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Article
Publication date: 7 December 2023

Mohammed Jazeel, Sam Paul P., Lawrance Gunaraj and Hemalatha G.

Nowadays, in building structures, dampers are connected to the building structure to reduce the damages caused by seismicity in addition to enhancing structural stability, and to…

37

Abstract

Purpose

Nowadays, in building structures, dampers are connected to the building structure to reduce the damages caused by seismicity in addition to enhancing structural stability, and to connect dampers with the structure, joints are used. In this paper, three different configurations of double-lap joints were designed, developed and tested.

Design/methodology/approach

This paper aims to analyze three different categories of double-lap single-bolted joints that are used in connecting dampers with concrete and steel frame structures. These joints were designed and tested using computational, numerical and experimental methods. The studies were conducted to examine the reactions of the joints during loading conditions and to select the best joints for the structures that allow easy maintenance of the dampers and also withstand structural deformation when the damper is active during seismicity. Also, a computational analysis was performed on the designed joints integrated with the M25 concrete beam column junction. In this investigation, experimental study was carried out in addition to numerical and computational methods during cyclic load.

Findings

It was observed from the result that during deformation the double-base multiplate lap joint was suitable for buildings because the deformations on the joint base was negligible when compared with other joints. From the computational analysis, it was revealed that the three double joints while integrated with the beam column junction of M25 grade concrete structure, the damages induced by the double-base multiplate joint was negligible when compared with other two joints used in this study.

Originality/value

To prevent the collapse of the building during seismicity, dampers are used and further connecting the damper with the building structures, joints are used. In this paper, three double-lap joints in different design configuration were studied using computational, numerical and experimental techniques.

Details

World Journal of Engineering, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1708-5284

Keywords

Open Access
Article
Publication date: 8 March 2022

Andrea Spaggiari and Filippo Favali

The purpose of this paper is to evaluate and exploit the combination of additive manufacturing polymeric technology and structural adhesives. The main advantage is to expand the…

Abstract

Purpose

The purpose of this paper is to evaluate and exploit the combination of additive manufacturing polymeric technology and structural adhesives. The main advantage is to expand the maximum dimension of the 3D printed parts, which is typically limited, by joining the parts with structural adhesive, without losing strength and stiffness and keeping the major asset of polymeric 3 D printing: freedom of shape of the system and low cost of parts.

Design/methodology/approach

The materials used in the paper are the following. The adhesive considered is a commercial inexpensive acrylic, quite similar to superglue, applicable with almost no surface preparation and fast curing, as time constraint is one of the key problems that affects industrial adhesive applications. The 3D printed parts were in acrylonitrile butadiene styrene (ABS), obtained with a Fortus 250mc FDM machine, from Stratasys. The work first compares flat overlap joint with joints designed to permit mechanical interlocking of the adherends and then to a monolithic component with the same geometry. Single lap, joggle lap and double lap joints are the configurations experimentally characterized following a design of experiment approach.

Findings

The results show a failure in the substrate, due to the low strength of the polymeric adherends for the first batch of typical bonded configurations, single lap, joggle lap and double lap. The central bonded area, with an increased global thickness, never does fail, and the adhesive is able to transfer the load both with and without mechanical interlocking. An additional set of scarf joints was also tested to promote adhesive failure as well as to retrieve the adhesive strength in this application. The results shows that bonding of polymeric AM parts is able to express its full potential compared with a monolithic solution even though the joint fails prematurely in the adherend due to the bending stresses and the notches present in the lap joints.

Research limitations/implications

Because of the 3D printed polymeric material adopted, the results may be generalized only when the elastic properties of the adherends and of the adhesive are similar, so it is not possible to extend the findings of the work to metallic additive manufactured components.

Practical implications

The paper shows that the adhesives are feasible way to expand the potentiality of 3 D printed equipment to obtain larger parts with equivalent mechanical properties. The paper also shows that the scarf joint, which fails in the adhesive first, can be used to extract information about the adhesive strength, useful for the designers which have to combine adhesive and additive manufactured polymeric parts.

Originality/value

To the best of the researchers’ knowledge, there are scarce quantitative information in technical literature about the performance of additive manufactured parts in combination with structural adhesives and this work provides an insight on this interesting subject. This manuscript provides a feasible way of using rapid prototyping techniques in combination with adhesive bonding to fully exploit the additive manufacturing capability and to create large and cost-effective 3 D printed parts.

Details

Rapid Prototyping Journal, vol. 28 no. 8
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 1 June 2000

I.A. Ashcroft, D.J. Hughes and S.J. Shaw

Fibre reinforced polymer composites (FRPs) are finding increasing usage in many industrial sectors. Adhesive bonding is often the most attractive joining technique for these…

3183

Abstract

Fibre reinforced polymer composites (FRPs) are finding increasing usage in many industrial sectors. Adhesive bonding is often the most attractive joining technique for these materials in terms of structural efficiency and cost of manufacture. However, concerns regarding the lack of reliable design methods, the long term ageing behaviour and the difficulties in non‐destructive evaluation and repair of bonded joints has led to a reluctance to use adhesives in primary structures. DERA has been involved in the assessment of adhesive bonding for joining FRPs for many years. This paper focuses on investigations at DERA into the effects that environment and fatigue loading have on the performance of bonded composite joints, and briefly reviews current approaches to strength and lifetime prediction. It is seen that adhesively bonded composite joints can be significantly affected by the service environment, however, this is highly dependent on the joint type and materials involved.

Details

Assembly Automation, vol. 20 no. 2
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 18 April 2023

R. Anish and K. Shankar

The purpose of this paper is to apply the novel instantaneous power flow balance (IPFB)-based identification strategy to a specific practical situation like nonlinear lap joints

Abstract

Purpose

The purpose of this paper is to apply the novel instantaneous power flow balance (IPFB)-based identification strategy to a specific practical situation like nonlinear lap joints having single and double bolts. The paper also investigates the identification performance of the proposed power flow method over conventional acceleration-matching (AM) methods and other methods in the literature for nonlinear identification.

Design/methodology/approach

A parametric model of the joint assembly formulated using generic beam element is used for numerically simulating the experimental response under sinusoidal excitations. The proposed method uses the concept of substructure IPFB criteria, whereby the algebraic sum of power flow components within a substructure is equal to zero, for the formulation of an objective function. The joint parameter identification problem was treated as an inverse formulation by minimizing the objective function using the Particle Swarm Optimization (PSO) algorithm, with the unknown parameters as the optimization variables.

Findings

The errors associated with identified numerical results through the instantaneous power flow approach have been compared with the conventional AM method using the same model and are found to be more accurate. The outcome of the proposed method is also compared with other nonlinear time-domain structural identification (SI) methods from the literature to show the acceptability of the results.

Originality/value

In this paper, the concept of IPFB-based identification method was extended to a more specific practical application of nonlinear joints which is not reported in the literature. Identification studies were carried out for both single-bolted and double-bolted lap joints with noise-free and noise-contamination cases. In the current study, only the zone of interest (substructure) needs to be modelled, thus reducing computational complexity, and only interface sensors are required in this method. If the force application point is outside the substructure, there is no need to measure the forcing response also.

Article
Publication date: 6 February 2017

Tolga Dursun and Costas Soutis

The purpose of this paper is to investigate the effect of fastener geometry (protruding head and countersunk fastener) and friction coefficient on the stress distributions around…

Abstract

Purpose

The purpose of this paper is to investigate the effect of fastener geometry (protruding head and countersunk fastener) and friction coefficient on the stress distributions around the hole of the double-lap single bolted aluminium alloy joints.

Design/methodology/approach

3D finite element analyses of double-lap bolted 7075-T6 aluminium joints were carried out. An elastic-plastic multi-linear kinematic hardening material behaviour was assumed for the Al alloy. Contact was defined using an augmented-Langrange contact algorithm, including the friction effect. Bolt clamping force and remote axial tensile loading were applied in two load steps and their separate and combined effects on the joint behaviour were investigated for two types of fastener configurations.

Findings

It was observed that bolt clamping reduces the axial tensile stress at the hole edge by introducing a through-thickness compressive stress. This reduction in stress concentration may have a beneficial effect on the fatigue life of the joint. Second, bolt clamping reduces the bearing stress at the fastener hole by creating a frictional force between the joint plates. Results showed that the joint with protruding head fastener shows lower tensile stress concentration, and lower bearing stress, near the bolt hole of the middle plate.

Originality/value

Bolt clamping force reduces both the stress concentration near the hole edge and the bearing stress at the hole by creating a frictional force. Joint with a protruding head fastener may lead to higher load carrying capability and improved fatigue life. Friction coefficient affects the stress levels around the bolt hole.

Details

International Journal of Structural Integrity, vol. 8 no. 1
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 31 May 2022

Jun Zou, Zhang Yuechao and Zhenyu Feng

The fuselage riveted lap-joints are susceptible to multiple site damage (MSD) and should be considered in damage tolerance analysis. This paper aims to investigate the stress…

Abstract

Purpose

The fuselage riveted lap-joints are susceptible to multiple site damage (MSD) and should be considered in damage tolerance analysis. This paper aims to investigate the stress intensity factor (SIF) and crack growth simulation for lap-joints based on three-dimensional (3D) finite element analysis.

Design/methodology/approach

The 3D finite element model of lap-joints is established by detailed representation of rivets and considering the rivet clamping force and friction. Numerical study is conducted to investigate the SIF distribution along the thickness direction and the effect of clamping force. A predictive method for the cracks propagation of MSD is then developed, in which an integral mean is adopted to quantify the SIF at crack tips, and the crack closure effect is considered. For comparison, a fatigue test of a lap-joint with MSD cracks is conducted to determine the cracks growth live and measure the cracks growth.

Findings

The numerical study shows that the through-thickness crack at riveted hole in lap-joints can be treated as mode I crack. The distribution of SIF along the thickness direction is inconstant and nonmonotonic. Besides, the increase in clamping force will lead to more frictional load transfer at the faying surfaces. The multiple crack growth simulation results agreed well with the experimental data.

Originality/value

The novelty of this work is that the SIF distribution along the thickness direction and the MSD cracks growth simulation for lap-joints are investigated by 3D finite element analysis, which can reflect the secondary bending, rivet clamping, contact and friction in lap-joints.

Details

Aircraft Engineering and Aerospace Technology, vol. 94 no. 10
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 4 December 2017

António A.M.A. Campos, Abílio M.P. de Jesus, José A.F.O. Correia and José J.L. Morais

Adhesively bonded joints are gaining importance in the structural joining processes competing against welding and bolting processes. However, long-term behaviour of adhesively…

Abstract

Purpose

Adhesively bonded joints are gaining importance in the structural joining processes competing against welding and bolting processes. However, long-term behaviour of adhesively bonded joints is still an open question. Due to the increasing interest in adhesively bonded joints, mainly in the transports industry, there is a need to deep the knowledge about the fatigue behaviour of adhesive joints with metallic substrates allowing the development of reliable joints to resist cyclic loadings. The paper aims to discuss these issues.

Design/methodology/approach

An experimental research aiming at characterizing the fatigue behaviour of adhesively bonded aluminium substrates is presented in this paper, covering both fatigue crack propagation and global S-N behaviours. Double cantilever beam (DCB), end notch flexure (ENF) and double lap joints (DLJ) specimens built using the AA6061T651 substrate and epoxy adhesive were used to evaluate the pure modes I and II fatigue crack propagation rates and the S-N fatigue behaviours.

Findings

DCB and ENF specimens allowed the formulation of pure modes I and II fatigue crack propagation laws including the propagation thresholds. DLJs showed higher static shear strength than recommended by the manufacturer for aluminium substrates, but fatigue resistance of the DLJs was lower than suggested by the manufacturer. The fatigue damage process in the DLJs was dominated by a fatigue crack initiation process.

Originality/value

A consistent fatigue research on adhesively bonded aluminium substrates is presented covering in the same study aspects of fatigue crack propagation and fatigue crack initiation. Data reduction schemes involving both numerical and analytical procedures were followed. Proposed work constitutes a rigorous basis for future fatigue prediction models developments.

Details

International Journal of Structural Integrity, vol. 8 no. 6
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 1 January 1992

ZHI‐HUA ZHONG and JAROSLAV MACKERLE

Contact problems are among the most difficult ones in mechanics. Due to its practical importance, the problem has been receiving extensive research work over the years. The finite…

Abstract

Contact problems are among the most difficult ones in mechanics. Due to its practical importance, the problem has been receiving extensive research work over the years. The finite element method has been widely used to solve contact problems with various grades of complexity. Great progress has been made on both theoretical studies and engineering applications. This paper reviews some of the main developments in contact theories and finite element solution techniques for static contact problems. Classical and variational formulations of the problem are first given and then finite element solution techniques are reviewed. Available constraint methods, friction laws and contact searching algorithms are also briefly described. At the end of the paper, a bibliography is included, listing about seven hundred papers which are related to static contact problems and have been published in various journals and conference proceedings from 1976.

Details

Engineering Computations, vol. 9 no. 1
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 1 December 1994

David Golding

Discusses the use of adhesives for structural bonding. Explores therange of adhesives available and how to make the correct application choice.Outlines the advantages and…

440

Abstract

Discusses the use of adhesives for structural bonding. Explores the range of adhesives available and how to make the correct application choice. Outlines the advantages and limitations of bonded joints, looking at the importance of joint design, surface preparation and application methods. Notes the need for a good quality control programme and gives examples of NDT apparatus that can be used to test the integrity of a joint. Concludes that new adhesive products are continually being developed for specific combinations of materials and application methods, enabling the designer to produce cheaper, better and environmentally friendlier products.

Details

Assembly Automation, vol. 14 no. 4
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 1 March 2013

Michael Papadopoulos, Sergio Tavares, Marco Pacchione and Spiros Pantelakis

To investigate the effect of different welding configurations on the mechanical properties of friction stir welding (FSW) overlap joints. The application of FSW in an overlap…

Abstract

Purpose

To investigate the effect of different welding configurations on the mechanical properties of friction stir welding (FSW) overlap joints. The application of FSW in an overlap configuration could be an attractive replacement to the riveting process for assembly of fuselage primary structures due to the similarity in tolerance management. However, the mechanical properties of welded overlap joints are often inferior to the respective riveted lapjoint properties.

Design/methodology/approach

In order to quantify the static and fatigue strength of FSW overlap joints, numerical and experimental investigation on overlap welds were performed in the current work. Several single shear overlap joints welding configurations were investigated, including single and multiple pass friction stir welds. The static and fatigue behaviour of these joints was assessed through tensile and fatigue tests.

Findings

Static and fatigue behaviour were found to strongly depend on the welding process parameters and configuration. With respect to the static behaviour, it was found that values close to base material can be achieved. However, depending on configuration and process parameters, static properties can be as low as about 30% of the base material properties. As for the fatigue behaviour, the fatigue limit for all configurations tested was found to be unrealistic for structural applications.

Originality/value

The distance between the outermost welds in multiple pass welds were found to influence the mechanical properties, although no direct relationship can be derived. Indications have been found but no clear conclusion has been reached with respect to the optimum configuration. In some cases, specimens with superior tensile properties exhibited reduced fatigue properties whereas the exact opposite effect was observed for other configurations.

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