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This paper gives a review of the finite element techniques (FE) applied in the area of material processing. The latest trends in metal forming, non‐metal forming, powder metallurgy and composite material processing are briefly discussed. The range of applications of finite elements on these subjects is extremely wide and cannot be presented in a single paper; therefore the aim of the paper is to give FE researchers/users only an encyclopaedic view of the different possibilities that exist today in the various fields mentioned above. An appendix included at the end of the paper presents a bibliography on finite element applications in material processing for 1994‐1996, where 1,370 references are listed. This bibliography is an updating of the paper written by Brannberg and Mackerle which has been published in Engineering Computations, Vol. 11 No. 5, 1994, pp. 413‐55.

The purpose of this paper is to extend complex-shaped discrete element method simulations from a few thousand particles to millions of particles by using parallel computing on department of defense (DoD) supercomputers and to study the mechanical response of particle assemblies composed of a large number of particles in engineering practice and laboratory tests.

Parallel algorithm is designed and implemented with advanced features such as link-block, border layer and migration layer, adaptive compute gridding technique and message passing interface (MPI) transmission of C++ objects and pointers, for high performance optimization; performance analyses are conducted across five orders of magnitude of simulation scale on multiple DoD supercomputers; and three full-scale simulations of sand pluviation, constrained collapse and particle shape effect are carried out to study mechanical response of particle assemblies.

The parallel algorithm and implementation exhibit high speedup and excellent scalability, communication time is a decreasing function of the number of compute nodes and optimal computational granularity for each simulation scale is given. Nearly 50 per cent of wall clock time is spent on rebound phenomenon at the top of particle assembly in dynamic simulation of sand gravitational pluviation. Numerous particles are necessary to capture the pattern and shape of particle assembly in collapse tests; preliminary comparison between sphere assembly and ellipsoid assembly indicates a significant influence of particle shape on kinematic, kinetic and static behavior of particle assemblies.

The high-performance parallel code enables the simulation of a wide range of dynamic and static laboratory and field tests in engineering applications that involve a large number of granular and geotechnical material grains, such as sand pluviation process, buried explosion in various soils, earth penetrator interaction with soil, influence of grain size, shape and gradation on packing density and shear strength and mechanical behavior under different gravity environments such as on the Moon and Mars.

The present work aims to investigate the capabilities of accurately predicting the six-degrees-of-freedom (6DoF) trajectory and the flight behavior of a flare-stabilized projectile using computational fluid dynamics (CFD) and rigid body dynamics (RBD) methods.

Two different approaches are compared for calculating the trajectory. First, the complete matrix of static and dynamic aerodynamic coefficients for the projectile is determined using static and dynamic CFD methods. This discrete database and the data extracted from free-flight experiments are used to simulate flight trajectories with an in-house developed 6DoF solver. Second, the trajectories are simulated solving the 6DoF motion equations directly coupled with time resolved CFD methods.

Virtual fly-out simulations using RBD/CFD coupled simulation methods well reproduce the motion behavior shown by the experimental free-flight data. However, using the discrete database of aerodynamic coefficients derived from CFD simulations shows a slightly different flight behavior.

A discrepancy between CFD 6DoF/RBD simulations and results obtained by the MATLAB 6DoF-solver based on discrete CFD data matrices is shown. It is assumed that not all dynamic effects on the aerodynamics of the projectile are captured by the determination of the force and moment coefficients with CFD simulations based on the classical aerodynamic coefficient decomposition.

This paper aims to research the tribological and dynamic characteristics of aeroengine hybrid ceramic bearings through wear experiments and simulation analysis.

First, the authors carried out wear experiments on Si₃N₄–GCr15 and GCr15–GCr15 friction pairs through the ball-disc wear test rig to explore the tribological properties of their materials. Second, using ANSYS/LS-DYNA simulation software, the dynamic simulation analysis of hybrid bearings was carried out under certain working conditions, and the dynamic contact stress of all-steel bearings of the same size was simulated and compared. Finally, the change of the maximum contact stress of the main bearing under the change of load and rotation speed was studied.

The results show that the Si₃N₄–GCr15 pair has better tribological performance. At the same time, under the conditions of high speed and heavy load, the simulation analysis shows that the contact stress between the ceramic ball and the raceway of the ring is smaller than the steel ball. That is, hybrid bearings have better transient mechanical properties than all-steel bearings. With the speed increasing to 12,000 r/min, the maximum stress point will shift in the inner and outer rings.

In this study, the tribological and transient mechanical properties of Si₃N₄ material were comprehensively analyzed through wear experiments and dynamic simulation analysis, which provided a reference for the design of hybrid bearings for next-generation aeroengines.

This paper investigates the potential of dynamic process modelling as an approach for addressing the problem of information systems (ISs) evaluation in the context of organisational change.

A real‐life case study is discussed, showing how dynamic simulation models that incorporate the effects of a proposed IS on existing business processes can help analysts and decision makers arrive at more informed choices for system design and evaluation.

Based on the case findings, we postulate that the design and implementation of organisational systems could be augmented by the development of dynamic process models depicting business operations before and after the introduction of an IS, and the subsequent experimentation with such models to achieve maximum fit between organisational needs and system capabilities.

The study findings imply that dynamic process modelling may be of help in the endeavour of developing ISs that are aligned with the overall business strategy and objectives.

Shows how dynamic simulation models that incorporate the effects of a proposed IS on existing business processes can help analysts and decision makers arrive at more informed choices for system design and evaluation.

Lean implementation is vastly incorporated in core manufacturing processes; however, its applicability in the supply chain and service industry is still in its infancy. To acquire performance excellence and thrive in the global competitive market, many firms are adopting newer methodologies. But, there is a stringent need for production simulation systems to analyze supply chains both inbound and outbound. The era of face validation is slowly disappearing. Lean tools and procedures that provide future state assumptions need advanced tools and techniques to measure, quantify, analyze and validate them. The purpose of this study is to enable dynamic quantification and visualization of the future state of a warehouse supply chain value stream map using discrete event simulation (DES) technique.

This study aimed to apply an integrated approach of the value stream mapping (VSM) and DES in a Malaysian pharmaceutical production warehouse. The main focus is diverted towards reducing the warehouse supply chain lead time by initially constructing a supply chain value stream map (both present state and future state) and integrating its data in a DES modelling and simulation software to dynamically visualize the changes in future state value stream map.

The DES simulation was able to mimic the future state lead time reductions successfully, which assists in better decision-making. Improvements were seen related to total lead time, process time, value and non-value-added percentage. Warehouse performance metrics such as receiving, put away and storage rates were substantially improved along with pallet processing time, worker and forklift throughput usage percentage. Detailed findings are clearly stated at the end of this paper.

This study is limited to the warehouse environment and further additional process models and functional upgrades in the DES software systems are very much needed to directly visualize and quantify all the possible Lean assumptions such as radio frequency image identification/Andon (Jidoka), 5S, Kanban, Just-In-Time and Heijunka. However, DES has a leading edge in extracting dynamic characteristics out of a static VSM timeline and capture details on discrete events precisely by picturizing facility modification and lead time related to it.

This paper includes all the fundamental pharmaceutical warehouse supply chain processes and the simulations of the future state VSM in a real-life context by successfully reducing supply chain lead time and allowing managers in inculcating near-optimal decision-making, controlling and coordinating warehouse supply chain activities as a whole.

This integrated approach of DES and VSM can involve managers and top management to support the adoption of anticipated changes. This study also has the potential to engage practitioners, researchers and decision-makers in the warehouse industry.

This study involves a powerful DES software package that can mimic the real situation as a virtual simulation and all the data and model building are based on a real warehouse scenario in the pharmaceutical industry.

Nowadays, the determination of the acoustic radiation of electric machines is of particular interest, because legal regulations restrict the maximum audible noise radiated by technical devices such as electrical machinery. The purpose of this paper is to analyze the electromagnetic excited structure‐borne sound and air‐borne noise of an AC servo drive.

This paper presents the required steps for the multiphysics acoustic simulation of electrical machines to evaluate its noise behaviour. This numerical approach starts with the electromagnetic force‐wave simulation. The computation by a structure dynamic model determines the deformation of the mechanical structure due to the force‐waves. The final step of the simulation approach consists of the computation of the acoustic radiation.

For the electromagnetic simulation analytical and numerical methods are combined to gain some acceleration of the entire multiphysics simulation approach. This combination offers additionally a detailed understanding of the noise generation mechanism in electrical machines.

Particular attention is paid to the structural‐dynamic model. Modelling of microstructures, such as the laminated iron core or insulated coils, is memory and computational expensive. A systematic material homogenisation technique, based on experimental‐ and numerical modal analyses, yields a higher accuracy at lower computational costs when compared to standard numerical approaches. The presented multiphysics simulation is validated by measurements. The methods are presented by means of a case study.

Aiming at the unbalancing problem of the neutral equilibrium characteristic for balance hoist in the loading process, the purpose of this paper is to establish a dynamic equation for multi-body using the Lagrange method. It is not difficult to find that the deformation of the boom system has a great influence on the stability of the whole system, through the simulation analysis of the multi-rigid-body system model.

Aiming at the unbalancing problem of the neutral equilibrium characteristic for balance hoist in the loading process, the dynamic equation for multi-body is established by Lagrange method. It is not difficult to find that the deformation of the boom system has a great influence on the stability of the whole system, through the simulation analysis of the multi-rigid-body system model.

Result shows that different weights have a great influence on the force deformation and vibration of the boom system of balance hoist. With the increase in lifting weight, the force and deformation of the boom system increase; lead to balance hoist unique with characteristics of indifferent equilibrium, proportional amplification, labor-saving operation will be lost, easy to cause the imbalance of balance hoist. Therefore, the appropriate increase in the basic length of the compression bar, reduction in the basic length of the tension rod and the increase stiffness of the boom system can improve the stability of balance hoist, which provides a reference for the optimization and manufacture of the balance hoist structure.

The simulation model was established by analyzing the working principle and the load condition of the balance hoist, and the simulation and dynamic characteristics of three typical working conditions are analyzed by using ADAMS; result shows that different weights have a great influence on the force deformation and vibration of the boom system of balance hoist. With the increase in lifting weight, the force and deformation of a boom system increase, lead to balance hoist unique with characteristics of indifferent equilibrium, proportional amplification, labor-saving operation will be lost, easy to cause the imbalance of balance hoist.

Continuum robots modeling, be it from a hard or soft class, is giving rise to several challenges compared with rigid robots. These challenges are mainly due to kinematic redundancy, dynamic nonlinearity and high flexibility. This paper aims initially at designing a hard class of continuum robots, namely, cable-driven continuum robot (CDCR) and equally at developing their kinematic and dynamic models.

First, the CDCR prototype is constructed, and its description is made. Second, kinematic models are established based on the constant curvature assumption and inextensible bending section. Third, by using the Lagrange method, the dynamic model is derived under some simplifications and based on the kinematic equations, in which the flexible backbone’s elasticity modulus was identified experimentally. Finally, the static model of the CDCR is also derived based on the dynamic model.

Numerical examples are carried out using Matlab software to verify the static and dynamic models. Moreover, the static model is validated by comparing the simulation’s results to the real measurements that have been provided with satisfactory results.

To reduce the complexity of the dynamic model’s expressions and avoid the numerical singularity when the bending angle is close to zero, some simplifications have been taken, especially for the kinetic energy terms, by using the nonlinear functions approximation. Hence, the main advantage of this analytical-approximate solution is that it can be applied in the bending angle that ranges up to 2p with reasonable errors, unlike the previously proposed techniques. Furthermore, the resulting dynamic model has, to some extent, the proprieties of simplicity, accuracy and fast computation time. Ultimately, the obtained results from the simulations and real measurements demonstrate that the considered CDCR’s static and dynamic models are feasible.

The purpose of the paper is to analyze the bearing capacity of hydrostatic bearing during the change of film thickness under different working conditions and to improve the processing efficiency and precision of equipment.

In this study, Q1-205 double rectangular cavity hydrostatic thrust bearing is selected as the research object. The dynamic mesh method and ANSYS/FLUENT software are used to simulate the curves of oil film thickness and oil pressure under different operating conditions. Finally, the change of pressure in the oil cavity at different operating speeds under a certain inlet flow rate was tested through design experiments.

When the film thickness was thick, the maximum pressure in the oil cavity at different inlet velocities showed little difference. With a larger inlet flow, the maximum pressure in the oil cavity was higher. The pressure at the edge of the oil seal was linearly distributed. The oil pressure in the downstream side was greater than that in the counter flow side. When the working pressure was low, the pressure in the oil cavity slightly decreased with the increase of working speed. Moreover, the pressure loss at high speed was considerable.

Based on the lubrication theory, the mathematical model of the bearing oil film was set up. The bearing capacity equation of the hydrostatic cavity was derived. The double-rectangular-annular hydrostatic guides studied in this paper have not been reported in previous research literature and the method of dynamic mesh dynamic simulation of variable viscosity is seldom studied before. The bearing characteristics and the change of oil film thickness under different working conditions have been studied systematically and comprehensively. The theoretical analysis results are basically consistent with the experimental results.