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Article
Publication date: 1 January 2016

The Huyen Nguyen, Tuan Anh Nguyen, Van Khu Le, Thi Mai Thanh Dinh, Hoang Thai, Xianming Shi and The Huu Nguyen

This work aims to demonstrate the use of electrochemical chloride extraction (ECE) to remove chloride ions away from the steel rebar in chloride-contaminated mortar and to…

Abstract

Purpose

This work aims to demonstrate the use of electrochemical chloride extraction (ECE) to remove chloride ions away from the steel rebar in chloride-contaminated mortar and to mitigate the corrosion of the embedded steel.

Design/methodology/approach

To simulate salt contamination in concrete, sodium chloride was added at 0.5 per cent by weight of cement in the fresh mortar featuring a water-to-cement ratio of 0.45. The ECE treatments were varied at two electrical current densities (1 and 5 A/m2), using two electrolytes (0.1M NaOH and 0.1M Na3BO3 solutions) and for two periods (2 and 4 weeks). The average free chloride concentration in cement mortars before and after ECE treatment was quantified using a customized chloride sensor, whereas the spatial distribution of relevant elements was obtained using energy-dispersive X-ray spectroscopy. The effect of ECE treatment on the electric resistivity of mortar and the corrosion resistance of steel rebar was investigated by electrochemical impedance spectroscopy and potentiodynamic polarization measurements, respectively.

Findings

The experimental results reveal that the ECE treatment was effective in removing chlorides and in improving electric resistivity and compressive strength of the mortar, when using the sodium borate solution as the electrolyte. In this case, a 4-week ECE treatment at 1 A/m2 decreased the free chloride content in the mortar by 70 per cent, significantly increased the Ca/Si ratio in the mortar near rebar, led to a more refined and less permeable microstructure of the mortar and significantly improved its compressive strength. The ECE treatment was able to halt the chloride-induced corrosion of steel rebar by passivation. A 4-week ECE treatment at 1 A/m2 using sodium hydroxide and sodium borate solutions decreased the corrosion rate of rebar by 36 and 34 per cent, respectively.

Originality/value

This electrochemical rehabilitation of steel-reinforced concrete under chloride-contaminated condition is very effective in prolonging its service life.

Details

Anti-Corrosion Methods and Materials, vol. 63 no. 5
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 1 June 2015

Georgios Batis, Angeliki Zacharopoulou, Evgenia Zacharopoulou, Helene Siova and Vasilike Argyropoulos

This paper aims to develop an electrochemical dechlorination method for large objects in a short time, which were for a long time in the sea. Traditionally, in conservation…

Abstract

Purpose

This paper aims to develop an electrochemical dechlorination method for large objects in a short time, which were for a long time in the sea. Traditionally, in conservation, chlorides are extracted from marine iron artifacts using complete immersion of those objects in alkaline solutions with or without electrolysis. However, these techniques are time-consuming and very costly, especially when applied to large marine artifacts such as cannons and anchors.

Design/methodology/approach

An appropriate sponge was chosen based on resistance to NaOH and the rate of exacted chlorides. Application of electrochemical dechlorination in situ and removal of chloride were measured by the scanning electron microscope (SEM)-EDAX method on the corrosion products and by titration of the electrolysis solution. X-ray diffraction (XRD) method is used for identification of corrosion products before and after application of electrochemical chloride extraction.

Findings

The electrochemical chloride extraction (ECE) method is applied against the corrosion of reinforced concrete. From the authors’ research, it is obvious that ECE can successfully extract chlorides from dried large metallic objects exported from the sea. The method of ECE removes the majority of chlorides from the metal during conservation treatment so that the application of organic coating will allow the object to remain stable over a long period.

Originality/value

A new methodology was developed for dechlorination of metallic objects exported from the sea in a short time and thus the consumption of chemical reagents was cut down.

Details

Anti-Corrosion Methods and Materials, vol. 62 no. 4
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 1 January 2014

Guofu Qiao, Yi Hong, Tiejun Liu and Jinping Ou

The aim of this paper was to investigate the passive corrosion control and active corrosion protective effect of the reinforced concrete structures by electrochemical chloride

Abstract

Purpose

The aim of this paper was to investigate the passive corrosion control and active corrosion protective effect of the reinforced concrete structures by electrochemical chloride removal (ECR) method and inhibitors approach, respectively.

Design/methodology/approach

The concentration of aggressive chloride ion distributed from the reinforcing steel to the surface of the concrete cover was analyzed during the ECR processes. Besides, the half-cell potential, the concrete resistance R c , the polarization resistance R p and the capacitance of double layer C dl of the steel/concrete system were used to characterize the electrochemical performance of the concrete prisms.

Findings

The effectiveness of ECR could be enhanced by increasing the amplitude of potential or prolonging the time. Inhibitor SBT-ZX(I) could successfully prevent the corrosion development of the reinforcing steel in concrete.

Originality/value

The research provides the scientific basis for the practical application of ECR and inhibitors in the field.

Details

Anti-Corrosion Methods and Materials, vol. 61 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 25 April 2024

Hang Jia, Zhiming Gao, Shixiong Wu, Jia Liang Liu and Wenbin Hu

This study aims to investigate the corrosion inhibitor effect of migrating corrosion inhibitor (MCI) on Q235 steel in high alkaline environment under cathodic polarization.

Abstract

Purpose

This study aims to investigate the corrosion inhibitor effect of migrating corrosion inhibitor (MCI) on Q235 steel in high alkaline environment under cathodic polarization.

Design/methodology/approach

This study investigated the electrochemical characteristics of Q235 steel with and without MCI by polarization curve and electrochemical impedance spectroscopy. Besides, the surface composition of Q235 steel under different environments was analyzed by X-ray photoelectron spectroscopy. In addition, the migration characteristic of MCI and the adsorption behavior of MCI under cathodic polarization were studied using Raman spectroscopy.

Findings

Diethanolamine (DEA) and N, N-dimethylethanolamine (DMEA) can inhibit the increase of Fe(II) in the oxide film of Q235 steel under cathodic polarization. The adsorption stability of DMEA film was higher under cathodic polarization potential, showing a higher corrosion inhibition ability. The corrosion inhibition mechanism of DEA and DMEA under cathodic polarization potential was proposed.

Originality/value

The MCI has a broad application prospect in the repair of damaged reinforced concrete due to its unique migratory characteristics. The interaction between MCIs, rebar and concrete with different compositions has been studied, but the passivation behavior of the steel interface in the presence of both the migrating electric field and corrosion inhibitors has been neglected. And it was investigated in this paper.

Details

Anti-Corrosion Methods and Materials, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 19 May 2012

Yajun Liu and Xianming Shi

The purpose of this paper is to provide a modeling perspective relevant to the use of cathodic prevention (CPre) for unconventional concrete in salt‐laden environment.

Abstract

Purpose

The purpose of this paper is to provide a modeling perspective relevant to the use of cathodic prevention (CPre) for unconventional concrete in salt‐laden environment.

Design/methodology/approach

Based on the experimentally obtained concrete resistivity and chloride diffusion coefficient data, numerical studies with the Nernst‐Planck equations were conducted to investigate the influence of applied voltage (magnitude, direction, and interruption), surface chloride concentration, and concrete mix design on the effectiveness of cathodic prevention and the distribution of ionic species in protected concrete.

Findings

The modeling results revealed that the direction of applied electric voltage has significant effect on the distributions of electrical potential and hydroxyl ions in the reinforced concrete, confirming the benefits of cathodic prevention in significantly increasing hydroxyl concentration near rebar and in slowing down the ingress of chloride ingress into concrete. The performance of intermittent CPre was found to be constrained by the variations in concrete resistance from the anode to the cathode. The model was also useful in illustrating the temporal and spatial evolutions on rebar surface in terms of oxygen, hydroxyl and chloride concentrations and electrical potential of top rebar, as well as such evolutions in concrete domain in terms of concrete resistivity and current density for each mix design.

Originality/value

The results reported herein shed light on the fundamental processes defining the performance of CPre for new unconventional concrete in salt‐laden environment.

Details

Anti-Corrosion Methods and Materials, vol. 59 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 9 January 2009

Tuan Anh Nguyen and Xianming Shi

This research aims to unravel the role of salt contamination and corrosion inhibiting admixtures in the processes of cement hydration and rebar corrosion.

2155

Abstract

Purpose

This research aims to unravel the role of salt contamination and corrosion inhibiting admixtures in the processes of cement hydration and rebar corrosion.

Design/methodology/approach

Mortar samples were prepared with NaCl and one of three corrosion inhibitors, sodium nitrite, disodium β‐glycerophosphate, or N,N′‐dimethylethanolamine, admixed. After 28 days curing, all steel‐mortar samples were ponded with 3 percent NaCl solution and electrochemical impedance spectroscopy (EIS) measurements were conducted periodically during the first 48 days. After 60 days of ponding by 3 percent NaCl solution, field‐emission scanning electron microscopy (FESEM) analyses were conducted on the fracture surface of the steel‐mortar sample.

Findings

The FESEM results revealed that admixing chlorides and inhibitors in fresh mortar changed the morphology and cement hydration product of hardener mortar at the steel‐mortar interface. The EIS data indicated that all inhibitors increased the polarization resistance of steel, implying reduced corrosion rate of the steel over 48‐day exposures to salt ponding. 0.05 M N,N′‐dimethylethanolamine was the most effective corrosion inhibitor, followed by 0.5 M sodium nitrite; whereas 0.05 M disodium β‐glycerophosphate was a slower and less capable corrosion inhibitor. The admixing of inhibitors in fresh mortar consistently increased the capacitance and decreased the electrical resistance of hardened mortar. The effect of sodium nitrite inhibitor on the resistance of steel mortar interfacial film compensated that of corrosive NaCl by participating to the formation of a protective ferric oxide film.

Originality/value

The results reported shed light on the complex role of admixed salt and corrosion inhibitors in cement hydration and their implications on the durability of steel‐reinforced concrete.

Details

Anti-Corrosion Methods and Materials, vol. 56 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 28 May 2010

Ch. Alk. Apostolopoulos

The purpose of this paper is to shed light on the uncertainties related to durability prediction of coastal bridges.

1084

Abstract

Purpose

The purpose of this paper is to shed light on the uncertainties related to durability prediction of coastal bridges.

Design/methodology/approach

The paper describes the problems encountered with the Rio‐Antric bridge in Greece.

Findings

Even the most accurate models, especially those traditionally employed, fail to provide secure estimates, cases which create serious questions about suggested life spans. Local conditions, large‐scale effects, construction practise, dynamic phenomena, etc. create such a complex web of parameters able to negate even the most conservative estimates. As such, cathodic protection systems should be employed in every coastal structure as a defence measure.

Originality/value

The paper offers a typical example of how far engineering, material science and construction practise has to go to guarantee that any designed life is accurately met.

Details

International Journal of Structural Integrity, vol. 1 no. 2
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 14 December 2023

Prathamesh Gaikwad and Sandeep Sathe

The purpose of this paper is to study and analyze the effects of fly ash (FA) as a mineral admixture on compressive strength (CS), carbonation resistance and corrosion resistance…

Abstract

Purpose

The purpose of this paper is to study and analyze the effects of fly ash (FA) as a mineral admixture on compressive strength (CS), carbonation resistance and corrosion resistance of reinforced concrete (RC). In addition, the utilization of inexpensive and abundantly available FA as a cement replacement in concrete has several benefits including reduced OPC usage and elimination of the FA disposal problem.

Design/methodology/approach

Reinforcement corrosion and carbonation significantly affect the strength and durability of the RC structures. Also, the utilization of FA as green corrosion inhibitors, which are nontoxic and environmentally friendly alternatives. This review discusses the effects of FA on the mechanical characteristics of concrete. Also, this review analyzes the impact of FA as a partial replacement of cement in concrete and its effect on the depth of carbonation in concrete elements and the corrosion rate of embedded steel as well as the chemical composition and microstructure (X-ray diffraction analysis and scanning electron microscopy) of FA concrete were also reviewed.

Findings

This review provides a clear analysis of the available study, providing a thorough overview of the current state of knowledge on this topic. Regarding concrete CS, the findings indicate that the incorporation of FA often leads to a loss in early-age strength. However, as the curing period increased, the strength of fly ash concrete (FAC) increased with or even surpassed that of conventional concrete. Analysis of the accelerated carbonation test revealed that incorporating FA into the concrete mix led to a shallower carbonation depth and slower diffusion of carbon dioxide (CO2) into the concrete. Furthermore, the half-cell potential test shows that the inclusion of FA increases the durability of RC by slowing the rate of steel-reinforcement corrosion.

Originality/value

This systematic review analyzes a wide range of existing studies on the topic, providing a comprehensive overview of the research conducted so far. This review intends to critically assess the enhancements in mechanical and durability attributes (such as CS, carbonation and corrosion resistance) of FAC and FA-RC. This systematic review has practical implications for the construction and engineering industries. This can support engineers and designers in making informed decisions regarding the use of FA in concrete mixtures, considering both its benefits and potential drawbacks.

Details

World Journal of Engineering, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 4 September 2017

Eddisson Francisco Hernández, Prisciliano Felipe de Jesus Cano-Barrita, Frank Manuel León-Martínez and Andres Antonio Torres-Acosta

This paper aims to present experimental results related to the performance of cactus mucilage (CM) and brown seaweed extracts (SEs) to inhibit reinforcing steel bar (rebar…

Abstract

Purpose

This paper aims to present experimental results related to the performance of cactus mucilage (CM) and brown seaweed extracts (SEs) to inhibit reinforcing steel bar (rebar) corrosion in saturated calcium hydroxide alkaline solutions (pH = 12.5).

Design/methodology/approach

Electrochemical cells were prepared using CM solutions at 0.5, 1 and 1.38 per cent concentration (w/v), SE solutions at 0.5, 1, 1.38, 2 and 3 per cent concentration (w/v), sodium alginate at 1 per cent concentration (w/v) and calcium nitrite at 11.3 per cent (v/v). Each cell contained six deformed reinforcing steel bars of 9.5 mm nominal diameter. The experiments were performed at 23 ± 2°C in two stages. The first stage was aimed at stabilizing the rebar until passivation was reached. The second stage included adding NaCl in six steps from 0.5 to 16 g/L. Half-cell potential, linear polarization resistance and electrochemical impedance spectroscopy measurements were monitored during both stages.

Findings

The electrochemical test results indicated that both additions reduce the corrosion rate of rebars and pitting in an alkaline media with chloride ions (16 g/L NaCl). Electrochemical impedance spectroscopy results for rebars in natural-added solutions showed higher charge transfer resistance and double layer capacitance values, indicative of the formation of a second interface between the rebar and the electrolyte.

Research limitations/implications

The information obtained was for alkaline solutions only. Further investigation is performed using concrete as the alkaline electrolyte.

Practical implications

CM and SE may be suitable low-cost corrosion inhibitors for steel in concrete.

Social implications

The use of botanical or algae products for this application will encourage people to consider its production for this particular application. Also, the possible harvest in an environmental friendly way will diminish in the future the use of biohazards and toxic inhibitors.

Originality/value

This investigation is a continuation of a one presented in 2007, which uses only nopal mucilage. This new investigation corroborates what was concluded in the early investigation and incorporates a new natural by product, algae, as a possible corrosion inhibitor product.

Details

Anti-Corrosion Methods and Materials, vol. 64 no. 5
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 23 June 2023

Wilfred Emori, Paul C. Okonkwo, Hitler Louis, Ling Liu, Ernest C. Agwamba, Tomsmith Unimuke, Peter Okafor, Atowon D. Atowon, Anthony Ikechukwu Obike and ChunRu Cheng

Owing to the toxicity, biodegradability, and cost of most corrosion inhibitors, research attention is now focused on the development of environmentally benign, biodegradable…

Abstract

Purpose

Owing to the toxicity, biodegradability, and cost of most corrosion inhibitors, research attention is now focused on the development of environmentally benign, biodegradable, cheap, and efficient options. In consideration of these facts, chrysin, a phytocompound of Populus tomentosa (Chinese white poplar) has been isolated and investigated for its anticorrosion abilities on carbon steel in a mixed acid and chloride system. This highlights the main purpose of the study.

Design/methodology/approach

Chrysin was isolated from Populus tomentosa using column chromatography and characterized using Fourier Transform Infrared Spectroscopy and Nuclear Magnetic Resonance Spectroscopy. The investigations are outlined based on theory (Fukui indices, condensed density functional theory and molecular dynamic simulation) and experiments (electrochemical, gravimetry and surface morphology examinations).

Findings

Theoretical evaluations permitted the description of the adsorption characteristics, and molecular interactions and orientations of chrysin on Fe substrate. The interaction energy for protonated and neutral chrysin on Fe (110) were −149.10 kcal/mol and −143.28 kcal/mol, respectively. Moreover, experimental investigations showed that chrysin is a potent mixed-type corrosion inhibitor for steel, whose effectiveness depends on its surrounding temperature and concentration. The optimum inhibition efficiency of 78.7% after 24 h for 1 g/L chrysin at 298 K indicates that the performance of chrysin, as a pure compound, compares favorably with other phytocompounds and plant extracts investigated under similar conditions. However, the inhibition efficiency decreased to 62.5% and 51.8% at 318 K after 48 h and 72 h, respectively.

Originality/value

The novelty of this study relies on the usage of a pure compound in corrosion suppression investigation, thus eliminating the unknown influences obtainable by the presence of multi-phytocompounds in plant extracts, thereby advancing the commercialization of bio-based corrosion inhibitors.

Details

Pigment & Resin Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0369-9420

Keywords

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