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This paper aims to address the influence of diamond-like carbon (DLC) coatings on the frictional power loss of spur gears. It shows potentials for friction and bulk temperature reduction in industrial use. From a scientific point of view, the thermal insulation effect on fluid friction is addressed, which lowers viscosity in the gear contact due to increasing contact temperature.

Thermal insulation effect is analyzed in detail by means of the heat balance and micro thermal network of thermal elastohydrodynamic lubrication contacts. Preliminary results at a twin-disk test rig are summarized to categorize friction and bulk temperature reduction by DLC coatings. Based on experiments at a gear efficiency test rig, the frictional power losses and bulk temperatures of DLC-coated gears are investigated, whereby load, speed, oil temperature and coatings are varied.

Experimental investigations at the gear efficiency test rig showed friction and bulk temperature reduction for all operating conditions of DLC-coated gears compared to uncoated gears. This effect was most pronounced for high load and high speed. A reduction of the mean gear coefficient of friction on average 25% and maximum 55% was found. A maximum reduction of bulk temperature of 15% was observed.

DLC-coated gears show a high potential for reducing friction and improving load-carrying capacity. However, the industrial implementation is restrained by the limited durability of coatings on gear flanks. Therefore, a further and overall consideration of key durability factors such as substrate material, pretreatment, coating parameters and gear geometry is necessary.

Thermal insulation effect of DLC coatings was shown by theoretical analyses and experimental investigations at model test rigs. Although trial tests on gears were conducted in literature, this study proves the friction reduction by DLC-coated gears for the first time systematically in terms of various operating conditions and coatings.

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-07-2020-0257/

IN consequence of the rapid progress in aircraft development in the past decade it has been necessary for cable manufacturers to provide an ever‐widening variety of cables to meet the special needs of aircraft designers.

The effects of space environment on friction and wear and on the selection of lubricants and self‐lubricating materials for spacecraft mechanisms are discussed, with special emphasis on the ultrahigh vacuum of space. Experimental studies have demonstrated the feasibility of using selected oils and greases to lubricate lightly loaded ball bearings without replenishment for periods of over one year under the following conditions of operation : speeds of 8,000 rpm, temperatures of 160 to 200°F., and vacuum of 10–8 torr. Over one‐half year of successful operation has been achieved under similar operating conditions with self‐lubricating retainers of reinforced Teflon, provided that the loads were light. Bonded films of molybdenum disulfide have given shorter lifetimes and poor repro‐ducibility. Metal‐to‐metal slip‐ring contacts introduce excessive electrical noise into circuits when operated in vacuum of 10–7 torr. The noise (as well as the friction and wear) can be markedly reduced by providing a small amount of oil vapor, sufficient to maintain a pressure on the order of 10–6 torr, or by incorporating molybdenum disulfide into the brush material.

Apart from the basic material properties of liquid lubricants, such as, e.g., the viscosity and density of the hydraulic fluid, it is also important to have information regarding the electrical properties of the fluid used. The latter is closely related to the purpose, type, structure, and conditions of use of a hydraulic system, especially the powertrain design and fluid condition monitoring. The insulating capacity of the hydraulic fluid is important in cases where the electric motor of the pump is immersed in the fluid. In other cases, on the basis of changing the electrical conductive properties of the hydraulic fluid, we can refer its condition, and, on this basis, the degree of degradation.

The paper first highlights the importance of knowing the electrical properties of hydraulic fluids and then aims to compare these properties, such as the breakdown voltage of commonly used hydraulic mineral oils and newer ionic fluids suitable for use as hydraulic fluids.

Knowledge of this property is crucial for the design approach of modern hydraulic compact power packs. In the following, the emphasis is on the more advanced use of known electrical quantities, such as electrical conductivity and the dielectric constant of a liquid.

Based on the changes in these quantities, we have the possibility of real-time monitoring the hydraulic fluid condition, on the basis of which we judge the degree of fluid degradation and its suitability for further use.

Brief Particulars of Recently Introduced Materials likely to have Aircraft, Missile or Space Vehicle Applications. B.E.A. are currently using Elcctrolubc, the electrical and mechanical lubricant, on their radio and navigation equipments. In fact, it is now standard practice to use the lubricant on all new equipment which is introduced without first conducting research into its effectiveness for that equipment. Instructions for the correct use of Elcctrolube are written into B.E.A. servicing manuals.

THROUGHOUT the world today, there are millions of people living in misery and disease, and on the verge of starvation. The dominating feature of the next decade will be the assertion of all peoples in the newly‐developing countries of their claim to a greater share of the world's goods. There will be a revolution in people's expectations: they will wish to achieve the break‐through from their present stage of poverty during the span of this present generation. Most prominent statesmen in the richer countries recognise that this is the central problem facing mankind. The need now is for their wider public also to understand this and for the governments of these countries to take collective and timely action. Modern management in the broadest sense should take account of these new and very striking forces.

THE TERM “synthetic lubricant” has been adopted to designate a variety of fluids, derived from sources other than mineral oils, which have been developed by the technologist in order to satisfy the extreme conditions under which present‐day machinery has to operate : for example, high or low temperatures, or both, often with high bearing loads, and sometimes under conditions which demand resistance to ignition. Although, in fact, modern petroleum oils are prepared to such stringent specifications, and by such carefully controlled processes, that they are almost equally as “tailor‐made”, it is their comparatively limited temperature range that largely brought about the development of the so‐called synthetic product.

A method extensively used in the production of optically flat and finely finished surfaces is that of lapping the surface upon a plate using a loose abrasive mixed into a slurry form with a carrying fluid. If the surfaces finished in this way are in continuous or intermittent sliding contact, it is the author's opinion that any abrasives retained in their surfaces will affect surface wear. This paper reported on some exploratory work to indicate the degree of embedment of abrasive in certain materials lapped by hand.

LAMINATED material from which non‐metallic bearings and gears are fabricated may consist of fabric or paper treated with a synthetic resin. In producing this material, rolls of paper or fabric are fed in at one end of an impregnator which imparts a coating of the resin varnish. The impregnated material is dried and cut into suitably sized sheets, which are placed in layers to form a block of the material. The block is next pressed by hydraulic pressure under heat. This causes the resin to soften and flow so that the paper or fabric laminations merge under the pressure, which is round about one ton per sq. in. As heating is continued, however, the resin sets and can no longer be affected by heat; the laminations lose their separate identity and the material becomes a homogeneous mass. Another type of material much in use consists of asbestos—which may or may not be in the form of asbestos cloth—likewise impregnated with synthetic resin.