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Some frictional contact problems are characterized by significant variations in the location and size of the contact area occurring in the process of deformation. When this feature is combined with strongly non‐linear, path‐dependent material behaviour, difficulties with convergence of the typically used iterative processes can be encountered. Demonstrates this by analysis of press‐fit connection, a typical problem in which both of those characteristics can be present. Offers an explanation as to the possible source of those difficulties. Suggests in support of this explanation, two simple modifications of the usual iterative schemes. In spite of their simplicity, they are found to be more robust than those usual schemes which are normally used in numerical analysis of similar problems.

This work is concerned with the computational modelling of non‐linear solid material behaviour in the finite strain regime. Based on the recent computational formulations for modelling of inelastic material behaviour, a generalized material model is presented for inelastic materials incorporating classical elastic, viscoelastic, plastic and viscoplastic material description, all operating in the finite strain regime. The underlying rheological model corresponds to the combined action of several rheological components, such as Hooke, Maxwell and Prandtl elements, arranged in parallel. This work summarizes the theoretical basis of the material model and presents the computational treatment in the framework of a finite element solution procedure. Numerical examples are provided to illustrate the scope of the described computational strategy.

The purpose of this study is to develop an elasto-plastic multi-material shell model by which finite element analysis of laser welded joints is carried out at the interface of the heat-affected zone and base material.

The multi-material shell model is implemented on the simple cantilever and double cantilever welded plates to examine the efficiency of the developed model.

By reducing the computational time approximately 20 times with the developed model, the results obtained in the form of von Mises stress and equivalent plastic strain are found in good agreement as compared with the reference solid model.

The accurate and fast prediction of the stresses and strains in the laser welded joints, and the developed multi-material model is helpful to simulate complex industrial welded structures.

The purpose of this paper is to present eight local elasto‐plastic beam element formulations incorporated into the corotational framework for two‐noded three‐dimensional beams. These formulations capture the warping torsional effects of open cross‐sections and are suitable for the analysis of the nonlinear buckling and post‐buckling of thin‐walled frames with generic cross‐sections. The paper highlights the similarities and discrepancies between the different local element formulations. The primary goal of this study is to compare all the local element formulations in terms of accuracy, efficiency and CPU‐running time.

The definition of the corotational framework for a two‐noded three‐dimensional beam element is presented, based upon the works of Battini .The definitions of the local element kinematics and displacements shape functions are developed based on both Timoshenko and Bernoulli assumptions, and considering low‐order as well as higher‐order terms in the second‐order approximation of the Green‐Lagrange strains. Element forces interpolations and generalized stress resultant vectors are then presented for both mixed‐based Timoshenko and Bernoulli formulations. Subsequently, the local internal force vector and tangent stiffness matrix are derived using the principle of virtual work for displacement‐based elements and the two‐field Hellinger‐Reissner assumed stress variational principle for mixed‐based formulations, respectively. A full comparison and assessment of the different local element models are performed by means of several numerical examples.

In this study, it is shown that the higher order elements are more accurate than the low‐order ones, and that the use of the higher order mixed‐based Bernoulli element seems to require the least number of FEs to accurately model the structural behavior, and therefore allows some reduction of the CPU time compared to the other converged solutions; where a larger number of elements are needed to efficiently discretize the structure.

The paper reports computation times for each model in order to assess their relative efficiency. The effect of the numbers of Gauss points along the element length and within the cross‐section are also investigated.

In this paper an interface is derived between arbitrary three‐dimensional material laws and finite elements which include special stress conditions. The mechanical models of beams and shells are usually based upon zero‐stress conditions. This requires a material law respecting the stress condition for each finite element formulation. Complicated materials, e.g. finite strain models are often described in the 3D‐continuum. Considering the zero‐stress condition requires a reformulation of these material laws, which is often complicated. The subject of this paper is to incorporate physically non‐linear 3D‐material laws in beam and shell elements. To this effect a local algorithm will be developed to condense an arbitrary 3D‐material law with respect to the zero‐stress condition. The algorithm satisfies the stress condition at each integration point on the element level.

The high-pressure accumulator has been widely used in the hydraulic system. Failure pressure prediction is crucial for the safe design and integrity assessment of the accumulators. The purpose of this study is to accurately predict the burst pressure and location for the accumulator shells due to internal pressure.

This study concentrates the non-linear finite element simulation procedure, which allows determination of the burst pressure and crack location using extensive plastic straining criterion. Meanwhile, the full-scale hydraulic burst test and the analytical solution are conducted for comparative analysis.

A good agreement between predicted and measured the burst pressure that was obtained, and the predicted failure point coincided very well with the fracture location of the actual shell very well. Meanwhile, the burst pressure of the shells increases with wall thickness, independent of the length. It can be said that the non-linear finite element method can be employed to predict the failure behavior of a cylindrical shell with sufficient accuracy.

This paper can provide a designer with additional insight into how the pressurized hollow cylinder might fail, and the failure pressure has been predicted accurately with a minimum error below 1%, comparing the numerical results with experimental data.

This paper aims to develop a deep characterization of PA‐Al₂O₃ composite for selective laser sintering (SLS). Tension test is used to determine main mechanical characteristics of the material, both at room temperature and at 100°C. An accurate knowledge of the parts' performances as a function of the building orientation, is fundamental to understand the manufacturing anisotropy. Particular attention is dedicated to the joining and failure micromechanisms ruling the macroscopic characteristics, on the basis of the knowledge developed by the authors on SLS of both metal and polymeric powders.

Specimens have been built with different orientations in regard to powder deposition plane and laser path. Tension test is used to determine main mechanical characteristics of the material, both at room temperature and at 100°C. A particular attention is dedicated to the joining and failure micromechanisms ruling the macroscopic characteristics of the composite material by means of optical and scanning electron microscope (SEM) observations.

The sintered material shows an evident anisotropy in the growth direction (z‐axis), as well as it seems to be not sensitive to the sintering direction at room temperature (x, y, xy). At 100°C the effect of sintering direction becomes more evident and a different behaviour results considering x‐ and y‐direction, respectively. Accurate SEM characterization has been carried out to understand the effect of the manufacturing anisotropy on the mechanical performances, both in terms of additive construction and laser sintering strategy. The observation of the rupture surfaces showed that cracks originate from the external surface and propagate initially by the ductile failure of the polymeric matrix, up to the sudden fracture of the whole section.

Previous studies concerning polyamide charged parts confirm the importance of fabrication parameters and geometry on the final performances, due to anisotropic heat supply and transfer phenomena. The originality of the paper is in the investigation on both at room temperature and at 100°C. Moreover, a model is proposed where it is hypothesized that the layer‐by‐layer construction is only marginally responsible of the anisotropic behaviour of the material.

In this paper, a new rate type endochronic constitutive model is introduced to describe deformations in the finite strain range. A new material dependent objective rate of Cauchy stress is suggested based on the general form of spin tensors, defining objective stress rates. The endochronic constitutive equations are extended using the concept of corotational stress rates and additive decomposition of deformation rate. The constitutive relations are specialized for thin‐walled tubes under torsion and a procedure for solving the ordinary differential equations for cases of simple and pure torsion is developed. The axial effects for various materials, subjected to simple and pure torsion, are simulated and compared with experimental data. The results clearly indicate that the new combined rate endochronic model can be effectively used to describe the behavior of material in the finite strain range.

In summary, it can be found that the current research on the simulation of natural atmospheric dry–wet alternating accelerated corrosion mainly focused on the study of electrochemical corrosion process and the study of corrosion rate; the micro-pre-corrosion mechanism of materials in this environment, especially for materials. The specific effects of fatigue and fracture performance still lack detailed research. Accordingly, this study aims to more realistically simulate the effect of natural atmospheric corrosion environment on the corrosion resistance and fatigue performance of aircraft skin.

In this study, the uniaxial strain control method was used to test the fatigue performance of pre-corrosion samples under simulated natural atmospheric corrosion using MTS809 tensile-torque composite fatigue machine. Scanning electron microscopy, X-ray energy spectrum analysis, atomic force microscopy and X-ray diffraction analysis were used. Fatigue fracture, corrosion morphology and corrosion products were analyzed.

The results show that the deep corrosion pit caused by pre-corrosion environment leads to multi-source initiation of crack; the fatigue life of pre-corroded sample decreases by about one-half, chloride ion invades the material and promotes intergranular corrosion; life prediction results show that the natural atmospheric corrosive environment mainly affects the plastic term in the Manson–Coffin formula resulting in a decrease in fatigue life.

Innovative experimental schemes and materials are used and the test temperature and relative humidity are strictly controlled. The corrosion failure mechanism of 2A70-T6 aluminum alloy under alternating wet and dry accelerated corrosion environment and its influence on fatigue behavior were obtained.

The purpose of this paper is to present a crack initiation mechanism of the external hydrogen effect on type 304 stainless steel, as well as on fatigue crack propagation in the presence of hydrogen gas.

The effects of external hydrogen on hydrogen-assisted crack initiation in type 304 stainless steel were discussed by performing fatigue crack growth rate and fatigue life tests in 5 MPa argon and hydrogen.

Hydrogen can reduce the incubation period of fatigue crack initiation of smooth fatigue specimens and greatly promote the fatigue crack growth rate during the subsequent fatigue cycle. During the fatigue cycle, hydrogen invades into matrix through the intrusion and extrusion and segregates at the boundaries of α′ martensite and austenite. As the fatigue cycle increased, hydrogen-induced cracks would initiate along the slip bands. The crack initiation progress would greatly accelerate in the presence of hydrogen.

To the best of the authors’ knowledge, this paper is an original work carried out by the authors on the hydrogen environment embrittlement of type 304 stainless steel. The effects of external hydrogen and argon were compared to provide understanding on the hydrogen-assisted crack initiation behaviors during cycle loading.