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1 – 10 of over 7000Xianchen Yang, Xinmei Li and Songchen Wang
Conventional wear models cannot satisfy the requirements of electrical contact wear simulation. Therefore, this study aims to establish a novel wear simulation model that…
Abstract
Purpose
Conventional wear models cannot satisfy the requirements of electrical contact wear simulation. Therefore, this study aims to establish a novel wear simulation model that considered the influence of thermal-stress-wear interaction to achieve high accuracy under various current conditions, especially high current.
Design/methodology/approach
The proposed electrical contact wear model was established by combining oxidation theory and the modified Archard wear model. The wear subroutine was written in FORTRAN, and adaptive mesh technology was used to update the wear depth. The simulation results were compared with the experimental results and the typically used stress-wear model. The temperature of the contact surface, distribution of the wear depth and evolution of the wear rate were analyzed.
Findings
With the increase in the current flow, the linear relationship between the wear depth and time changed to the parabola. Electrical contact wear occurred in two stages, namely, acceleration and stability stages. In the acceleration stage, the wear rate increased continuously because of the influence of material hardness reduction and oxidation loss.
Originality/value
In previous wear simulation models, the influence of multiple physical fields in friction and wear has been typically ignored. In this study, the oxidation loss during electrical contact wear was considered, and the thermo-stress-wear complete coupling method was used to analyze the wear process.
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Yubo Yang, Xiuhua Guo, Kexing Song, Fei Long, Xu Wang, Shaolin Li and Zhou Li
Copper matrix composites are widely used in high-voltage switches, electrified railways and other electric friction fields. The purpose of this study is to improve its wear…
Abstract
Purpose
Copper matrix composites are widely used in high-voltage switches, electrified railways and other electric friction fields. The purpose of this study is to improve its wear resistance and investigate the effect of hybrid carbon nanotubes (CNTs) and titanium diboride (TiB2) particles reinforced copper matrix composites on electrical wear performance.
Design/methodology/approach
CNTs and TiB2 particles were introduced into copper matrix simultaneously by powder metallurgy combined with electroless copper plating. Electrical wear performance of the composites was studied on self-made pin on disk electrical wear tester.
Findings
The results show that the friction coefficient and wear rate of (1CNTs–4TiB2)/Cu composite are respectively reduced by 40% and 25.3%, compared with single TiB2/Cu composites. The micron-sized TiB2 particles can hinder the plastic deformation of composites, and bear part of the load to weaken the wear rate of composites. CNTs with the self-lubricating property can form lubricating layer to reduce the friction coefficient of composites.
Originality/value
This work can provide a design method for further improving the wear properties of TiB2/Cu composites.
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Hongjuan Yang, Lin Fu, Yanhua Liu, Weiji Qian and Bo Hu
This paper aims to investigate the delamination wear properties of a carbon strip in a carbon strip rubbing against a copper wire at the high-sliding speed (380 km/h) with or…
Abstract
Purpose
This paper aims to investigate the delamination wear properties of a carbon strip in a carbon strip rubbing against a copper wire at the high-sliding speed (380 km/h) with or without electrical current.
Design/methodology/approach
The friction and wear properties of a carbon strip in a carbon strip rubbing against a copper wire are tested on the high-speed wear tester whose speed can reach up to 400 km/h. The test data have been collected by the high-speed data collector. The worn surfaces of the carbon strip are observed by the scanning electron microscope.
Findings
It was found that there was a significant increase of the delamination wear with the decrease of the normal load when the electric current is applied. The size of the flake-like peeling also increases with the decrease of normal load. The delamination wear extends gradually from the edge of the erosion pits to the surrounding area with the decrease of the normal load. However, the delamination wear never appears in the absence of electric current. It is proposed that the decreased normal load and the big electrical current are the major causes of the delamination wear of the carbon strip.
Originality value
The experimental test at high-sliding speed of 380 km/h was performed for the first time, and the major cause of the delamination was discovered in this paper.
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This paper aims to study the electric sliding wear performance of a rigid overhead line/contact strips and to find an optimal overhead line/contact strip pair to minimize the wear…
Abstract
Purpose
This paper aims to study the electric sliding wear performance of a rigid overhead line/contact strips and to find an optimal overhead line/contact strip pair to minimize the wear of the contact strip under direct current (DC) passage.
Design/methodology/approach
The tribological characteristics of an overhead line against four contact strips with DC were experimentally investigated using a block-on-disc tester. The wear and temperature of the contact strips were collected and analysed. The severe wear mechanism of the contact strips was discussed.
Findings
Using Taguchi’s method, DC was found to be the most important factor affecting the wear and temperature of current collectors, the normal force being the second and the sliding velocity the weakest. The abnormal wear of current collectors was attributed to arc ablation and poor thermal stability of collectors. The wear performances of current collectors could be optimized by matching different Cu-impregnated carbon strips with the Cu–Ag wire and the wear of current collectors could be reduced by selecting the appropriate normal force, DC and sliding velocity.
Originality/value
Among all test parameters such as the DC, normal force, sliding speed and collector type, DC was identified as the most important factor affecting the wear and temperature of contact strips for the first time. The arc ablation and thermal stability of collectors were considered to be two main factors affecting the wear of the collectors.
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Describes a comprehensive field test to determine the best grease for spherical roller bearings in railway waggon wheels and increase the knowledge of grease lubrication. Nine…
Abstract
Describes a comprehensive field test to determine the best grease for spherical roller bearings in railway waggon wheels and increase the knowledge of grease lubrication. Nine different fully‐formulated commercial greases were examined in the wheel bearings of five ore waggons, used for transporting ore commercially by railroad from the Kiruna Mine in northern Sweden to Narvik in northern Norway for shipping to foreign markets. After the end of the test period, the wear and electrical damage, as well as the rust on the bearings, were also studied. In order to find out the optimum grease for this application, draws up a specification of requirements and uses a systematic approach to development of an evaluation method that could be applied to greases in actual service.
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Lina Si, Yan Pan, Xiaoqing Zhang, Jie Wang, Jia Yao, Yanjie Wang, Fengbin Liu and Feng He
This paper aims to clarify the effects of metallic nanoparticles (NPs) additives and room temperature ionic liquids (ILs) on the tribological performance of electric contacts.
Abstract
Purpose
This paper aims to clarify the effects of metallic nanoparticles (NPs) additives and room temperature ionic liquids (ILs) on the tribological performance of electric contacts.
Design/methodology/approach
Tribological properties of copper (Cu) and silver (Ag) NPs as lubricant additives in different lubricants of ILs or polyalphaolefin (PAO) oils under applied electric currents were investigated. After tribological tests, morphologies of worn surfaces were observed; meanwhile, lubrication and anti-wear properties were analyzed.
Findings
The mixture solution of the IL and Cu NPs showed desirable lubrication and anti-wear properties due to the reduction of electrocorrosion and the enhancement of rolling effects of particles in the contact region. The anti-wear performance of Cu NPs is better than that of Ag NPs due to the difference in the particle size. The PAO oil with the Cu NPs additives showed poor lubrication properties due to the low solubility of the particles in the oil. When the direction of applied current was changed, the friction of the lubricant with better conductivity was more stable in the variation trend.
Originality/value
This paper begins with a study of tribological properties of Cu and Ag NPs as lubricant additives in different lubricants of IL or PAO oils under applied electric currents. The authors then propose several methods and possible solutions which could be implemented to improve the tribological performance of electric contacts.
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The purpose of this study is to prepare a state-of-the-art review on advanced ceramic materials including their fabrication techniques, characteristics, applications and…
Abstract
Purpose
The purpose of this study is to prepare a state-of-the-art review on advanced ceramic materials including their fabrication techniques, characteristics, applications and wettability.
Design/methodology/approach
This review paper presents the various types of advanced ceramic materials according to their compounding elements, fabrication techniques of advanced ceramic powders as well as their consolidation, their characteristics, applications and wetting properties. Hydrophobic/hydrophilic properties of advanced ceramic materials are described in the paper with their state-of-the-art application areas. Optical properties of fine ceramics with their intrinsic characteristics are also presented within. Special focus is given to the brief description of application-based manipulation of wetting properties of advanced ceramics in the paper.
Findings
The study of wetting/hydrophobicity/hydrophilicity of ceramic materials is important by which it can be further modified to achieve the required applications. It also makes some sense that the material should be tested for its wetting properties when it is going to be used in some important applications like biomedical and dental. Also, these advanced ceramics are now often used in the fabrication of filters and membranes to purify liquid/water so the study of wetting characteristics of these materials becomes essential. The optical properties of advanced ceramics are equally making them suitable for many state-of-the-art applications. Dental, medical, imaging and electronics are the few sectors that use advanced ceramics for their optical properties.
Originality/value
This review paper includes various advanced ceramic materials according to their compounding elements, different fabrication techniques of powders and their consolidation, their characteristics, various application area and hydrophobic/hydrophilic properties.
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WHILE machining, a cutting tool undergoes changes in geometrical shape and so‐called concentrated wear takes place in addition to normal wear on the clearance face. This type of…
Abstract
WHILE machining, a cutting tool undergoes changes in geometrical shape and so‐called concentrated wear takes place in addition to normal wear on the clearance face. This type of wear is mainly due to thermo‐electric current generated in Machine‐Tool‐Workpiece‐Machine (MTWM) circuit, the whole system being on two different temperature gradients. This type of wear may be of little significance in the case of a rough machining operation but is of great importance in very fine machining operations since it effects surface roughness and dimensional accuracy of the job.
Abstract
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Vibha Kamaraj and Chellammal Nallaperumal
Growing concerns about the depletion of fossil fuels and global awareness about the environmental pollution motivate the automobile industries to search for an alternative…
Abstract
Purpose
Growing concerns about the depletion of fossil fuels and global awareness about the environmental pollution motivate the automobile industries to search for an alternative transportation system such as hybrid vehicular systems, plug-in hybrid vehicular systems and electric vehicular systems. To have carbon emission-free environment, these electric vehicles use renewable sources, such as solar and fuel cell, as primary source of supply. As these renewable sources are intermittent in nature, an energy buffer such as battery or super capacitor is required for the smooth supply and regulation of load power. The current electric vehicle systems use multistage power electronic converters for energy transfer. Therefore, this paper aims to propose a modified multiport converter based on Luo topology.
Design/methodology/approach
The suggested converter is developed based on Luo topology using voltage lift technique.
Findings
Most of the research presents buck boost converter as power electronic interface in electric vehicle applications. Whereas the converter proposed in this paper is based on Luo topology. It exhibits the features of single stage conversion between the input output ports, with less ripple, high efficiency, fewer components and centralized control for effective power management.
Originality/value
The presented converter can work in all possible modes such as buck and boost modes independently or simultaneously during various operating conditions of electric vehicles. During buck/boost mode, the primary source PV (Photovoltaic) in the converter provides the required power for the vehicle and charges the secondary source, i.e. battery, whereas during boost mode the battery supplies the sufficient power to load.
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