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Article
Publication date: 31 October 2022

Xianchen Yang, Xinmei Li and Songchen Wang

Conventional wear models cannot satisfy the requirements of electrical contact wear simulation. Therefore, this study aims to establish a novel wear simulation model that…

Abstract

Purpose

Conventional wear models cannot satisfy the requirements of electrical contact wear simulation. Therefore, this study aims to establish a novel wear simulation model that considered the influence of thermal-stress-wear interaction to achieve high accuracy under various current conditions, especially high current.

Design/methodology/approach

The proposed electrical contact wear model was established by combining oxidation theory and the modified Archard wear model. The wear subroutine was written in FORTRAN, and adaptive mesh technology was used to update the wear depth. The simulation results were compared with the experimental results and the typically used stress-wear model. The temperature of the contact surface, distribution of the wear depth and evolution of the wear rate were analyzed.

Findings

With the increase in the current flow, the linear relationship between the wear depth and time changed to the parabola. Electrical contact wear occurred in two stages, namely, acceleration and stability stages. In the acceleration stage, the wear rate increased continuously because of the influence of material hardness reduction and oxidation loss.

Originality/value

In previous wear simulation models, the influence of multiple physical fields in friction and wear has been typically ignored. In this study, the oxidation loss during electrical contact wear was considered, and the thermo-stress-wear complete coupling method was used to analyze the wear process.

Details

Industrial Lubrication and Tribology, vol. 75 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 15 April 2022

Yubo Yang, Xiuhua Guo, Kexing Song, Fei Long, Xu Wang, Shaolin Li and Zhou Li

Copper matrix composites are widely used in high-voltage switches, electrified railways and other electric friction fields. The purpose of this study is to improve its wear

148

Abstract

Purpose

Copper matrix composites are widely used in high-voltage switches, electrified railways and other electric friction fields. The purpose of this study is to improve its wear resistance and investigate the effect of hybrid carbon nanotubes (CNTs) and titanium diboride (TiB2) particles reinforced copper matrix composites on electrical wear performance.

Design/methodology/approach

CNTs and TiB2 particles were introduced into copper matrix simultaneously by powder metallurgy combined with electroless copper plating. Electrical wear performance of the composites was studied on self-made pin on disk electrical wear tester.

Findings

The results show that the friction coefficient and wear rate of (1CNTs–4TiB2)/Cu composite are respectively reduced by 40% and 25.3%, compared with single TiB2/Cu composites. The micron-sized TiB2 particles can hinder the plastic deformation of composites, and bear part of the load to weaken the wear rate of composites. CNTs with the self-lubricating property can form lubricating layer to reduce the friction coefficient of composites.

Originality/value

This work can provide a design method for further improving the wear properties of TiB2/Cu composites.

Details

Industrial Lubrication and Tribology, vol. 74 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 8 January 2018

Hongjuan Yang, Lin Fu, Yanhua Liu, Weiji Qian and Bo Hu

This paper aims to investigate the delamination wear properties of a carbon strip in a carbon strip rubbing against a copper wire at the high-sliding speed (380 km/h) with or…

Abstract

Purpose

This paper aims to investigate the delamination wear properties of a carbon strip in a carbon strip rubbing against a copper wire at the high-sliding speed (380 km/h) with or without electrical current.

Design/methodology/approach

The friction and wear properties of a carbon strip in a carbon strip rubbing against a copper wire are tested on the high-speed wear tester whose speed can reach up to 400 km/h. The test data have been collected by the high-speed data collector. The worn surfaces of the carbon strip are observed by the scanning electron microscope.

Findings

It was found that there was a significant increase of the delamination wear with the decrease of the normal load when the electric current is applied. The size of the flake-like peeling also increases with the decrease of normal load. The delamination wear extends gradually from the edge of the erosion pits to the surrounding area with the decrease of the normal load. However, the delamination wear never appears in the absence of electric current. It is proposed that the decreased normal load and the big electrical current are the major causes of the delamination wear of the carbon strip.

Originality value

The experimental test at high-sliding speed of 380 km/h was performed for the first time, and the major cause of the delamination was discovered in this paper.

Details

Industrial Lubrication and Tribology, vol. 70 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 19 April 2022

Guiming Mei

This paper aims to study the electric sliding wear performance of a rigid overhead line/contact strips and to find an optimal overhead line/contact strip pair to minimize the wear

Abstract

Purpose

This paper aims to study the electric sliding wear performance of a rigid overhead line/contact strips and to find an optimal overhead line/contact strip pair to minimize the wear of the contact strip under direct current (DC) passage.

Design/methodology/approach

The tribological characteristics of an overhead line against four contact strips with DC were experimentally investigated using a block-on-disc tester. The wear and temperature of the contact strips were collected and analysed. The severe wear mechanism of the contact strips was discussed.

Findings

Using Taguchi’s method, DC was found to be the most important factor affecting the wear and temperature of current collectors, the normal force being the second and the sliding velocity the weakest. The abnormal wear of current collectors was attributed to arc ablation and poor thermal stability of collectors. The wear performances of current collectors could be optimized by matching different Cu-impregnated carbon strips with the Cu–Ag wire and the wear of current collectors could be reduced by selecting the appropriate normal force, DC and sliding velocity.

Originality/value

Among all test parameters such as the DC, normal force, sliding speed and collector type, DC was identified as the most important factor affecting the wear and temperature of contact strips for the first time. The arc ablation and thermal stability of collectors were considered to be two main factors affecting the wear of the collectors.

Details

Industrial Lubrication and Tribology, vol. 74 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 February 2000

Jan Lundberg

Describes a comprehensive field test to determine the best grease for spherical roller bearings in railway waggon wheels and increase the knowledge of grease lubrication. Nine…

Abstract

Describes a comprehensive field test to determine the best grease for spherical roller bearings in railway waggon wheels and increase the knowledge of grease lubrication. Nine different fully‐formulated commercial greases were examined in the wheel bearings of five ore waggons, used for transporting ore commercially by railroad from the Kiruna Mine in northern Sweden to Narvik in northern Norway for shipping to foreign markets. After the end of the test period, the wear and electrical damage, as well as the rust on the bearings, were also studied. In order to find out the optimum grease for this application, draws up a specification of requirements and uses a systematic approach to development of an evaluation method that could be applied to greases in actual service.

Details

Industrial Lubrication and Tribology, vol. 52 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 16 October 2018

Lina Si, Yan Pan, Xiaoqing Zhang, Jie Wang, Jia Yao, Yanjie Wang, Fengbin Liu and Feng He

This paper aims to clarify the effects of metallic nanoparticles (NPs) additives and room temperature ionic liquids (ILs) on the tribological performance of electric contacts.

Abstract

Purpose

This paper aims to clarify the effects of metallic nanoparticles (NPs) additives and room temperature ionic liquids (ILs) on the tribological performance of electric contacts.

Design/methodology/approach

Tribological properties of copper (Cu) and silver (Ag) NPs as lubricant additives in different lubricants of ILs or polyalphaolefin (PAO) oils under applied electric currents were investigated. After tribological tests, morphologies of worn surfaces were observed; meanwhile, lubrication and anti-wear properties were analyzed.

Findings

The mixture solution of the IL and Cu NPs showed desirable lubrication and anti-wear properties due to the reduction of electrocorrosion and the enhancement of rolling effects of particles in the contact region. The anti-wear performance of Cu NPs is better than that of Ag NPs due to the difference in the particle size. The PAO oil with the Cu NPs additives showed poor lubrication properties due to the low solubility of the particles in the oil. When the direction of applied current was changed, the friction of the lubricant with better conductivity was more stable in the variation trend.

Originality/value

This paper begins with a study of tribological properties of Cu and Ag NPs as lubricant additives in different lubricants of IL or PAO oils under applied electric currents. The authors then propose several methods and possible solutions which could be implemented to improve the tribological performance of electric contacts.

Details

Industrial Lubrication and Tribology, vol. 70 no. 9
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 17 April 2023

Kawaljit Singh Randhawa

The purpose of this study is to prepare a state-of-the-art review on advanced ceramic materials including their fabrication techniques, characteristics, applications and…

Abstract

Purpose

The purpose of this study is to prepare a state-of-the-art review on advanced ceramic materials including their fabrication techniques, characteristics, applications and wettability.

Design/methodology/approach

This review paper presents the various types of advanced ceramic materials according to their compounding elements, fabrication techniques of advanced ceramic powders as well as their consolidation, their characteristics, applications and wetting properties. Hydrophobic/hydrophilic properties of advanced ceramic materials are described in the paper with their state-of-the-art application areas. Optical properties of fine ceramics with their intrinsic characteristics are also presented within. Special focus is given to the brief description of application-based manipulation of wetting properties of advanced ceramics in the paper.

Findings

The study of wetting/hydrophobicity/hydrophilicity of ceramic materials is important by which it can be further modified to achieve the required applications. It also makes some sense that the material should be tested for its wetting properties when it is going to be used in some important applications like biomedical and dental. Also, these advanced ceramics are now often used in the fabrication of filters and membranes to purify liquid/water so the study of wetting characteristics of these materials becomes essential. The optical properties of advanced ceramics are equally making them suitable for many state-of-the-art applications. Dental, medical, imaging and electronics are the few sectors that use advanced ceramics for their optical properties.

Originality/value

This review paper includes various advanced ceramic materials according to their compounding elements, different fabrication techniques of powders and their consolidation, their characteristics, various application area and hydrophobic/hydrophilic properties.

Details

Pigment & Resin Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 1 April 1980

H. BAGCHI

WHILE machining, a cutting tool undergoes changes in geometrical shape and so‐called concentrated wear takes place in addition to normal wear on the clearance face. This type of…

Abstract

WHILE machining, a cutting tool undergoes changes in geometrical shape and so‐called concentrated wear takes place in addition to normal wear on the clearance face. This type of wear is mainly due to thermo‐electric current generated in Machine‐Tool‐Workpiece‐Machine (MTWM) circuit, the whole system being on two different temperature gradients. This type of wear may be of little significance in the case of a rough machining operation but is of great importance in very fine machining operations since it effects surface roughness and dimensional accuracy of the job.

Details

Industrial Lubrication and Tribology, vol. 32 no. 4
Type: Research Article
ISSN: 0036-8792

Content available
Article
Publication date: 1 October 2001

277

Abstract

Details

Industrial Lubrication and Tribology, vol. 53 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 11 February 2020

Vibha Kamaraj and Chellammal Nallaperumal

Growing concerns about the depletion of fossil fuels and global awareness about the environmental pollution motivate the automobile industries to search for an alternative…

Abstract

Purpose

Growing concerns about the depletion of fossil fuels and global awareness about the environmental pollution motivate the automobile industries to search for an alternative transportation system such as hybrid vehicular systems, plug-in hybrid vehicular systems and electric vehicular systems. To have carbon emission-free environment, these electric vehicles use renewable sources, such as solar and fuel cell, as primary source of supply. As these renewable sources are intermittent in nature, an energy buffer such as battery or super capacitor is required for the smooth supply and regulation of load power. The current electric vehicle systems use multistage power electronic converters for energy transfer. Therefore, this paper aims to propose a modified multiport converter based on Luo topology.

Design/methodology/approach

The suggested converter is developed based on Luo topology using voltage lift technique.

Findings

Most of the research presents buck boost converter as power electronic interface in electric vehicle applications. Whereas the converter proposed in this paper is based on Luo topology. It exhibits the features of single stage conversion between the input output ports, with less ripple, high efficiency, fewer components and centralized control for effective power management.

Originality/value

The presented converter can work in all possible modes such as buck and boost modes independently or simultaneously during various operating conditions of electric vehicles. During buck/boost mode, the primary source PV (Photovoltaic) in the converter provides the required power for the vehicle and charges the secondary source, i.e. battery, whereas during boost mode the battery supplies the sufficient power to load.

Details

Circuit World, vol. 46 no. 2
Type: Research Article
ISSN: 0305-6120

Keywords

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