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1 – 10 of 198Raghavendra Rao N.S. and Chitra A.
The purpose of this study is to propose an extended reliability method for an industrial motor drive by integrating the physics of failure (PoF).
Abstract
Purpose
The purpose of this study is to propose an extended reliability method for an industrial motor drive by integrating the physics of failure (PoF).
Design/methodology/approach
Industrial motor drive systems (IMDS) are currently expected to perform beyond the desired operating conditions to meet the demand. The PoF of the subsystem affects its reliability under such harsh operating circumstances. It is crucial to estimate reliability by integrating PoF, which helps in understanding its impact and to develop a fault-tolerant design, particularly in such an integrated drive system. An integrated PoF extended reliability method for industrial drive system is proposed to address this issue. In research, the numerical failure rate of each component of industrial drive is obtained first with the help of the MIL-HDBK-217 military handbook. Furthermore, the mathematically deduced proposed approach is modeled in the GoldSim Monte Carlo reliability workbench.
Findings
From the results, for a 15% rise in integrated PoF, the reliability and availability of the entire IMDS dropped by 23%, resulting in an impact on mean time to failure (MTTF).
Originality/value
The integrated PoF of the motor and motor controller affects industrial drive reliability, which falls to 0.18 with the least MTTF (2.27 years); whose overall reliability of industrial drive drops to 0.06 if it is additionally integrated with communication protocol.
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Gerasimos G. Rigatos, Pierluigi Siano, Mohammed S. Al-Numay, Bilal Sari and Masoud Abbaszadeh
The purpose of this article is to treat the nonlinear optimal control problem in EV traction systems which are based on 5-phase induction motors. Five-phase permanent magnet…
Abstract
Purpose
The purpose of this article is to treat the nonlinear optimal control problem in EV traction systems which are based on 5-phase induction motors. Five-phase permanent magnet synchronous motors and five-phase asynchronous induction motors (IMs) are among the types of multiphase motors one can consider for the traction system of electric vehicles (EVs). By distributing the required power in a large number of phases, the power load of each individual phase is reduced. The cumulative rates of power in multiphase machines can be raised without stressing the connected converters. Multiphase motors are also fault tolerant because such machines remain functional even if failures affect certain phases.
Design/methodology/approach
A novel nonlinear optimal control approach has been developed for five-phase IMs. The dynamic model of the five-phase IM undergoes approximate linearization using Taylor series expansion and the computation of the associated Jacobian matrices. The linearization takes place at each sampling instance. For the linearized model of the motor, an H-infinity feedback controller is designed. This controller achieves the solution of the optimal control problem under model uncertainty and disturbances.
Findings
To select the feedback gains of the nonlinear optimal (H-infinity) controller, an algebraic Riccati equation has to be solved repetitively at each time-step of the control method. The global stability properties of the control loop are demonstrated through Lyapunov analysis. Under moderate conditions, the global asymptotic stability properties of the control scheme are proven. The proposed nonlinear optimal control method achieves fast and accurate tracking of reference setpoints under moderate variations of the control inputs.
Research limitations/implications
Comparing to other nonlinear control methods that one could have considered for five-phase IMs, the presented nonlinear optimal (H-infinity) control approach avoids complicated state-space model transformations, is of proven global stability and its use does not require the model of the motor to be brought into a specific state-space form. The nonlinear optimal control method has clear implementation stages and moderate computational effort.
Practical implications
In the transportation sector, there is progressive transition to EVs. The use of five-phase IMs in EVs exhibits specific advantages, by achieving a more balanced distribution of power in the multiple phases of the motor and by providing fault tolerance. The study’s nonlinear optimal control method for five-phase IMs enables high performance for such motors and their efficient use in the traction system of EVs.
Social implications
Nonlinear optimal control for five-phase IMs supports the deployment of their use in EVs. Therefore, it contributes to the net-zero objective that aims at eliminating the emission of harmful exhaust gases coming from human activities. Most known manufacturers of vehicles have shifted to the production of all-electric cars. The study’s findings can optimize the traction system of EVs thus also contributing to the growth of the EV industry.
Originality/value
The proposed nonlinear optimal control method is novel comparing to past attempts for solving the optimal control problem for nonlinear dynamical systems. It uses a novel approach for selecting the linearization points and a new Riccati equation for computing the feedback gains of the controller. The nonlinear optimal control method is applicable to a wider class of dynamical systems than approaches based on the solution of state-dependent Riccati equations.
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Digbijay Nayak and Arunaditya Sahay
The case study has been prepared for management students/business executives to understand electric vehicle (EV) business, business environment, industry competition and strategic…
Abstract
Learning outcomes
The case study has been prepared for management students/business executives to understand electric vehicle (EV) business, business environment, industry competition and strategic planning and strategy implementation.
Case overview/synopsis
The size of the Indian passenger vehicle market was valued at US$32.70bn in 2021; it was projected to touch US$54.84bn by 2027 with a Compound Annual Growth Rate (CAGR) of more than 9% during the period 2022–2027. The passenger vehicle industry, a part of the overall automotive industry, was expected to grow at a rapid pace, as the Indian economy was rising at the fastest rate. However, the Government of India (GoI) had put a condition on the growth scenario by mandating that 100% of vehicles produced would be EVs by 2030. Tata Motors (TaMo), a domestic player in the market, had been facing a challenging competitive environment. Although it had been incurring losses, it had successfully ventured into the EV business. TaMo had taken advantage of the first mover by creating an electric mobility business vertical to enable the company to deliver on its aspiration of providing innovative and competitive e-mobility solutions. TaMo leadership had been putting efforts to scale up the electric mobility business, thus, contributing to GoI’s plan for electric mobility. Shailesh Chandra, president of electric mobility business, had a big task in hand. He had to scale up EV production and sales despite insufficient infrastructure for charging and shortages of electronic components for manufacturing.
Complexity academic level
The case study has been prepared for management students/business executives for strategic management class. It is recommended that the case study is distributed in advance so that the students can prepare well in advance for classroom discussions. Groups will be created to delve into details for a specific question. While one group will make their presentation, the other groups will question the solution provided and give suggestions.
Supplementary materials
Teaching notes are available for educators only.
Subject code
CSS 11: Strategy.
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Fuzhao Chen, Zhilei Chen, Qian Chen, Tianyang Gao, Mingyan Dai, Xiang Zhang and Lin Sun
The electromechanical brake system is leading the latest development trend in railway braking technology. The tolerance stack-up generated during the assembly and production…
Abstract
Purpose
The electromechanical brake system is leading the latest development trend in railway braking technology. The tolerance stack-up generated during the assembly and production process catalyzes the slight geometric dimensioning and tolerancing between the motor stator and rotor inside the electromechanical cylinder. The tolerance leads to imprecise brake control, so it is necessary to diagnose the fault of the motor in the fully assembled electromechanical brake system. This paper aims to present improved variational mode decomposition (VMD) algorithm, which endeavors to elucidate and push the boundaries of mechanical synchronicity problems within the realm of the electromechanical brake system.
Design/methodology/approach
The VMD algorithm plays a pivotal role in the preliminary phase, employing mode decomposition techniques to decompose the motor speed signals. Afterward, the error energy algorithm precision is utilized to extract abnormal features, leveraging the practical intrinsic mode functions, eliminating extraneous noise and enhancing the signal’s fidelity. This refined signal then becomes the basis for fault analysis. In the analytical step, the cepstrum is employed to calculate the formant and envelope of the reconstructed signal. By scrutinizing the formant and envelope, the fault point within the electromechanical brake system is precisely identified, contributing to a sophisticated and accurate fault diagnosis.
Findings
This paper innovatively uses the VMD algorithm for the modal decomposition of electromechanical brake (EMB) motor speed signals and combines it with the error energy algorithm to achieve abnormal feature extraction. The signal is reconstructed according to the effective intrinsic mode functions (IMFS) component of removing noise, and the formant and envelope are calculated by cepstrum to locate the fault point. Experiments show that the empirical mode decomposition (EMD) algorithm can effectively decompose the original speed signal. After feature extraction, signal enhancement and fault identification, the motor mechanical fault point can be accurately located. This fault diagnosis method is an effective fault diagnosis algorithm suitable for EMB systems.
Originality/value
By using this improved VMD algorithm, the electromechanical brake system can precisely identify the rotational anomaly of the motor. This method can offer an online diagnosis analysis function during operation and contribute to an automated factory inspection strategy while parts are assembled. Compared with the conventional motor diagnosis method, this improved VMD algorithm can eliminate the need for additional acceleration sensors and save hardware costs. Moreover, the accumulation of online detection functions helps improve the reliability of train electromechanical braking systems.
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Mouna Zerzeri, Intissar Moussa and Adel Khedher
The purpose of this paper aims to design a robust wind turbine emulator (WTE) based on a three-phase induction motor (3PIM).
Abstract
Purpose
The purpose of this paper aims to design a robust wind turbine emulator (WTE) based on a three-phase induction motor (3PIM).
Design/methodology/approach
The 3PIM is driven by a soft voltage source inverter (VSI) controlled by a specific space vector modulation. By adjusting the appropriate vector sequence selection, the desired VSI output voltage allows a real wind turbine speed emulation in the laboratory, taking into account the wind profile, static and dynamic behaviors and parametric variations for theoretical and then experimental analysis. A Mexican hat profile and a sinusoidal profile are therefore used as the wind speed system input to highlight the electrical, mechanical and electromagnetic system response.
Findings
The simulation results, based on relative error data, show that the proposed reactive power control method effectively estimates the flux and the rotor time constant, thus ensuring an accurate trajectory tracking of the wind speed for the wind emulation application.
Originality/value
The proposed architecture achieves its results through the use of mathematical theory and WTE topology combine with an online adaptive estimator and Lyapunov stability adaptation control methods. These approaches are particularly relevant for low-cost or low-power alternative current (AC) motor drives in the field of renewable energy emulation. It has the advantage of eliminating the need for expensive and unreliable position transducers, thereby increasing the emulator drive life. A comparative analysis was also carried out to highlight the online adaptive estimator fast response time and accuracy.
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Hamdi Ercan, Cüneyt Öztürk and Mustafa Akın
This paper aims to assess the impact of electrifying the environmental control system (ECS) and ice protection system (IPS), the primary pneumatic system consumers in a…
Abstract
Purpose
This paper aims to assess the impact of electrifying the environmental control system (ECS) and ice protection system (IPS), the primary pneumatic system consumers in a conventional commercial transport aircraft, on aircraft weight, range, and fuel consumption.
Design/methodology/approach
The case study was carried out on Airbus A321-200 aircraft. Design, modelling and analysis processes were carried out on Pacelab SysArc software. Conventional and electrical ECS and IPS architectures were modelled and analysed considering different temperature profiles.
Findings
The simulation results have shown that the aircraft model with ±270 VDC ECS and IPS architecture is lighter, has a more extended range and has less relative fuel consumption. In addition, the simulation results showed that the maximum range and relative fuel economy of all three aircraft models increased slightly as the temperature increased.
Practical implications
Considering the findings in this paper, it is seen that the electrification of the conventional pneumatic system in aircraft has positive contributions in terms of weight, power consumption and fuel consumption.
Social implications
The positive contributions in terms of weight, power consumption and fuel consumption in aircraft will be direct environmental and economic contributions.
Originality/value
Apart from the conventional ECS and IPS of the aircraft, two electrical architectures, 230 VAC and ±270 VDC, were modelled and analysed. To see the effects of the three models created in different temperature profiles, analyses were done for cold day, ISA standard day and hot day temperature profiles.
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Abdelmalek Saidoune, Hamza Houassine, Samir Bensaid, Nacera Yassa and Sadia Abbas
This paper aims to investigate the efficacy of teeth flux sensors in detecting, locating and assessing the severity of short-circuit faults in the stator windings of induction…
Abstract
Purpose
This paper aims to investigate the efficacy of teeth flux sensors in detecting, locating and assessing the severity of short-circuit faults in the stator windings of induction machines.
Design/methodology/approach
The experimental study involves inducing short-circuit winding turn variations on the induction machine’s stator and continuously measuring the RMS values across teeth flux sensors. Two crucial steps are taken for machine diagnosis: measurements under load operating conditions for fault detection and measurements under no-load conditions to determine fault location and severity.
Findings
The experimental results demonstrate that the proposed approach using teeth flux sensors is reliable and effective in detecting, locating and evaluating the severity of stator winding faults.
Research limitations/implications
While this study focuses on short-circuit faults, future research could explore other fault types and alternative sensor configurations to enhance the comprehensiveness of fault diagnosis.
Practical implications
The methodology outlined in this paper holds the potential to significantly reduce maintenance time and costs for induction machines, leading to substantial savings for companies.
Originality/value
This research contributes to the field by presenting an innovative approach that uses teeth flux sensors for a comprehensive fault diagnosis in induction machines. The originality lies in the effectiveness of this approach in providing reliable fault detection, location and severity evaluation.
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Mohammad Fathi, Roya Amjadifard, Farshad Eshghi and Manoochehr Kelarestaghi
Photovoltaic (PV) systems are experiencing exponential growth due to environmental concerns, unlimited and ubiquitous solar energy, and starting-to-make-sense panel costs…
Abstract
Purpose
Photovoltaic (PV) systems are experiencing exponential growth due to environmental concerns, unlimited and ubiquitous solar energy, and starting-to-make-sense panel costs. Alongside designing more efficient solar panels, installing solar trackers and special circuitry for optimizing power delivery to the load according to a maximum power point tracking (MPPT) algorithm are other ways of increasing efficiency. However, it is critical for any efficiency increase to account for the power consumption of any amendments. Therefore, this paper aims to propose a novel tracker while using MPPT to boost the PV system's actual efficiency accounting for the involved costs.
Design/methodology/approach
The proposition is an experimental pneumatic dual-axis solar tracker using light-dependent resistor (LDR) sensors. Due to its embedded energy storage, the pneumatic tracker offers a low duty-cycle operation leading to tracking energy conservation, fewer maintenance needs and scalability potential. While MPPT assures maximum load power delivery, the solar PV's actual delivered power is calculated for the first time, accounting for the solar tracking and MPPT power costs.
Findings
The experiments' results show an increase of 37.6% in total and 35.3% in actual power production for the proposed solar tracking system compared to the fixed panel system, with an MPPT efficiency of 90%. Thus, the pneumatic tracking system offers low tracking-energy consumption and good actual power efficiency. Also, the newly proposed pneumatic stimulant can significantly simplify the tracking mechanism and benefit from several advantages that come along with it.
Originality/value
To the best of the authors’ knowledge, this work proposes, for the first time, a single-motor pneumatic dual-axis tracker with less implementation cost, less frequent operation switching and scalability potential, to be developed in future works. Also, the pneumatic proposal delivers high actual power efficiency for the first time to be addressed.
Details
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Ali Hashemi, Hamed Taheri and Mohammad Dehghani
To prevent the coil from burning or getting damaged, it is necessary to estimate the duration of its operation as long as its temperature does not exceed the permissible limit…
Abstract
Purpose
To prevent the coil from burning or getting damaged, it is necessary to estimate the duration of its operation as long as its temperature does not exceed the permissible limit. This paper aims to investigate the effect of switching on the thermal behavior of impregnated and nonimpregnated windings. Also, the safe operating time for each winding is determined.
Design/methodology/approach
The power loss of the winding is expressed as a function of the winding specifications. Using homogenization techniques, the equivalent thermal properties for the homogenized winding are calculated and used in a proposed thermal equivalent circuit for winding modeling and analysis. The validity and accuracy of the proposed model are determined by comparing its analysis results and simulation and measurement results.
Findings
The results show that copper windings have better thermal behavior and lower temperature compared to aluminum windings. On the other hand, by impregnating or increasing the packing factor of the winding, the thermal behavior is improved. Also, by choosing the right duty cycle for the winding current source, it is possible to prevent the burning or damage of the winding and increase its lifespan. Comparing the measurement results with the analysis results shows that the proposed equivalent circuit has an error of less than 4% in the calculation of the winding center temperature.
Research limitations/implications
In this paper, the effect of temperature on the electrical resistance of the coil is ignored. Also, rectangular wires were not investigated. Research in these topics are considered as future work.
Originality/value
By calculating the thermal time constant of the winding, its safe operation time can be calculated so that its temperature does not exceed the tolerable value (150 °C). The proposed method analyzes both impregnated and nonimpregnated windings with various schemes. It investigates the effects of switching on their thermal behavior. Additionally, it determines the safe operating time for each type of winding.
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Rodolfo Canelón, Christian Carrasco and Felipe Rivera
It is well known in the mining industry that the increase in failures and breakdowns is due mainly to a poor maintenance policy for the equipment, in addition to the difficult…
Abstract
Purpose
It is well known in the mining industry that the increase in failures and breakdowns is due mainly to a poor maintenance policy for the equipment, in addition to the difficult access that specialized personnel have to combat the breakdown, which translates into more machine downtime. For this reason, this study aims to propose a remote assistance model for diagnosing and repairing critical breakdowns in mining industry trucks using augmented reality techniques and data analytics with a quality approach that considerably reduces response times, thus optimizing human resources.
Design/methodology/approach
In this work, the six-phase CRIPS-DM methodology is used. Initially, the problem of fault diagnosis in trucks used in the extraction of material in the mining industry is addressed. The authors then propose a model under study that seeks a real-time connection between a service technician attending the truck at the mine site and a specialist located at a remote location, considering the data transmission requirements and the machine's characterization.
Findings
It is considered that the theoretical results obtained in the development of this study are satisfactory from the business point of view since, in the first instance, it fulfills specific objectives related to the telecare process. On the other hand, from the data mining point of view, the results manage to comply with the theoretical aspects of the establishment of failure prediction models through the application of the CRISP-DM methodology. All of the above opens the possibility of developing prediction models through machine learning and establishing the best model for the objective of failure prediction.
Originality/value
The original contribution of this work is the proposal of the design of a remote assistance model for diagnosing and repairing critical failures in the mining industry, considering augmented reality and data analytics. Furthermore, the integration of remote assistance, the characterization of the CAEX, their maintenance information and the failure prediction models allow the establishment of a quality-based model since the database with which the learning machine will work is constantly updated.
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