), mechanical (grain size and hardness) and electrochemical methods (double loop electrochemical reactivation [DLEPR]) followed by thermal ageing (800°C, 900°C and 1000°C).

Findings

X-ray diffraction analysis shows the presence of martensite in CW samples. The increase in martensite formation (800°C and 900°C) can be observed with the variation of thermal ageing (TA) duration (1, 2 and 3 h). However, there was decreased in the formation of martensite at the temperature of 1000°C because of martensitic reversal. The DLEPR test result shows higher degree of sensitization (DOS) for 800°C and 900°C but for 1000°C, there was re-homogenization of samples which leads to lower DOS (thermal ageing for 1, 2 and 3 h).

Originality/value

For 300 series steel, there are various literature available for the effect of cold work on mechanical properties and DOS. However, no one has investigated the effect of cold work and thermal ageing on the sensitization of 202 Cr-Mn ASS.

Details

Anti-Corrosion Methods and Materials, vol. 66 no. 6
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 16 November 2021

Emad ElDin El-Katori and Nady Hashem

The purpose of this paper is to minimize corrosion-related pollution in the environment. From the lemongrass extract (LGE), the authors selected one of the best green inhibitors.

Abstract

Purpose

The purpose of this paper is to minimize corrosion-related pollution in the environment. From the lemongrass extract (LGE), the authors selected one of the best green inhibitors.

Design/methodology/approach

The corrosion and inhibition of mild steel in traditional acidification solutions were estimated by electrochemical measurements. The corrosion appearance was observed with scanning electron microscopy, atomic force microscopy micrographs and attenuated total reflectance infrared spectroscopy spectrum. The correlation was formed between the gained inhibition efficiency (IE)% from electrochemical measurements and certain quantum chemical parameters.

Findings

The results displayed that the IE was up to 90% when the LGE concentration was 300 ppm. The results confirmed that the theoretical experiments are very similar to the experimental observations.

Originality/value

For the first time, LGE was used as a cheap and safe corrosion inhibitor for mild steel corrosion in the acidification process. The mechanism of mild steel corrosion and anti-corrosion in acid solution has been suggested.

Details

Anti-Corrosion Methods and Materials, vol. 69 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 13 March 2018

Edyta Owczarek

The purpose of this paper is to evaluate and compare the protective, anticorrosion properties of silane- and polyrhodanine-based bilayer coatings pRh/IBTES and IBTES/pRh on an…

Abstract

Purpose

The purpose of this paper is to evaluate and compare the protective, anticorrosion properties of silane- and polyrhodanine-based bilayer coatings pRh/IBTES and IBTES/pRh on an X20Cr13 stainless steel substrate.

Design/methodology/approach

IBTES/pRh and pRh/IBTES have been coated using the dip-coating method and the cyclic voltammetry technique. The electrochemical measurements have been used to assess the anticorrosion properties of the resulting bilayer coatings. Morphological and chemical characterizations have been performed using scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS).

Findings

The results clearly show that the combination of both the deposits of polyrhodanine and silane yields a more protective structure that affords better protection against corrosion with time. The best barrier properties are achieved by the substrates coated with polyrhodanine film upon which silane is subsequently adsorbed – the pRh/IBTES bilayer coating.

Originality/value

The paper reveals that the procedure of modification of silane films with polyrhodanine had a marked effect on the anti-corrosive performance of the obtained two types of bilayers coatings (pRh/IBTES, IBTES/pRh) applied on a stainless steel surface. The coating where polyrhodanine was first electrodeposited on the steel surface and then the silane layer adsorbed (pRh/IBTES) achieved the best protective properties.

Details

Anti-Corrosion Methods and Materials, vol. 65 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 1 February 1998

Jyoti Lata Pandey and M.K. Banerjee

Concrete forms a major component of the national infrastructure. Corrosion of reinforced steels embedded in concrete has recently received wide attention in R&D programmes…

1583

Abstract

Concrete forms a major component of the national infrastructure. Corrosion of reinforced steels embedded in concrete has recently received wide attention in R&D programmes. Different cases have been reported showing failures of concrete structures which means huge loss. An attempt has been made to identify the different factors affecting the corrosion of embedded steel. Comparative evaluation of different protective schemes use of additives in concrete admixtures and the application of the cathodic protection technique has been discussed.

Details

Anti-Corrosion Methods and Materials, vol. 45 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 6 November 2009

Ya Nan Luo, Shi Zhe Song, Wei Xian Jin and Lei Han

The purpose of this paper is to research electrochemical testing technology as applied to in field corrosion evaluation of metallic materials and to study the corrosion behaviors…

Abstract

Purpose

The purpose of this paper is to research electrochemical testing technology as applied to in field corrosion evaluation of metallic materials and to study the corrosion behaviors of the materials exposed in different marine regions.

Design/methodology/approach

The electrode systems for in field electrochemical evaluation of metallic samples are designed and applied to monitor two types of carbon steel samples exposed both in the submerged zone and the tidal zone at a marine corrosion test station. Corrosion potential monitoring, potentiostatic square wave, electrochemical impedance spectroscopy, and electrochemical noise methods are used in the test.

Findings

It is confirmed that the electrode systems could be used for electrochemical measurement of metallic samples during exposure in the submerged zone and the tidal zone of a marine corrosion test station for long‐term test durations. The electrochemical measuring results reflect the changes and differences of the samples' corrosion behavior during exposure in different regions and they respond directly to the influence of marine environmental factors on the corrosion behaviors, especially the influence of temperature.

Originality/value

In this paper, lots of consecutive and dynamic corrosion information is obtained from field exposures. The findings provide a foundation upon which to investigate and forecast the corrosion behaviors of materials in marine environments.

Details

Anti-Corrosion Methods and Materials, vol. 56 no. 6
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 2 January 2018

L.M. Quej-Ake and A. Contreras

The purpose of this work is to study the corrosion rate of X52 pipeline steel exposed to three types of soils collected in Campeche State in México. The electrochemical evaluation

Abstract

Purpose

The purpose of this work is to study the corrosion rate of X52 pipeline steel exposed to three types of soils collected in Campeche State in México. The electrochemical evaluation for X52 steel exposed to soils ranging from saturated soil until dry conditions was carried out for a period of 21 days. Owing to its versatility to study the steel corrosion process exposed to different types of soils, electrochemical impedance spectroscopy (EIS), potentiodynamic polarization and cyclic voltammetry tests were performed. Additionally, optical and electronic microscopy observations of the steel surface were carried out.

Design/methodology/approach

Electrochemical cell arrangement was described elsewhere (Quej-Ake et al., 2014). Owing to soil being an electrolytic system with high resistivity and impedance, all electrodes were placed as close as possible, and iR-drop compensation was taken into account using two rods of graphite as an auxiliary electrode. In addition, the conductivity of the soil (Rs) obtained from EIS was used to correct the potential of the working electrode according to iR-drop, and an analysis of ohmic drop from the polarization curves was carried out.

Findings

Saturated conditions of the three soils were initially considered as the most corrosive conditions for X52 steel surface. Finally, 21 days of immersion time was taken into account as the more drastic condition. So, according to results, X52 steel exposed to beach sand was more susceptible to the corrosion process (0.092 mm/year). iR corrected was negligible at low over-potentials region in saturated soils, which is inside the linear region of Tafel or the activation region. In addition, high cathodic peak potential value obtained from cyclic voltammetry for X52 steel exposed to saturated soil may be attributed to hydrogen evolution reaction and neutral pH.

Research limitations/implications

The paper has implications for research. It bridges the gap between theory and practice.

Originality/value

Cyclic voltammetry is a really important tool for the electrochemical analysis of the pipeline steel surface exposed to saturated soils, but is not adequate for analysis of steel exposed to dried soils. In addition, the physicochemical results show that fissures, voids and extra-oxygen presence could also affect the electrochemical responses obtained for X52 steel exposed to soils.

Details

Anti-Corrosion Methods and Materials, vol. 65 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 14 June 2023

Alexander I. Ikeuba, Christopher U. Sonde, Ifeatu E. Chukwudubem, Remigius C. Anozie, Benedict U. Ugi, Benedict Onyeachu, Okpo O. Ekerenam and Wilfred Emori

In line with current research efforts to develop eco-friendly strategies for corrosion mitigation, the purpose of this study is to appraise the anti-corrosion potential of…

Abstract

Purpose

In line with current research efforts to develop eco-friendly strategies for corrosion mitigation, the purpose of this study is to appraise the anti-corrosion potential of selected amino acids on magnesium corrosion in sodium chloride solutions.

Design/methodology/approach

The corrosion inhibition of magnesium in aqueous solutions in the presence of benign, eco-friendly and readily available amino acids (alanine, arginine, histidine, lysine, proline) were evaluated using electrochemical methods.

Findings

Amino acids suppressed magnesium corrosion rate in aqueous sodium chloride solutions. The order of inhibition efficiency (%IE) was as follows: alanine < arginine < histidine < lysine < proline. The open circuit potential shift with respect to the blank was less than 0.085 VSCE, indicating that the amino acids are mixed-type corrosion inhibitors. In addition, the %IE of the amino acids was inversely proportional to the molecular weight. The results obtained indicate that the amino acids can serve as sustainable eco-friendly corrosion inhibitors for magnesium with the best inhibition efficiency attributed to proline with an efficiency of 85.1%.

Originality/value

New information on the application of amino acids as green sustainable corrosion inhibitors is provided herein.

Details

Anti-Corrosion Methods and Materials, vol. 70 no. 5
Type: Research Article
ISSN: 0003-5599

Keywords

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