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Article
Publication date: 12 September 2023

Jun-Hui Chai, Jun-Ping Zhong, Bo Xu, Zi-Jian Zhang, Zhengxiang Shen, Xiao-Long Zhang and Jian-Min Shen

The high-pressure accumulator has been widely used in the hydraulic system. Failure pressure prediction is crucial for the safe design and integrity assessment of the…

Abstract

Purpose

The high-pressure accumulator has been widely used in the hydraulic system. Failure pressure prediction is crucial for the safe design and integrity assessment of the accumulators. The purpose of this study is to accurately predict the burst pressure and location for the accumulator shells due to internal pressure.

Design/methodology/approach

This study concentrates the non-linear finite element simulation procedure, which allows determination of the burst pressure and crack location using extensive plastic straining criterion. Meanwhile, the full-scale hydraulic burst test and the analytical solution are conducted for comparative analysis.

Findings

A good agreement between predicted and measured the burst pressure that was obtained, and the predicted failure point coincided very well with the fracture location of the actual shell very well. Meanwhile, the burst pressure of the shells increases with wall thickness, independent of the length. It can be said that the non-linear finite element method can be employed to predict the failure behavior of a cylindrical shell with sufficient accuracy.

Originality/value

This paper can provide a designer with additional insight into how the pressurized hollow cylinder might fail, and the failure pressure has been predicted accurately with a minimum error below 1%, comparing the numerical results with experimental data.

Details

International Journal of Structural Integrity, vol. 14 no. 6
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 27 April 2023

Wanderson Ferreira dos Santos, Ayrton Ribeiro Ferreira and Sergio Persival Baroncini Proença

The present paper aims to explore a computational homogenisation procedure to investigate the full geometric representation of yield surfaces for isotropic porous ductile media…

Abstract

Purpose

The present paper aims to explore a computational homogenisation procedure to investigate the full geometric representation of yield surfaces for isotropic porous ductile media. The effects of cell morphology and imposed boundary conditions are assessed. The sensitivity of the yield surfaces to the Lode angle is also investigated in detail.

Design/methodology/approach

The microscale of the material is modelled by the concept of Representative Volume Element (RVE) or unit cell, which is numerically simulated through three-dimensional finite element analyses. Numerous loading conditions are considered to create complete yield surfaces encompassing high, intermediate and low triaxialities. The influence of cell morphology on the yield surfaces is assessed considering a spherical cell with spherical void and a cubic RVE with spherical void, both under uniform strain boundary condition. The use of spherical cell is interesting as preferential directions in the effective behaviour are avoided. The periodic boundary condition, which favours strain localization, is imposed on the cubic RVE to compare the results. Small strains are assumed and the cell matrix is considered as a perfect elasto-plastic material following the von Mises yield criterion.

Findings

Different morphologies for the cell imply in different yield conditions for the same load situations. The yield surfaces in correspondence to periodic boundary condition show significant differences compared to those obtained by imposing uniform strain boundary condition. The stress Lode angle has a strong influence on the geometry of the yield surfaces considering low and intermediate triaxialities.

Originality/value

The exhaustive computational study of the effects of cell morphologies and imposed boundary conditions fills a gap in the full representation of the flow surfaces. The homogenisation-based strategy allows us to further investigate the influence of the Lode angle on the yield surfaces.

Details

Engineering Computations, vol. 40 no. 4
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 15 December 2023

Sanjay Kumar Singh, Lakshman Sondhi, Rakesh Kumar Sahu and Royal Madan

The purpose of the study is to perform elastic stress and deformation analysis of a functionally graded hollow disk under different conditions (rotation, gravity, internal…

Abstract

Purpose

The purpose of the study is to perform elastic stress and deformation analysis of a functionally graded hollow disk under different conditions (rotation, gravity, internal pressure, temperature with variable heat generation) and their combinations.

Design/methodology/approach

The classical method of solution, Navier's equation, is used to solve the governing equation. The analysis considers thermal and mechanical boundary conditions and takes into account the variation of material properties according to a power law function of the radius of the disk and grading parameter.

Findings

The findings of the study reveal distinct trends and behaviors based on different grading parameters. The influence of gravity is found to be negligible, resulting in similar patterns to the pure rotation case. Variable heat generation introduces non-linear temperature profiles and higher displacements, with stress values influenced by grading parameters.

Practical implications

The study provides valuable insights into the behavior of displacement and stresses in hollow disks, offering a deeper understanding of their mechanical response under varying conditions. These insights can be useful in the design and analysis of functionally graded hollow disks in various engineering applications.

Originality/value

The originality and value of this study lies in the consideration of various loading combinations of rotation, gravity, internal pressure and temperature with variable heat generation. Furthermore, the study of effect of various angular rotations, temperatures and pressures expands the understanding of the mechanical behavior of such structures, contributing to the existing body of knowledge in the field.

Details

International Journal of Structural Integrity, vol. 15 no. 1
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 3 April 2023

Yushan Gao, Ping Zhang and Shihui Huo

Regeneratively cooled thrust chamber is a key component of reusable liquid rocket engines. Subjected to cyclic thermal-mechanical loadings, its failure can seriously affect the…

Abstract

Purpose

Regeneratively cooled thrust chamber is a key component of reusable liquid rocket engines. Subjected to cyclic thermal-mechanical loadings, its failure can seriously affect the service life of engines. QCr0.8 copper alloy is widely used in thrust chamber walls due to its excellent thermal conductivity, and its mechanical and fatigue properties are essential for the evaluation of thrust chamber life. This paper contributes to the understanding of the damage mechanism and material selection of regeneratively cooled thrust chambers for reusable liquid rocket engines.

Design/methodology/approach

In this paper, tensile and low-cycle fatigue (LCF) tests were conducted for QCr0.8 alloy, and a Chaboche combined hardening model was established to describe the elastic-plastic behavior of QCr0.8 at different temperatures and strain levels. In addition, an LCF life prediction model was established based on the Manson–Coffin formula. The reliability and accuracy of models were then verified by simulations in ABAQUS. Finally, the service life was evaluated for a regenerative cooling thrust chamber, under the condition of cyclic startup and shutdown.

Findings

In this paper, a Chaboche combined hardening model was established to describe the elastoplastic behavior of QCr0.8 alloy at different temperatures and strain levels through LCF experiments. The parameters of the fitted Chaboche model were simulated in ABAQUS, and the simulation results were compared with the experimental results. The results show that the model has high reliability and accuracy in characterizing the viscoplastic behavior of QCr0.8 alloy.

Originality/value

(1)The parameters of a Chaboche combined hardening constitutive model and LCF life equation were optimized by tensile and strain-controlled fatigue tests of QCr0.8 copper alloy. (2) Based on the Manson–Coffin formula, the reliability and accuracy of constitutive model were then verified by simulations in ABAQUS. (3)Thermal-mechanical analysis was carried out for regeneratively cooled thrust chamber wall of a reusable liquid rocket engine, and the service life considering LCF, creep and ratcheting damage was analyzed.

Details

Multidiscipline Modeling in Materials and Structures, vol. 19 no. 3
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 9 August 2023

Yi Sui, Yi Wang and Xiang Yu

The dynamic response of the nuclear power plants (NPPs) with pile foundation reinforcement have not yet been systemically investigated in detail. Thus, there is an urgent need to…

Abstract

Purpose

The dynamic response of the nuclear power plants (NPPs) with pile foundation reinforcement have not yet been systemically investigated in detail. Thus, there is an urgent need to improve evaluation methods for nonlithological foundation reinforcements, as this issue is bound to become an unavoidable task.

Design/methodology/approach

A nonlinear seismic wave input method is adopted to consider both a nonlinear viscoelastic artificial boundary and the nonlinear properties of the overburden layer soil. Subsequently, the effects of certain vital parameters on the structural response are analyzed.

Findings

A suitable range for the size of the overburden foundation is suggested. Then, when piles are used to reinforce the overburden foundation, the peak frequencies in the floor response spectra (FRS) in the horizontal direction becomes higher (38%). Finally, the Poisson ratio of the foundation soil has a significant influence on the FRS peak frequency in the vertical direction (reduce 35%–48%).

Originality/value

The quantifiable results are performed to demonstrate the seismic responses with respect to key design parameters, including foundational dimensions, the Poisson Ratio of the soil and the depth of the foundation. The results can help guide the development of seismic safety requirements for NPPs.

Details

Engineering Computations, vol. 40 no. 6
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 28 March 2023

Minting Wang, Renjie Cao, HuiChao Chang and Dong Liang

Laser-based powder bed fusion (LPBF) is a new method for forming thin-walled parts, but large cooling rates and temperature gradients can lead to large residual stresses and…

Abstract

Purpose

Laser-based powder bed fusion (LPBF) is a new method for forming thin-walled parts, but large cooling rates and temperature gradients can lead to large residual stresses and deformations in the part. This study aims to reduce the residual stress and deformation of thin-walled parts by a specific laser rescanning strategy.

Design/methodology/approach

A three-dimensional transient finite element model is established to numerically simulate the LPBF forming process of multilayer and multitrack thin-walled parts. By changing the defocus amount, the laser in situ annealing process is designed, and the optimal rescanning parameters are obtained, which are verified by experiments.

Findings

The results show that the annealing effect is related to the average surface temperature and scan time. When the laser power is 30 W and the scanning speed is 20 mm/s, the overall residual stress and deformation of the thin-walled parts are the smallest, and the in situ annealing effect is the best. When the annealing frequency is reduced to once every three layers, the total annealing time can be reduced by more than 60%.

Originality/value

The research results can help better understand the influence mechanism of laser in situ annealing process on residual stress and deformation in LPBF and provide guidance for reducing residual stress and deformation of LPBF thin-walled parts.

Article
Publication date: 7 November 2023

Shun-Peng Zhu, Xiaopeng Niu, Behrooz Keshtegar, Changqi Luo and Mansour Bagheri

The multisource uncertainties, including material dispersion, load fluctuation and geometrical tolerance, have crucial effects on fatigue performance of turbine bladed disks. In…

Abstract

Purpose

The multisource uncertainties, including material dispersion, load fluctuation and geometrical tolerance, have crucial effects on fatigue performance of turbine bladed disks. In view of the aim of this paper, it is essential to develop an advanced approach to efficiently quantify their influences and evaluate the fatigue life of turbine bladed disks.

Design/methodology/approach

In this study, a novel combined machine learning strategy is performed to fatigue assessment of turbine bladed disks. Proposed model consists of two modeling phases in terms of response surface method (RSM) and support vector regression (SVR), namely RSM-SVR. Two different input sets obtained from basic variables were used as the inputs of RSM, then the predicted results by RSM in first phase is used as inputs of SVR model by using a group data-handling strategy. By this way, the nonlinear flexibility of SVR inputs is improved and RSM-SVR model presents the high-tendency and efficiency characteristics.

Findings

The accuracy and tendency of the RSM-SVR model, applied to the fatigue life estimation of turbine bladed disks, are validated. The results indicate that the proposed model is capable of accurately simulating the nonlinear response of turbine bladed disks under multisource uncertainties, and SVR-RSM model provides an accurate prediction strategy compared to RSM and SVR for fatigue analysis of complex structures.

Originality/value

The results indicate that the proposed model is capable of accurately simulate the nonlinear response of turbine bladed disks under multisource uncertainties, and SVR-RSM model provides an accurate prediction compared to RSM and SVRE for fatigue analysis of turbine bladed disk.

Details

International Journal of Structural Integrity, vol. 14 no. 6
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 16 August 2023

Lucilla Coelho de Almeida, Joao Americo Aguirre Oliveira Junior and Jian Su

This paper aims to present a novel approach for computing particle temperatures in simulations coupling computational fluid dynamics (CFD) and discrete element method (DEM) to…

Abstract

Purpose

This paper aims to present a novel approach for computing particle temperatures in simulations coupling computational fluid dynamics (CFD) and discrete element method (DEM) to predict flow and heat transfer in fluidized beds of thermally thick spherical particles.

Design/methodology/approach

An improved lumped formulation based on Hermite-type approximations for integrals to relate surface temperature to average temperature and surface heat flux is used to overcome the limitations of classical lumped models. The model is validated through comparisons with analytical solutions for a convectively cooled sphere and experimental data for a fixed particle bed. The coupled CFD-DEM model is then applied to simulate a Geldart D bubbling fluidized bed, comparing the results to those obtained using the classical lumped model.

Findings

The validation cases demonstrate that ignoring internal thermal resistance can significantly impact the temperature in cases where the Biot number is greater than 0.1. The results for the fixed bed case clearly demonstrate that the proposed method yields significantly improved outcomes compared to the classical model. The fluidized bed results show that surface temperature can deviate considerably from the average temperature, underscoring the importance of accurately accounting for surface temperature in convective heat transfer predictions and surface processes.

Originality/value

The proposed approach offers a physically more consistent simulation without imposing a significant increase in computational cost. The improved lumped formulation can be easily and inexpensively integrated into a typical DEM solver workflow to predict heat transfer for spherical particles, with important implications for various industrial applications.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 33 no. 12
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 20 October 2023

Dragan D. Milašinović

The purpose of this paper is to describe various aspects of the visco-elastoplastic (VEP) behavior of porous-hardened concrete samples in relation to standard tests.

Abstract

Purpose

The purpose of this paper is to describe various aspects of the visco-elastoplastic (VEP) behavior of porous-hardened concrete samples in relation to standard tests.

Design/methodology/approach

The problem is formulated on the basis of the rheological-dynamic analogy (RDA). In this study, changes in creep coefficient, Poisson's ratio, damage variables, modulus of elasticity, strength and angle of internal friction as a function of porosity are defined by P and S wave velocities. The RDA model provides a description of the degradation process of material properties from their peak state to their ultimate values using void volume fraction (VVF).

Findings

Compared to numerous versions of acoustic emission tracking developed to analyze the behavior of total wave propagation in inhomogeneous media with density variations, the proposed model is comprehensive in interpretation and consistent with physical understanding. The comparison of the damage variables with the theoretical variables under the assumption of spherical voids in the spherical representative volume element (RVE) shows a satisfactory agreement of the results for all analyzed samples if the maximum porosities are used for comparison.

Originality/value

The paper presents a new mathematical-physical method for examining the effect of porosity on the characteristics of hardened concrete. Porosity is essentially related to density variations. Therefore, it was logical to define the limit values of porosity using the strain energy density.

Details

Engineering Computations, vol. 40 no. 9/10
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 22 May 2023

Pandimani

The ultimate capacity and ductility behavior of a reinforced concrete (RC) beam generally depends on its constituent material properties. This study aims to use ANSYS to…

Abstract

Purpose

The ultimate capacity and ductility behavior of a reinforced concrete (RC) beam generally depends on its constituent material properties. This study aims to use ANSYS to accentuate the nonlinear parametric finite element (FE) simulations of RC sections under monotonic loading.

Design/methodology/approach

The concrete matrix and steel reinforcement are the primary constituent materials of RC beams. The material properties such as tensile reinforcement area, tensile bars yield strength, concrete compressive strength and strain rate in tensile reinforcement at nominal strength have significantly influenced the ultimate response of RC beams. Therefore, these intensive parameters are considered in this study to ascertain their effect on the RC beam's ultimate behavior. The nonlinear response up to the ultimate load capacity and the crack evolutions of RC beams are predicted efficiently.

Findings

The parametric study reveals that increasing the tensile steel reinforcements (from Ast = 213–857 mm2) significantly improves the ultimate load capacity by 229% and yield deflections by 20%. However, it declines the ultimate deflection by 47% and ductility by 56% substantially. Varying the strain limit (?tn = 0.010–0.0015) of tensile reinforcement has proficiently increased the ultimate load-resisting capacity by 20%, whereas the ductility declined by 62%. When the concrete strength increases (from fck = 25–65 MPa), the cracking load increases profoundly by 51%, whereas the ultimate capacity has found an insignificant effect.

Originality/value

The load-deflection response plots extracted from the proposed numerical model exhibit satisfactory accuracy (less than 9% deviation) against the experimental curves available in the literature, which emphasizes the proficiency of the proposed FE model.

Details

Multidiscipline Modeling in Materials and Structures, vol. 19 no. 4
Type: Research Article
ISSN: 1573-6105

Keywords

1 – 10 of 25