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Article
Publication date: 6 November 2017

Jingsong Li, Lixiang Wang, Qingxin Yang, Shanming Wang, Yongjian Li, Changgeng Zhang and Baojun Qu

Due to existence of skin effect under rotational excitation, especially to high-frequency motors and power transformers run at the frequency of hundreds or even thousands of…

Abstract

Purpose

Due to existence of skin effect under rotational excitation, especially to high-frequency motors and power transformers run at the frequency of hundreds or even thousands of hertz, core losses will increase significantly, which may cause local overheating damage, and the efficiency and longevity will be decreased. The purpose of this paper is to accurately calculate the rotational anomalous loss in electrical steel sheets.

Design/methodology/approach

The influence of skin effect to rotational anomalous loss coefficient is described in detail. Based on the rotational core losses calculation approach, the transformed coefficient and parameters of rotational anomalous loss are determined in accordance with experimental data obtained by using 3D magnetic properties testing system. Then, a variable loss coefficient calculation model of rotational anomalous loss is built. Meanwhile, a separation of the total 2D elliptical rotation experimental core losses is worked out.

Findings

The two methods are analysed and compared qualitatively. It should be noted that the novel calculation model can be more effectively presented anomalous loss features. Moreover, quantitative comparisons between 2D elliptical rotation and alternating core losses have achieved beneficial conclusions.

Originality/value

Transformed rotational anomalous loss coefficient and parameters of electrical steel sheets considering skin effect are determined. Based on that, a novel calculation model evaluating 2D elliptical rotation anomalous loss is presented and verified based on the experimental measurement and the separation of the total 2D elliptical rotation core losses. The 2D elliptical rotation core losses separation method and quantitative comparison with alternating excitation are helpful to engineering application.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 36 no. 6
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 9 November 2010

An Lin, Xian Zhang, Dajing Fang, Miao Yang and Fuxing Gan

The purpose of this paper is to study the corrosion resistance and the insulating characteristics of an environment‐friendly chromium‐free coating on electrical steel.

1098

Abstract

Purpose

The purpose of this paper is to study the corrosion resistance and the insulating characteristics of an environment‐friendly chromium‐free coating on electrical steel.

Design/methodology/approach

A water‐based semi‐inorganic environment‐friendly insulating coating on electrical steel was developed. The coating system of silane coupling agent and rare earth salt were used first in this coating to replace the chromate containing coating. In this study, it provided a successful combination of coating and passivation.

Findings

Several test results, such as insulating ability, corrosion resistance, adhesion strength and hardness, showed that the performance of the film complied fully with the industry standards, particularly excellent in its corrosion resistance and the maximum corrosion resistance (neutral salt‐spray test) time up to 20 h.

Originality/value

There have been few reports on the chromium‐free insulating coating on electrical steel, and described in the paper, this environment‐friendly insulating coating on electrical steel was found to be highly effective.

Details

Anti-Corrosion Methods and Materials, vol. 57 no. 6
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 9 September 2013

Manfred Kaltenbacher, Adrian Volk and Michael Ertl

The modeling of magnetostrictive effects is a topic of intensive research. The authors' goal is the precise modeling and numerical simulation of the magnetic field and resulting…

Abstract

Purpose

The modeling of magnetostrictive effects is a topic of intensive research. The authors' goal is the precise modeling and numerical simulation of the magnetic field and resulting mechanical vibrations caused by magnetostriction along the joint regions of electric transformers.

Design/methodology/approach

The authors apply the finite element (FE) method to efficiently solve the arising coupled system of partial differential equations describing magnetostriction. Hereby, they fully take the anisotropic behavior of the material into account, both in the computation of the nonlinear electromagnetic field as well as the induced magnetostrictive strains. To support their material models, the authors measure the magnetic as well as the mechanical hysteresis curves of the grain-oriented electrical steel sheets with different orientations (w.r.t the rolling direction). From these curves they then extract for each orientation the corresponding commutation curve, so that the hysteretic behavior is simplified to a nonlinear one.

Findings

The numerical simulations show strong differences both in the magnetic field as well as mechanical vibrations when comparing this newly developed anisotropic model to an isotropic one, which just uses measured curves in rolling direction of the steel sheets. Therefore, a realistic modeling of the magnetostrictive behavior, especially for grain-oriented electrical steel as used in transformers, needs to take into account the anisotropic material behavior.

Originality/value

The authors have developed an enhanced material model for describing magnetostrictive effects along the joint regions of electric transformers, which fully considers the anisotropic material behavior. This model has been integrated into a FE scheme to numerically simulate the mechanical vibrations in transformer cores caused by magnetostriction.

Details

COMPEL: The International Journal for Computation and Mathematics in Electrical and Electronic Engineering, vol. 32 no. 5
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 2 May 2017

Brijesh Upadhaya, Floran Martin, Paavo Rasilo, Paul Handgruber, Anouar Belahcen and Antero Arkkio

Non-oriented electrical steel presents anisotropic behaviour. Modelling such anisotropic behaviour has become a necessity for accurate design of electrical machines. The main aim…

393

Abstract

Purpose

Non-oriented electrical steel presents anisotropic behaviour. Modelling such anisotropic behaviour has become a necessity for accurate design of electrical machines. The main aim of this study is to model the magnetic anisotropy in the non-oriented electrical steel sheet of grade M400-50A using a phenomenological hysteresis model.

Design/methodology/approach

The well-known phenomenological vector Jiles–Atherton hysteresis model is modified to correctly model the typical anisotropic behaviour of the non-oriented electrical steel sheet, which is not described correctly by the original vector Jiles–Atherton model. The modification to the vector model is implemented through the anhysteretic magnetization. Instead of the commonly used classical Langevin function, the authors introduced 2D bi-cubic spline to represent the anhysteretic magnetization for modelling the magnetic anisotropy.

Findings

The proposed model is found to yield good agreement with the measurement data. Comparisons are done between the original vector model and the proposed model. Another comparison is also made between the results obtained considering two different modifications to the anhysteretic magnetization.

Originality/value

The paper presents an original method to model the anhysteretic magnetization based on projections of the anhysteretic magnetization in the principal axis, and apply such modification to the vector Jiles–Atherton model to account for the magnetic anisotropy. The replacement of the classical Langevin function with the spline resulted in better fitting. The proposed model could be used in the numerical analysis of magnetic field in an electrical application.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 36 no. 3
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 2 December 2021

Xiao Xiao, Fabian Müller, Martin Marco Nell and Kay Hameyer

This paper aims to use a history-dependent vector stop hysteresis model incorporated into a two dimensional finite elements (FE) simulation environment to solve the magnetic field…

Abstract

Purpose

This paper aims to use a history-dependent vector stop hysteresis model incorporated into a two dimensional finite elements (FE) simulation environment to solve the magnetic field problems in electrical machines. The vector stop hysteresis model is valid for representing the anisotropic magnetization characteristics of electrical steel sheets. Comparisons of the simulated results with measurements show that the model is well appropriate for the simulation of electrical machines with alternating, rotating and harmonic magnetic flux densities.

Design/methodology/approach

The anisotropy of the permeability of an electrical steel sheet can be represented by integrating anhysteretic surfaces into the elastic element of a vector hysteresis stop model. The parameters of the vector stop hysteresis model were identified by minimizing the errors between the simulated results and measurements. In this paper, a damped Newton method is applied to solve the nonlinear problem, which ensures a robust convergence of the finite elements simulation with vector stop hysteresis model.

Findings

Analyzing the measurements of the electrical steel sheets sample obtained from a rotational single sheet tester shows the importance to consider the anisotropic and saturation behavior of the material. Comparing the calculated and measured data corroborates the hypothesis that the presented energy-based vector stop hysteresis model is able to represent these magnetic properties appropriately. To ensure a unique way of hysteresis loops during finite elements simulation, the memory of the vector stop hysteresis model from last time step is kept unchanged during the Newton iterations.

Originality/value

The results of this work demonstrates that the presented vector hysteresis stop model allows simulation of vector hysteresis effects of electrical steel sheets in electrical machines with a limited amount of measurements. The essential properties of the electrical steel sheets, such as phase shifts, the anisotropy of magnetizations and the magnetization characteristics by alternating, rotating, harmonic magnetization types, can be accurately represented.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering , vol. 41 no. 2
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 2 May 2017

Jan Karthaus, Simon Steentjes, Nora Leuning and Kay Hameyer

The purpose of this paper is to study the variation of the specific iron loss components of electrical steel sheets when applying a tensile mechanical load below the yield…

Abstract

Purpose

The purpose of this paper is to study the variation of the specific iron loss components of electrical steel sheets when applying a tensile mechanical load below the yield strength of the material. The results provide an insight into the iron loss behaviour of the laminated core of electrical machines which are exposed to mechanical stresses of diverse origins.

Design/methodology/approach

The specific iron losses of electrical steel sheets are measured using a standardised single-sheet tester equipped with a hydraulic pressure cylinder which enables application of a force to the specimen under test. Based on the measured data and a semi-physical description of specific iron losses, the stress-dependency of the iron loss components can be studied.

Findings

The results show a dependency of iron loss components on the applied mechanical stress. Especially for the non-linear loss component and high frequencies, a large variation is observed, while the excess loss component is not as sensitive to high mechanical stresses. Besides, it is shown that the stress-dependent iron loss prediction approximates the measured specific iron losses in an adequate way.

Originality/value

New applications such as high-speed traction drives in electric vehicles require a suitable design of the electrical machine. These applications require particular attention to the interaction between mechanical influences and magnetic behaviour of the machine. In this regard, knowledge about the relation between mechanical stress and magnetic properties of soft magnetic material is essential for an exact estimation of the machine’s behaviour.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 36 no. 3
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 1 January 2014

Heesung Yoon and Chang Seop Koh

The purpose of this paper is to present the vector magnetic properties of the electrical steel sheet and investigate its influences on the magnetic field and iron loss…

Abstract

Purpose

The purpose of this paper is to present the vector magnetic properties of the electrical steel sheet and investigate its influences on the magnetic field and iron loss distributions for the electrical machines.

Design/methodology/approach

The vector magnetic property of the electrical steel sheet is measured by using a two-dimensional single sheet tester and modelled through an E&S vector hysteresis model to be applied to finite element analysis.

Findings

The magnetic field and iron loss distributions are calculated by finite element analysis combined with the E&S vector hysteresis model for the three-phase transformer and induction motor models.

Originality/value

The influences of the vector magnetic property on the electrical machines are verified by comparing with the numerical results from a scalar magnetic property.

Details

COMPEL: The International Journal for Computation and Mathematics in Electrical and Electronic Engineering, vol. 33 no. 1/2
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 1 June 2000

K. Wiak

Discusses the 27 papers in ISEF 1999 Proceedings on the subject of electromagnetisms. States the groups of papers cover such subjects within the discipline as: induction machines;…

Abstract

Discusses the 27 papers in ISEF 1999 Proceedings on the subject of electromagnetisms. States the groups of papers cover such subjects within the discipline as: induction machines; reluctance motors; PM motors; transformers and reactors; and special problems and applications. Debates all of these in great detail and itemizes each with greater in‐depth discussion of the various technical applications and areas. Concludes that the recommendations made should be adhered to.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 19 no. 2
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 7 September 2015

Floran Martin, Deepak Singh, Anouar Belahcen, Paavo Rasilo, Ari Haavisto and Antero Arkkio

Recent investigations on magnetic properties of non-oriented (NO) steel sheets enhance the comprehension of the magnetic anisotropy behaviour of widely employed electrical sheets

Abstract

Purpose

Recent investigations on magnetic properties of non-oriented (NO) steel sheets enhance the comprehension of the magnetic anisotropy behaviour of widely employed electrical sheets. The concept of energy/coenergy density can be employed to model these magnetic properties. However, it usually presents an implicit form which requires an iterative process. The purpose of this paper is to develop an analytical model to consider these magnetic properties with an explicit formulation in order to ease the computations.

Design/methodology/approach

From rotational measurements, the anhysteretic curves are interpolated in order to extract the magnetic energy density for different directions and amplitudes of the magnetic flux density. Furthermore, the analytical representation of this energy is suggested based on statistical distribution which aims to minimize the intrinsic energy of the material. The model is finally validated by comparing measured and computed values of the magnetic field strength.

Findings

The proposed model is based on an analytical formulation of the energy depending on the components of the magnetic flux density. This formulation is composed of three Gumbel distributions. Every functional parameters of energy density is formulated with only four parameters which are calculated by fitting the energy extracted from measurements. Finally, the proposed model is validated by comparing the computation and the measurements of 9

H

loci for NO steel sheets at 10 Hz. The proposed analytical model shows good agreements with an average relative error of 27 per cent.

Originality/value

The paper presents an original analytical method to model magnetic anisotropy for NO electrical sheets. With this analytical formulation, the determination of H does not require any iterative process as it is usually the case with this energy method coupled with implicit function. This method can be easily incorporated in finite element method since it does not require any extra iterative process.

Details

COMPEL: The International Journal for Computation and Mathematics in Electrical and Electronic Engineering, vol. 34 no. 5
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 1 January 2014

Norio Takahashi, Akira Akagi, Masanori Nakano, Yuhito Doi and Daisuke Miyagi

In the laminated core of transformer, motor, etc. each electrical steel sheet is usually insulated in order to reduce the eddy current loss. Raw steel sheets without insulation…

Abstract

Purpose

In the laminated core of transformer, motor, etc. each electrical steel sheet is usually insulated in order to reduce the eddy current loss. Raw steel sheets without insulation are sometimes used in a small core of electrical machines and electronic equipments, because the cost of iron core can be reduced if cheap steel sheets without insulation are used in the core. The purpose of the paper is to show how the contact resistance between sheets of laminated core affects the interlaminar eddy current and to show the criterion for judgment of the necessity of insulation.

Design/methodology/approach

The eddy current losses of core made of SPCC (cold rolled steel sheets) of different widths with and without insulation under various conditions are analyzed by using the finite element method (FEM) considering the contact resistance. The equivalent circuit for such a laminated core without insulation is shown. The experimental investigation is also carried out.

Findings

A criterion for the judgment of insulation is examined. It is shown that the increase of eddy current is affected by the ratio (this corresponds to the criterion) of the resistance of steel and the contact resistance.

Originality/value

The paper clarifies a criterion for the necessity of insulation between sheets of laminated core. It is shown that a similar tendency to the measured value of eddy current loss can be obtained by utilizing the modeling method of laminated core.

Details

COMPEL: The International Journal for Computation and Mathematics in Electrical and Electronic Engineering, vol. 33 no. 1/2
Type: Research Article
ISSN: 0332-1649

Keywords

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