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Article
Publication date: 10 February 2022

Djazia Khelil, Slimane Bouazabia and Pantelis N. Mikropoulos

The paper aims to estimate the instantaneous breakdown voltage of the lightning discharge from simulated figures in an energized rod-plane configuration protected by a lightning…

Abstract

Purpose

The paper aims to estimate the instantaneous breakdown voltage of the lightning discharge from simulated figures in an energized rod-plane configuration protected by a lightning rod. The same configuration of electrodes has been the subject of experimental investigations for the measurement of the instantaneous breakdown voltage using oscillographic monitoring. This study validates the simulation model by making a comparison with experimentation and involves the role of the inception field of the upward discharge in the propagation of this last one.

Design/methodology/approach

The research methodology is based on the development of a fractal lightning protection model based on real physical conditions of the discharge propagation, such as the downward discharge and the upward one emanating from protection. The voltage drop and the randomness character of the lightning discharge are also taken into account. The electrical field is an important parameter in discharge development; it is considered in this work at each step of the discharge propagation by the finite element method. The instantaneous breakdown voltage is measured and estimated by both empirical equations and simulated figures of lightning discharge

Findings

The established model that allows estimating the instantaneous breakdown voltage from simulated discharges and empirical equations gives results in a good agreement with experimentation. The involvement of the upward discharge inception field emanating from the lightning rod in the evolution of electrical discharge is illustrated.

Practical implications

The work presented in this paper aims to develop a new fractal lightning protection model taking into consideration physical phenomena intervening in the development of the lightning discharge.

Originality/value

The originality of this work consists of the combination between fractals modelling of the electrical discharge and the protection against lightning, in addition, to use one of the characteristics of the electrical discharge, which is the instantaneous breakdown voltage, to prove the importance of the inception field emanating from the upward discharge in the propagation criterion of this last one.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering , vol. 41 no. 4
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 27 May 2021

Wenchao Zhang

This paper aims to study the breakdown, oscillation and vanishing of the discharge channel and its influence on crater formation with simulation and experimental methods. The…

Abstract

Purpose

This paper aims to study the breakdown, oscillation and vanishing of the discharge channel and its influence on crater formation with simulation and experimental methods. The experiment results verified the effect of the oscillating characteristics of the discharge channel on the shape of the crater.

Design/methodology/approach

A mathematical model that considers the magnetohydrodynamics (MHD) and the discharge channel oscillation was established. The micro process of discharging based on magnetic-fluid coupling during electrical discharge machining (EDM) was simulated. The breakdown, oscillation and vanishing stage of the discharge channel were analyzed, and the crater after machining was obtained. Finally, a single-pulse discharge experiment during EDM was conducted to verify the simulation model.

Findings

During the breakdown of the discharge channel, the electrons move towards the center of the discharge channel. The electrons at the end diverge due to the action of water resistance, making the discharge channel appear wide at both ends and narrow in the middle, showing the pinch effect. Due to the mutual attraction of electrons and positive ions in the channel, the transverse oscillation of the discharge channel is shown on the micro level. Therefore, the position of the discharge point on the workpiece changes. The longitudinal oscillation in the discharge channel causes the molten pool on the workpiece to be ejected due to the changing pressure. The experimental results show that the shape of the crater is similar to that in the simulation, which verifies the correctness of the simulation results and also proves that the crater generated by the single pulse discharge is essentially the result of the interaction between transverse wave and longitudinal wave.

Originality/value

In this paper, the simulation of the discharge breakdown process in EDM was carried out, and a new mathematical model that considers the MHD and the discharge channel oscillation was established. Based on the MHD module, the discharge breakdown, oscillation and vanishing stages were simulated, and the velocity field and pressure field in the discharge area were obtained.

Details

Multidiscipline Modeling in Materials and Structures, vol. 17 no. 4
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 13 July 2020

Ruben Phipon, Ishwer Shivakoti and Ashis Sharma

This paper aims to present the performance of deionized water in electrical discharge machining (EDM) during machining of Inconel 718, copper tool electrode and deionized water as…

Abstract

Purpose

This paper aims to present the performance of deionized water in electrical discharge machining (EDM) during machining of Inconel 718, copper tool electrode and deionized water as dielectric. Three parameters, namely, pulse-on-time, pulse-off-time and discharge current were taken as control parameters with individual parameter having three levels. Influence of these control parameters on response such as tool wear rate (TWR), material removal rate (MRR) and surface roughness (Ra) is evaluated at various combinations of parametric levels. The results reveal deionized water can be effectively used as a sustainable dielectric and may substitute the hydrocarbon-based dielectric in electrical discharge machining. Also, the control parameters considered show significant impact on the process criteria. Super ranking method was adopted to achieve optimal integration of EDM control factors for obtaining higher MRR, lower TWR and Ra. Further, by applying analysis of variance test, discharge current is established as the dominant parameter during the machining process.

Design/methodology/approach

The experimentation was performed on Inconel 718 in SPARKONIX MOS, 35 A, ZNC EDM using deionized water as dielectric and copper tool as electrode. The dielectric circulatory system was developed without disturbing the existing dielectric circulation system. Figure 1 shows the EDM with newly developed dielectric system. The existing system consists of hydrocarbon-based dielectric, which has a number of drawbacks during the machining such as carbide deposition on the work material, which reduces removal of material from work material; carbon particle adhesion on tool, which results in inefficient discharge between the electrode; and the work material and production of CO and CH4 during machining, which makes the machining environment toxic. To overcome these drawbacks, a sustainable dielectric was adopted in present work. Trial experiments were conducted to select the ranges of parameters, namely, discharge current, pulse-on-time and pulse-off-time. The process characteristics were evaluated at different parametric combinations and the experimentation was designed as per Taguchi L9 orthogonal array. Table 1 shows the properties of Inconel 718. Table 2 shows the parameters considered with its ranges. Table 3 shows the experimental values. The difference of weight of work piece before and after was taken and divided by the machining time used for calculating the MWR. Similarly, the difference of weight of tool material before and after was taken and divided by machining time and is used for calculating TWR. Measurement of surface roughness was done using Talysurf surface roughness meter.

Findings

The experimentation was conducted at different parametric combination on Inconel 718 taking copper as electrode and deionized water as dielectric. The performance criteria was evaluated at considered parametric combination. The result shows that the EDM parameters have significant contribution on the performance criteria and deionized water can be effectively used as dielectric medium in EDM. The use of deionized water as dielectric will improve the process and sustainable green machining can be performed. Super ranking method has been implemented to achieve the best combination of control factors and it is obtained that the combination A1B1C3 (i.e. discharge current = 3 A, pulse-on-time = 1 µs and pulse-off-time = 3 µs) is best combination for obtaining the higher MRR and lower TWR and Ra. The contributing factor in the proposed research work is discharge current. Further, ANOVA was implemented to check the adequacy of these result. It was established that discharge current is the most influential factor followed by pulse-on-time and the least contributing factor as pulse-off-time. The findings of this paper may open the guidelines for researcher for performing research in the field of sustainable machining of difficult to cut materials such as Inconel 718 with sustainable dielectrics in engineering applications.

Originality/value

The paper is original in nature. The findings of this paper may open the guidelines for researcher for performing research in the field of sustainable machining.

Details

World Journal of Engineering, vol. 17 no. 5
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 31 July 2009

Kadir Dursun and Can Cogun

In electrical discharge machining (EDM) process, the production of separate electrodes for rough, semi‐rough and finish machining of dies and moulds having complex surfaces…

Abstract

Purpose

In electrical discharge machining (EDM) process, the production of separate electrodes for rough, semi‐rough and finish machining of dies and moulds having complex surfaces, results in high cost and long lead‐time in manufacturing. The purpose of this paper is to describe the machining performance of electrodes formed by using copper wire bunches (WBs) positioned to conform the surface to be machined was experimentally and theoretically analyzed. In the study, the variations in the machining rate, electrode wear rate, relative wear and workpiece surface roughness were examined for various discharge current and pulse‐time settings.

Design/methodology/approach

Copper WBs positioned to conform the surface to be machined in electric discharge machining. The variations in the machining rate, electrode wear rate, relative wear and workpiece surface roughness were examined experimentally for various discharge current and pulse‐time settings. The WB electrodes (WBEs) are proven to be satisfactory as electrodes for roughing operations in electric discharge machining.

Findings

The increase in number of wires and pulse energy result in decrease of relative wear for each wire in the electrode. The increase in number of wires in electrodes causes increase in machining area and in machining time in WBE method. With the increase of discharge current and pulse time, the electrode wear rate and material removal values increase and machining time decreases. By using the mathematical models obtained from the result of the experiments, the electrode wear rate, material removal rate, relative wear and the set length of wires for the desired cavity profile can be calculated. The labor cost of electrode manufacturing in the WBE method is lower compared to conventional solid electrodes. The use of WBE method for rough machining decreases machining cost and time. The use of WBE method decreases both the number of the electrodes required and the delay in starting machining due to the preparation of electrode in EDM.

Originality/value

This paper introduces the benefits of using WBE in electric discharge machining; wear and material removal characteristics of WBEs are introduced; the surface roughness characteristics of surfaces produced by WBEs are examined experimentally; and the effect of number of wires used in WBEs given (experimental findings).

Details

Rapid Prototyping Journal, vol. 15 no. 4
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 23 March 2010

Abhijit Kushari and Kelvin Loh

The purpose of this paper is to develop and characterize a pulsed plasma thruster (PPT) that does not need a spark plug to initiate the plasma discharge.

Abstract

Purpose

The purpose of this paper is to develop and characterize a pulsed plasma thruster (PPT) that does not need a spark plug to initiate the plasma discharge.

Design/methodology/approach

Two parallel rail thrusters were built and their performances were characterized inside a vacuum chamber to elucidate the effect of vacuum level and thruster geometry on the performance. The thruster electrical performance was quantified by measuring the voltage output from a Rogowski coil connected to the power supply. The thrust produced by the developed thruster was estimated by measuring the force exerted by the plume on a light weight pendulum, whose deflection was measured using a laser displacement sensor.

Findings

The thruster can operate without a spark plug. In general, the performance parameters such as thrust, mass ablation, impulse bit, and specific impulse per discharge, would increase with increasing pressure levels up to an optimum level due to the increase in discharge energy as well as the decrease in the total impedance of the plasma discharge. The discharge frequency is function of the breakdown potential, the total resistance in the equivalent circuit, and the capacitance of the circuit. The total impedance of the circuit decreases with pressure level and hence the discharge energy increases. The thrust efficiency is found to be affected by the thruster geometry as well as the discharge energy.

Research limitations/implications

The studies reported in this paper have been carried out at relatively higher pressure levels compared than prevail in space. However, it should be possible to extrapolate these results to the lower vacuum levels at which the performance is independent of the geometry.

Practical implications

The results reported in this paper suggest a design guideline for auto‐initiated PPT.

Originality/value

If the spark plug is eliminated, the size of the thrusters can be reduced and arrays of such thrusters can be manufactured using micro electro mechanical systems techniques, which can provide tremendous control authority over the satellite positioning.

Details

Aircraft Engineering and Aerospace Technology, vol. 82 no. 2
Type: Research Article
ISSN: 0002-2667

Keywords

Article
Publication date: 31 January 2022

Masoume Amirbande and Abolfazl Vahedi

To design a pulse power water treatment system, it is necessary to design a reactor optimally. One of the most essential types of reactors used in water treatment is the…

Abstract

Purpose

To design a pulse power water treatment system, it is necessary to design a reactor optimally. One of the most essential types of reactors used in water treatment is the dielectric barrier discharge (DBD) reactor. The purpose of this paper is to model the electric field in the two types of planar and coaxial reactors to have an accurate analytical formula for using in the optimal design according to the required electric field of the treatment.

Design/methodology/approach

The method proposed in this paper focuses on the voltage of different areas in the reactor and different boundary conditions to obtain the surface charge density. In this regard, parameters of the dielectric and treated material, as well as the reactor dimension, have been affected in the equations. To confirm the analytical results, the finite element method simulation has been performed, and it shows the accuracy of this method.

Findings

The exact analytical equation of the electric field is found within the discharge zone of the planar and coaxial DBD reactors. These equations can predict the values of different parameters of the reactor required to purify the material before each design and it does not even require simulation.

Originality/value

The electric field formula presented in this paper can allow the manufacturers of pulse power water treatment systems to optimize their design easily, cost-effectively and in less time. Also, the formulas provided are completely general and remain effective for all materials.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering , vol. 41 no. 5
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 2 January 2009

Jiacheng Zhang and Kazimierz Adamiak

The purpose of this paper is to present a novel numerical algorithm, which can be used to simulate the stationary electric corona discharge in oxygen including some number of…

Abstract

Purpose

The purpose of this paper is to present a novel numerical algorithm, which can be used to simulate the stationary electric corona discharge in oxygen including some number of ionic species and ionic reactions.

Design/methodology/approach

Differential equations governing distribution of the electric field and space charge density for all ionic species have been solved using different numerical techniques: finite element method, method of characteristics (MoC) and donor‐cell method (DCM). Triangular discretization with linear interpolation of solution has been used.

Findings

Thickness of the ionisation layer in oxygen under normal conditions is in the order of a few hundred micrometers. Most electrons are attached to the neutral oxygen molecules forming negative ions in the drift zone. The current density on the ground plate basically follows the Warburg curve, but the DCM predicts a smooth current density distribution, while in the MoC the current density abruptly drops to zero at some radial distance.

Originality/value

This is the first attempt to solve this problem in the 2D point‐plane configuration. The results can lead to better understanding of all processes occurring in the corona discharge and provide information about density and distribution of different ionic species and current densities.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 28 no. 1
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 10 February 2021

Vaibhav Sidraya Ganachari, Uday Chate, Laxman Waghmode, Prashant Jadhav and Satish Mullya

Many engineering applications in this era require new age materials; however, some classic alloys like spring steel are still used in critical applications such as aerospace…

Abstract

Purpose

Many engineering applications in this era require new age materials; however, some classic alloys like spring steel are still used in critical applications such as aerospace, defense and automobile. To machine spring steel material, there exist various difficulties such as rapid tool wear rate, the rough surface formation of a workpiece and higher power consumption. The purpose of this paper is to address these issues, various approaches in addition to electrical discharge machines (EDM) are used such as dry EDM (DEDM) and near dry EDM (NDEDM).

Design/methodology/approach

This study focuses on these two approaches and their comparative analysis with respect to tool wear during machining of spring steel material. For this study, current, gap voltage, cycle time and dielectric medium pressure are considered input variables. This study shows that the near dry EDM approach yields better results. Hence, the thermo-electrical model for this approach is developed using ANSYS workbench, which is further validated by comparing with experimental results. This thermo-electrical model covers spark radius variation and formation of temperature profile due to electric discharge. Transient thermal analysis is used to simulate the electric discharge machining.

Findings

It is observed from this study that discharge environment parameters such as debris concentration and fluid viscosity largely influences the dielectric fluid pressure value. Experimental results revealed that NDEDM yields better results in comparison with DEDM as it shows a 25% lesser tool wear rate in NDEDM.

Originality/value

The range of predicted results and the experimental results are in close agreement, authenticating the model.

Details

World Journal of Engineering, vol. 18 no. 5
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 13 September 2023

Abhinav Shard, Mohinder Pal Garg and Vishal Gupta

The purpose of this study is to explore the machining characteristics of electrical discharge machining (EDM) when a tool is fabricated using powder metallurgy. Because pure Cu…

Abstract

Purpose

The purpose of this study is to explore the machining characteristics of electrical discharge machining (EDM) when a tool is fabricated using powder metallurgy. Because pure Cu tools obtained using conventional machining pose problems of high tool wear rate, tool oxidation causes loss of characteristics in tool shape.

Design/methodology/approach

The research investigation carried out experiments planned through Taguchi’s robust design of experiments and used analysis of variance (ANOVA) to carry out statistical analysis.

Findings

It has been found that copper and chromium electrodes give less metal removal rate as compared to the pure Cu tool. Analytical outcomes of ANOVA demonstrated that MRR is notably affected by the variable’s polarity, peak current, pulse on time and electrode type in the machining of EN9 steel with EDM, whereas the variables pulse on time, gap voltage and electrode type have a significant influence on EWR. Furthermore, the process also showed that the use of powder metallurgy tool effectively reduces the value of SR of the machined surface as well as the tool wear rate. The investigation exhibited the possibility of the use of powder metallurgy electrodes to upgrade the machining efficiency of EDM process.

Research limitations/implications

There is no major limitation or implication of this study. However, the composition of the powders used in powder metallurgy for the fabrication of tools needs to be precisely controlled with careful control of process variables during subsequent fabrication of electrodes.

Originality/value

To the best of the authors’ knowledge, this is the first study that investigates the effectiveness of copper and chromium electrodes/tools fabricated by means of powder metallurgy in EDM of EN9 steel. The effectiveness of the tool is assessed in terms of productivity, as well as accuracy measures of MRR and surface roughness of the components in EDM machining.

Details

World Journal of Engineering, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 3 October 2008

Izabela L. Ciesielska and Jozef Masajtis

The purpose of this paper is to analyze the corona discharge films (CDFs) taken from the fingertips of human subjects who had contact for a long period of time with two sets of…

Abstract

Purpose

The purpose of this paper is to analyze the corona discharge films (CDFs) taken from the fingertips of human subjects who had contact for a long period of time with two sets of clothes, in order to establish in what way a long period of contact with textiles influences life's parameters: the heart beat (HB), the blood pressure (BP), and the volunteers' level of comfort.

Design/methodology/approach

Three volunteers took part in the experiments. They were placing a fingertip in the area of a strong electrical field of high voltage (10 kV) and high frequency (1,024 Hz) to register a CDF. A digital camera placed within the area of corona discharges records this phenomenon.

Findings

The paper finds that there is no statistical difference between the parameters of a CDF taken from the fingertips of volunteers after 5 h of wearing two sets of clothes. There is a connection between the level of comfort of the volunteers and their CDF.

Originality/value

The CDF shows the consequence of the different factors, impact on human subjects. The authors are moderate in their opinion about the influence of extreme textiles‐related feelings.

Details

International Journal of Clothing Science and Technology, vol. 20 no. 5
Type: Research Article
ISSN: 0955-6222

Keywords

1 – 10 of over 5000