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Article
Publication date: 1 May 2002

John Donovan and Eamonn Murphy

The Duane reliability growth model has a number of inherent limitations that make it unsuitable for monitoring reliability improvement progress. These limitations are explored and…

Abstract

The Duane reliability growth model has a number of inherent limitations that make it unsuitable for monitoring reliability improvement progress. These limitations are explored and a model based on variance‐stabilizing transformation theory is explained. This model retains the ease of use while also avoiding the disadvantages of the Duane model. It represents a more useful graphical model for portraying reliability improvement at development team meetings. Computer simulations have shown that the new model provides a better fit to the data over the range of Duane slopes normally observed during a reliability growth program. The instantaneous mean time between failures (MTBF) equation for the new model is developed. Computer simulations show that its use results in higher values of instantaneous MTBF than that achieved by the Duane model. The new model also reduces the total test time for achieving a particular specified instantaneous MTBF. Finally, software failure data from an actual project illustrates the calculations and benefits of the new model.

Details

International Journal of Quality & Reliability Management, vol. 19 no. 3
Type: Research Article
ISSN: 0265-671X

Keywords

Article
Publication date: 30 September 2014

Sukhwinder Singh Jolly and Bikram Jit Singh

The purpose of this paper is to demonstrate a tactical approach to cope with the issues related to low availability of repairable machines or systems because of their poor…

Abstract

Purpose

The purpose of this paper is to demonstrate a tactical approach to cope with the issues related to low availability of repairable machines or systems because of their poor reliability and maintainability. It not only explores the significance of availability, but also embarks upon a step-by-step procedure to earmark a relevant replenishment plan to check the mean time between failure (MTBF) and the mean time to repair (MTTR) efficiently.

Design/methodology/approach

The literature review identifies the extent to which availability depends on reliability and maintainability, and highlights the diversified challenges appearing among repairable systems. Different improvement initiatives have been suggested to avoid downtime, after analyzing the failure and repair time data graphically. Relevant plots and growth curves captured the historical deviations and trends along with the time, which further helps to create more robust action plans to enrich the respective reliability and maintainability of machines. During the case study, the proposed methodology has been tested on four SPMs and successfully validated the claims after achieving around a 98 percent availability at the end.

Findings

Graphical analysis is the key to developing suitable action plans to enhance the corresponding reliability and maintainability of a machine or system. By increasing the MTBF, the reliability level can be improved and similarly quick maintenance activities can help to restore the prospect of maintainability. Both of these actions ultimately reduce the downtime or increase the associated availability exponentially.

Research limitations/implications

The work revolves around the availability of SPMs. Moreover, SPMs have been divided only into series sub-systems. The testability and supportability aspects have not been considered thoroughly during the fabrication of the approach.

Originality/value

The work focusses on the availability of systems and proposed frameworks that helps to reduce downtime or its associated expenditure, which is generally being ignored. As a case study-based work especially on SPMs in the auto sector this paper is quite rare and will motivate affiliated engineers and practitioners to achieve future breakthroughs.

Article
Publication date: 24 May 2011

Satadal Ghosh and Sujit K. Majumdar

The purpose of this paper is to provide the maintenance personnel with a methodology for modeling and estimating the reliability of critical machine systems using the historical…

1289

Abstract

Purpose

The purpose of this paper is to provide the maintenance personnel with a methodology for modeling and estimating the reliability of critical machine systems using the historical data of their inter‐failure times.

Design/methodology/approach

The failure patterns of five different machine systems were modeled with NHPP‐log linear process and HPP belonging to stochastic point process for predicting their reliability in future time frames. Besides the classical approach, Bayesian approach was also used involving Jeffreys's invariant non‐informative independent priors to derive the posterior densities of the model parameters of NHPP‐LLP and HPP with a view to estimating the reliability of the machine systems in future time intervals.

Findings

For at least three machine systems, Bayesian approach gave lower reliability estimates and a larger number of (expected) failures than those obtained by the classical approach. Again, Bayesian estimates of the probability that “ROCOF (rate of occurrence of failures) would exceed its upper threshold limit” in future time frames were uniformly higher for these machine systems than those obtained with the classical approach.

Practical implications

This study indicated that, the Bayesian approach would give more realistic estimates of reliability (in future time frames) of the machine systems, which had dependent inter‐failure times. Such information would be helpful to the maintenance team for deciding on appropriate maintenance strategy.

Originality/value

With the help of Bayesian approach, the posterior densities of the model parameters were found analytically by considering Jeffreys's invariant non‐informative independent prior. The case study would serve to motivate the maintenance teams to model the failure patterns of the repairable systems making use of the historical data on inter‐failure times and estimating their reliability in future time frames.

Details

International Journal of Quality & Reliability Management, vol. 28 no. 5
Type: Research Article
ISSN: 0265-671X

Keywords

Article
Publication date: 1 March 1999

M. Xie and S.L. Ho

Repairable system reliability analysis is very important to industry and, for complex systems, replacing a failed component is the most commonly used corrective maintenance action…

1874

Abstract

Repairable system reliability analysis is very important to industry and, for complex systems, replacing a failed component is the most commonly used corrective maintenance action as it is an inexpensive way to restore the system to its functional state. However, failure data analysis for repairable system is not an easy task and usually a number of assumptions which are difficult to validate have to be made. Despite the fact that time series models have the advantage of few such assumptions and they have been successfully applied in areas such as chemical processes, manufacturing and economics forecasting, its use in the field of reliability prediction has not been that widespread. In this paper, we examine the usefulness of this powerful technique in predicting system failures. Time series models are statistically and theoretically sound in their foundation and no postulation of models is required when analysing failure data. Illustrative examples using actual data are presented. Comparison with the traditional Duane model, which is commonly used for repairable system, is also discussed. The time series method gives satisfactory results in terms of its predictive performance and hence can be a viable alternative to the Duane model.

Details

Journal of Quality in Maintenance Engineering, vol. 5 no. 1
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 18 January 2013

Nektarios Karanikas

The aim of this paper is to explore the usefulness of repairable parts simple historical databases in assisting the human factors experts to identify candidate areas for applying…

2627

Abstract

Purpose

The aim of this paper is to explore the usefulness of repairable parts simple historical databases in assisting the human factors experts to identify candidate areas for applying human factors methods. Therefore, also contributing to the search for maintenance quality improvement.

Design/methodology/approach

The study was based on the failure history of part fleets installed on the same type of jet engines, and used mean time between failures (MTBF) and failure rates plots, the Laplace trend test, the AMSAA‐Crow‐Duane model and serial correlations.

Findings

Increasing and decreasing trends in failure rates indicated factors that cause deflection from the literature assumptions of constant failure mode and “as good as new” maintenance philosophy. Further statistical calculations revealed patterns between MTBF and frequency of maintenance, specific serial numbers (SN) vulnerability to replacement and depot maintenance tasks, correlations between MTBF and number of both installations and maintenances, and influence of the maintenance month on the maintenance‐failure hours' interval.

Practical implications

The literature refers to the relation between the parts reliability and the human factors in the maintenance domain. The research confirmed the literature references in data collection problems coming from human factors interferences; the patterns found were attributed to system deficiencies related to workload management, parts configuration management, supervision and manufacturing problems.

Originality/value

The application of this research in combination with methods such as field observations and interviews of personnel involved in the maintenance domain can uncover specific maintenance working environment weaknesses and lead to suitable remedies.

Details

International Journal of Quality & Reliability Management, vol. 30 no. 2
Type: Research Article
ISSN: 0265-671X

Keywords

Article
Publication date: 23 September 2019

Sifeng Liu, Wei Tang, Dejin Song, Zhigeng Fang and Wenfeng Yuan

The purpose of this paper is to present a novel GREY‒ASMAA model for reliability growth evaluation in the large civil aircraft test flight phase.

Abstract

Purpose

The purpose of this paper is to present a novel GREY‒ASMAA model for reliability growth evaluation in the large civil aircraft test flight phase.

Design/methodology/approach

As limited data are collected during the large civil aircraft test flight phase, which are not enough to meet the requirements of the ASMAA model for reliability growth, four basic GM(1, 1) models, even grey model, original difference grey model, even difference grey model and discrete grey model, are presented. Then both forward and backward grey models GM(1,1) are built to forecast and obtain virtual test data on left and right sides. Then the ASMAA model for reliability growth evaluation can be built based on original and virtual test data.

Findings

Aiming at the background of poor information data during the large civil aircraft test flight phase, first, a novel GREY‒ASMAA model, which was combined by the grey model GM(1,1) with the ASMAA model, has been put forward in this paper.

Practical implications

The GREY‒ASMAA model for reliability growth evaluation can be used to solve the problem of reliability growth evaluation with poor information data during the large civil aircraft test flight phase, and it has been used in reliability evaluation of C919 at the test flight stage.

Originality/value

This paper presents two new definitions of forward grey model GM(1,1) and backward grey model GM(1,1), as well as a novel GREY‒ASMAA model for reliability growth evaluation of large civil aircraft during test flight phase.

Details

Grey Systems: Theory and Application, vol. 10 no. 1
Type: Research Article
ISSN: 2043-9377

Keywords

Article
Publication date: 15 November 2021

Sidali Bacha, Ahmed Bellaouar and Jean-Paul Dron

Complex repairable systems (CRSs) are generally modeled by stochastic processes called “point processes.” These are generally summed up in the nonhomogeneous Poisson process…

Abstract

Purpose

Complex repairable systems (CRSs) are generally modeled by stochastic processes called “point processes.” These are generally summed up in the nonhomogeneous Poisson process (NHPP) and the renewal process (RP), which represent the minimum and maximum repair, respectively. However, the industrial environment affects systems in some way. This is why the main objective of this work is to model the CRS with a concept reflecting the real state of the system by incorporating an indicator in the form of covariate. This type of model, known as the proportional intensity model (PIM), will be analyzed with simulated failure data to understand the behavior of the failure process, and then it will be tested for real data from a petroleum company to evaluate the effectiveness of corrective actions carried out.

Design/methodology/approach

To solve the partial repair modeling problem, the PIM was used by introducing, on the basis of the NHPP model, a multiplicative scaling factor, which reflects the degree of efficiency after each maintenance action. Several values of this multiplicative factor will be considered to generate data. Then, based on the reliability and maintenance history of 12-year pump's operation obtained from the SONATRACH Company (south industrial center (CIS), Hassi Messaoud, Algeria), the performance of the PIM will be judged and compared with the model of NHPP and RP in order to demonstrate its flexibility in modeling CRS. Using the maximum likelihood approach and relying on the Matlab software, the best fitting model should have the largest likelihood value.

Findings

The use of the PIM allows a better understanding of the physical situation of the system by allowing easy modeling to apply in practice. This is expressed by the value which, in this case, represents an improvement in the behavior of the system provided by a good quality of the corrective maintenance performed. This result is based on the hypothesis that modeling with the PIM can provide more clarification on the behavior of the system. It can indicate the effectiveness of the maintenance crew and guide managers to confirm or revise their maintenance policy.

Originality/value

The work intends to reflect the real situation in which the system operates. The originality of the work is to allow the consideration of covariates influencing the behavior of the system during its lifetime. The authors focused on modeling the degree of repair after each corrective maintenance performed on an oil pump. Since PIM does not require a specific reliability distribution to apply it, it allows a wide range of applications in the various industrial environments. Given the importance of this study, the PIM can be generalized for more covariates and working conditions.

Details

International Journal of Quality & Reliability Management, vol. 40 no. 1
Type: Research Article
ISSN: 0265-671X

Keywords

Article
Publication date: 1 June 1997

Weishing Chen and Tai‐Hsi Wu

Studies a non‐homogeneous Poisson process software reliability model with failure rate based on Zipf’s law. Discusses the rate function, mean value function and the estimation of…

Abstract

Studies a non‐homogeneous Poisson process software reliability model with failure rate based on Zipf’s law. Discusses the rate function, mean value function and the estimation of parameters. The proposed model can be used to analyse the reliability growth. The results of applying the proposed model and Duane model to several actual failure data sets show that the model with failure rate observed from Zipf’s law can fit not only in operating software but also in testing software. The result also indicates that the proposed model has better long‐term predictive capability than the Duane model for failure data sets with power law’s failure rates

Details

International Journal of Quality & Reliability Management, vol. 14 no. 4
Type: Research Article
ISSN: 0265-671X

Keywords

Article
Publication date: 1 December 1999

Huei‐Yaw Ke and Fu‐Fan Shen

With the merit of Bayes’ theorem, this paper proposes an integrated Bayesian approach for reliability assessment during equipment development. By considering the prior…

Abstract

With the merit of Bayes’ theorem, this paper proposes an integrated Bayesian approach for reliability assessment during equipment development. By considering the prior information, this approach can provide useful information to use for decision‐making. A numerical example is given to illustrate the applicability of the proposed approach. It is believed that the proposed approach would be helpful for the project manager to focus attention on the key problems to resolve them early so as to ensure the greatest probability for project success.

Details

International Journal of Quality & Reliability Management, vol. 16 no. 9
Type: Research Article
ISSN: 0265-671X

Keywords

Article
Publication date: 1 January 1985

P.A.C. Wheatcroft

The need for guidance in setting reliability requirements for military equipment is explored and the conclusions of a study into the feasibility of constructing a reliability cost…

Abstract

The need for guidance in setting reliability requirements for military equipment is explored and the conclusions of a study into the feasibility of constructing a reliability cost model are summarised. A suite of three reliability cost models is described together with the results of example applications.

Details

International Journal of Quality & Reliability Management, vol. 2 no. 1
Type: Research Article
ISSN: 0265-671X

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