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Article
Publication date: 13 May 2020

H. Abd El-Wahab, G.A. Meligi, M.G. Hassaan and L. Lin

The purpose of this study is to prepare, characterise and evaluate nano-emulsions of ter-polymers of various compositions as eco-friendly binders for flexographic ink industry.

Abstract

Purpose

The purpose of this study is to prepare, characterise and evaluate nano-emulsions of ter-polymers of various compositions as eco-friendly binders for flexographic ink industry.

Design/methodology/approach

Various nano-emulsions of ter-polymers were prepared based on Vinyl acetate, Vinyl Versatate, butyl acrylate, acrylic acid and acrylamide monomers by means of a conventional seeded emulsion polymerisation technique, using K2S2O8 as the initiator. The characterisation of the prepared emulsions was performed using Fourier transform infrared, thermo-gravimetric analysis, gel permeation chromatography and transmission electron microscopy. A selection of co-polymers and ter-polymers were formulated with pigments and additional ingredients, as water-based flexographic inks. The inks were characterised for their rheological properties, pH, degree of dispersion, water-resistance and colour density.

Findings

It was found that the low viscosity of the prepared polymers may reduce the film thickness of the flexographic inks and may also increase the spreading of the ink on the surface. As a result, stable modified poly acrylate-based latex with improved physico-mechanical properties was obtained. The prepared latexes showed improved properties such as enhanced thermal stability and better water resistance. The effect of the emulsifier type on the properties of the resulting emulsion latexes and their corresponding films were investigated. Also, as the hydrophobic monomer increases, so does the colour density and increasing the binder ratio enhances the gloss values. The improving in gloss values were obtained and provide excellent adhesion properties for both the pigment particles and the base paper.

Research limitations/implications

The study focusses on the preparation of new water-based ter-polymer nano-particles and their use as eco-friendly binders for flexographic ink industry. Ink formulations based on other different type emulsion polymers could also be studied to assess the applicability of the ink formulation system found for other binders.

Practical implications

The ink formulations developed could find use in industrial-scale printing.

Originality/value

Eco-friendly environment and low-cost ink formulations for printing on paper substrates are novel.

Details

Pigment & Resin Technology, vol. 49 no. 6
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 24 January 2020

H. Abd El-Wahab, G. El-Meligi, M.G. Hassaan, A. Kazlauciunas and Long Lin

The purpose of this paper is to prepare, characterise and evaluate nano-emulsions of copolymers of various compositions as eco-friendly binders for flexographic ink industry.

Abstract

Purpose

The purpose of this paper is to prepare, characterise and evaluate nano-emulsions of copolymers of various compositions as eco-friendly binders for flexographic ink industry.

Design/methodology/approach

Various nano-emulsions of copolymers were prepared using styrene (St), butyl acrylate (BuAc), acrylic acid (AA) and acrylamide (AAm) monomers by means of a conventional seeded emulsion polymerisation technique, using K2S2O8 as the initiator. The characterisation of the prepared emulsions was performed using Fourier transform infrared (FT-IR), thermogravimetric analysis (TGA), gel permeation chromatography (GPC) and transmission electron microscopy (TEM). A selection of copolymers was formulated with pigments and additional ingredients, as water-based flexographic inks. The inks were characterised for their viscosity, pH, degree of dispersion, water resistance and colour density.

Findings

It was found that the low viscosity of the prepared copolymers may reduce the film thickness of the flexographic inks and may also increase the spreading of the ink on the surface. As a result, stable modified polyacrylate-based latex with improved physico-mechanical properties were obtained. The prepared latexes were showed improving and enhancing in water resistance; gloss values, and the print density that ranged from 2.06 to 2.51 and the maximum gloss values (39 and 48) were also obtained. Also, these binders provide excellent adhesion properties for both the pigment particles and the base paper.

Practical implications

This study focuses on the preparation of new water-based copolymer nanoparticles and their use as eco-friendly binders for flexographic ink industry.

Social implications

The ink formulations developed could find use in industrial-scale printing.

Originality/value

Eco-friendly environment ink formulations for printing on paper substrates are novel.

Details

Pigment & Resin Technology, vol. 49 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 10 August 2018

Abdul Azeem, Sharjeel Abid, Noman Sarwar, Shahzaib Ali, Ahsan Maqsood, Rashid Masood and Tanveer Hussain

The purpose of this study is to improve the mechanical properties and reduce the stiffness/harshness of fabric associated with the pigment dyeing of textiles.

Abstract

Purpose

The purpose of this study is to improve the mechanical properties and reduce the stiffness/harshness of fabric associated with the pigment dyeing of textiles.

Design/methodology/approach

The fabric was pigment dyed with the addition of three different softeners and binders. The fabric was then analyzed to have improved textile properties by measuring tear strength, bending length, crocking and washing fastness tests.

Findings

The conventional route of pigment dyeing (without any softener) imparted poor mechanical and rubbing fastness. The softener-added recipe provided better mechanical, rubbing and washing fastness, and the stiffness values were oppressed as well.

Practical implications

Because of reduced stiffness, increased fastness and mechanical properties, the use of softener with pigment dyeing can improve the market values and satisfaction of the dyed fabrics. The finished product would also have better life and endurance. The process can be modified easily to have a better end-product with a negligible cost addition in industrial process, as softeners are cheap and used in low (10-20 g/l) in industrial settings without affecting the required shades.

Originality/value

This is the first report, to the best of the author’s knowledge, on the optimization of pigment dyeing of PC fabric with the addition of Helizarin and perapret softeners in dyeing bath.

Details

Pigment & Resin Technology, vol. 47 no. 5
Type: Research Article
ISSN: 0369-9420

Keywords

Content available
Article
Publication date: 1 June 2005

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Abstract

Details

Pigment & Resin Technology, vol. 34 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 8 May 2017

Mimi Azlina Abu Bakar, Siti Norazlini Abd Aziz and Muhammad Hussain Ismail

This paper aims to investigate the vital characteristic of an innovative ceramic injection molding (CIM) process for orthopedic application with controlled porosity and improved…

Abstract

Purpose

This paper aims to investigate the vital characteristic of an innovative ceramic injection molding (CIM) process for orthopedic application with controlled porosity and improved tribological and mechanical properties which were affected by complex tribological interactions, whether lubricated like hip implants and other artificial prostheses. The main objective is to maximize the usage of palm stearin as a single based binder as the function of flow properties during injection molding process.

Design/methodology/approach

The binder used in this present study consists of 100 per cent palm stearin manufactured by Kempas Oil Sdn Bhd and supplied by Vistec Technology Sdn Bhd. The feedstock was prepared by using a Z-blade mixer (Thermo Haake Rheomix OS) and Brabender mixer model R2400. The feedstock prepared was injection molded using a manually operated vertical benchtop machine with an average pressure of about 5-7 bars. The firing step included the temporary holds at intermediate temperatures to burn out organic binders. At this stage, the green molded specimen was de-bound using a single-step wick-debinding method.

Findings

The maximum content of ceramic material is applied to investigate the efficiencies of net formulation that can be achieved by ceramic materials. The longer the viscosity will change with shear rate, the higher the value of n obtained instead. From the slope of the curves obtained in Figure 3, the value of n for the feedstock was determined to be less than 1, which indicates a pseudoplastic behavior and suitability for the molding process. Moreover, high shear sensitivity is important in producing complex and intrinsic specimens which are leading products in the CIM industry.

Originality/value

The feedstock containing HAp powder and palm stearin binder was successfully prepared at very low temperature of 70°C, which promoting a required pseudo-plastic behavior during rheological test. The single binder palm stearin should be optimized in other research works carried out, as palm stearin is most preferred compared to other polymeric materials that provided high energy consumption when subjected to the sintering process. Besides the binder is widely available in Malaysia, low cost and harmless effect during debinding process.

Details

Industrial Lubrication and Tribology, vol. 69 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 10 August 2020

Raine Isaksson and Apollo Buregyeya

The purpose of this paper is to describe sustainability of hollow and solid blocks in sub-Saharan Africa.

Abstract

Purpose

The purpose of this paper is to describe sustainability of hollow and solid blocks in sub-Saharan Africa.

Design/methodology/approach

Indicators of stakeholder value are proposed for measuring block sustainability based on comparisons of user building value price and carbon emissions. Block manufacturing processes in Tanzania and Uganda are described and assessed in this context.

Findings

The results from Uganda indicate that there are economic and environmental advantages in using hollow blocks as long as they are produced to statutory compliance levels. However, where blocks are not produced to standard requirements, the results indicate that it is better to use solid blocks. This surprising result seems to indicate that blocks prepared using low additions of cement might have sufficient functional quality for simple residential building applications even though they might not meet current standard strength requirements and have low cement productivity. These results also indicate that the improvement potential indicated previously cannot be realised when hollow blocks are used for simple construction needs.

Research limitations/implications

Clear benchmarks for the best practical level of cement block sustainability seem to be missing. The first reasons is that the lowest acceptable compressive strength has not been defined since standard requirements might not be relevant in the studied context. The second one is that the lowest possible practically achievable cement content with acceptable cement productivity has not been established.

Practical implications

Understanding sustainability can be very difficult and substantial work needs to be done to introduce operational sustainability indicators.

Originality/value

The results contribute to the discussion of understanding, defining and measuring sustainability.

Details

The TQM Journal, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1754-2731

Keywords

Article
Publication date: 13 February 2024

Nagla Elshemy, Mona Ali and Reem Nofal

The purpose of this study is to successfully apply ultrasonic waves for the quick extraction of flax seed gum from flaxseed hull or whole seed and compare it to the standard…

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Abstract

Purpose

The purpose of this study is to successfully apply ultrasonic waves for the quick extraction of flax seed gum from flaxseed hull or whole seed and compare it to the standard technique of extraction.

Design/methodology/approach

The effect of the heating source, extracted time, temperature and pH of extracted solution on the extraction was studied. The obtained gum is subsequently used for silk screen printing on cotton, linen and viscous fabrics. Rheological properties and viscosity of the printing paste were scrutinized in the current study to get a better insight into this important polysaccharide. The output of this effort aimed to specify the parameters of the processes for printing textiles to serve in women’s fashion clothes by applying innovated handmade combinations of Islamic art motives using a quick and affordable method. Seven designs are executed, and inspiring from them, seven fashion designs of ladies’ clothes were designed virtually by Clo 3D software.

Findings

The result recorded that the new gum has excellent printing properties. In addition, they have better rheological properties, viscosity, chromatic strength and fastness qualities, all of which could help them in commercial production.

Research limitations/implications

Flaxseed and three different fabric types (Cotton, Linen and Viscous) were used.

Practical implications

Synthesis of a new biodegradable thickener from a natural resource, namely, flaxseed, by applying new technology to save time, water and energy.

Originality/value

Synthesis of eco-friendly biodegradable thickener and used in textile printing alternative to the synthetic thickener.

Details

Research Journal of Textile and Apparel, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 24 June 2020

Chi-Hung Chung, Dickson K.W. Chiu, Kevin K.W. Ho and Cheuk Hang Au

This study aims to explore how social media help promote environmental education and pro-environmental behaviours by analysing how young adults access social media and traditional…

2983

Abstract

Purpose

This study aims to explore how social media help promote environmental education and pro-environmental behaviours by analysing how young adults access social media and traditional media to obtain environmental information differently, how environmental ideas are disseminated through social media and how people perceive and realise environmentalism.

Design/methodology/approach

This is a qualitative study based on a semi-structured interview with student participants. The questions used in the interview were developed by on the integrated waste reduction model by Nishio and Takeuchi (2005) and the enhanced model proposed by Ho et al. (2019).

Findings

The results indicate that young adults agree and accept that living environmentally friendly lifestyles is an important goal. Although they acquire environmental information from social media, they seldom share or interact with those social media posts. This behaviour implies that they are information receivers when dealing with such contents.

Originality/value

The finding of this study provides insight for stakeholders on how to promote related knowledge and encourage people to be “greener” more often and construct a friendlier atmosphere for fostering more in-depth environmental discussions on social media.

Details

Information Discovery and Delivery, vol. 48 no. 4
Type: Research Article
ISSN: 2398-6247

Keywords

Content available
Article
Publication date: 15 February 2022

Md. Hazrat Ali, Gani Issayev, Essam Shehab and Shoaib Sarfraz

In recent years, 3D printing technologies have been widely used in the construction industry. 3D printing in construction is very attractive because of its capability of process…

3437

Abstract

Purpose

In recent years, 3D printing technologies have been widely used in the construction industry. 3D printing in construction is very attractive because of its capability of process automation and the possibility of saving labor, waste materials, construction time and hazardous procedures for humans. Significant researches were conducted to identify the performance of the materials, while some researches focused on the development of novel techniques and methods, such as building information modeling. This paper aims to provide a detailed overview of the state-of-the-art of currently used 3D printing technologies in the construction areas and global acceptance in its applications.

Design/methodology/approach

The working principle of additive manufacturing in construction engineering (CE) is presented in terms of structural design, materials used and theoretical background of the leading technologies that are used to construct buildings and structures as well as their distinctive features.

Findings

The trends of 3D printing processes in CE are very promising, as well as the development of novel materials, will gain further momentum. The findings also indicate that the digital twin (DT) in construction technology would bring the industry a step forward toward achieving the goal of Industry 5.0.

Originality/value

This review highlights the prospects of digital manufacturing and the DT in construction engineering. It also indicates the future research direction of 3D printing in various constriction sectors.

Details

Rapid Prototyping Journal, vol. 28 no. 7
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 14 March 2016

Rabab Amin and Amal El-Ebissy

The purpose of this study was to prepare partially methylolated polyacrylamide-guar gum via graft copolymerization of acryalmide and guar gum using the potassium bromate/thiourea…

Abstract

Purpose

The purpose of this study was to prepare partially methylolated polyacrylamide-guar gum via graft copolymerization of acryalmide and guar gum using the potassium bromate/thiourea redox system.

Design/methodology/approach

Using HCHO (40 per cent), amide groups in the composite are converted to reactive composite. The reactive composites (N-methylolated [PAam-GG]) were used as pastes for printing cotton fabrics with pigment dye, under a variety of conditions. Variables studied include the amount of binder incorporated into the printing paste and different catalysts incorporated into the printing paste.

Originality/value

Characterization of printing samples under different conditions, including amount of the beneficial effects of varying conditions of printing on the color strength (K/S); the color parameters L, a, b, h and c; and the change in color difference (ΔE) were also investigated. The Fourier transforms infrared spectra of printed cotton fabrics has followed each condition of printing. The obtained results indicate that the improvement in the printing process may be due to change in molecular configuration as a result of the variation in chemical bond.

Details

Research Journal of Textile and Apparel, vol. 20 no. 1
Type: Research Article
ISSN: 1560-6074

Keywords

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