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Article
Publication date: 29 April 2014

Jiayuan Hu, Shun-an Cao, Li Yin and Yang Gao

The purpose of this study was to investigate the corrosion of rusted carbon steel in dilute NaCl solution, with the purpose of exploring the effect of the rust layer on metal…

Abstract

Purpose

The purpose of this study was to investigate the corrosion of rusted carbon steel in dilute NaCl solution, with the purpose of exploring the effect of the rust layer on metal corrosion and establishing a corrosion model for rusted iron.

Design/methodology/approach

The corrosion behavior of rusted carbon steel in dilute NaCl solution was studied by means of weight-loss determinations, scanning electron microscopy, Raman spectrometry and electrochemical techniques.

Findings

The results indicated that carbon steel had a similar corrosion behavior in all three NaCl solutions. The iron rust, which consisted of a thin γ-FeOOH layer and a thick Fe3O4 layer, can facilitate the corrosion process of carbon steel via reduction of γ-FeOOH and the large area cathode of Fe3O4. Hence, the corrosion rate of carbon steel was accelerated significantly and finally was determined by the limiting diffusion rate of oxygen.

Originality/value

A corrosion model of rusted carbon steel was established, suggesting that iron rust formed in all slightly acidic waters with low alkalinity probably promotes the corrosion of carbon steel. Anti-corrosion measures for iron in this type of solution, such as desalination water, should be aimed to reduce the promotional effect of the rust layer on metal corrosion.

Details

Anti-Corrosion Methods and Materials, vol. 61 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 1 February 2004

A. El Warraky, H.A. El Shayeb and E.M. Sherif

The pitting corrosion of copper in chloride solution has been studied using potentiostatic polarisation and surface analysis techniques. X‐ray photoelectron spectroscopy (XPS…

2174

Abstract

The pitting corrosion of copper in chloride solution has been studied using potentiostatic polarisation and surface analysis techniques. X‐ray photoelectron spectroscopy (XPS) results enabled conclusions to be drawn about the nature of the film formed in different chloride concentrations. In dilute chloride solutions (C≤10−3 M), XPS proved the existence of Cu2O film on the copper surface. It was found that, depending on the chloride content, pitting of copper was evident only after the formation of a protective film of Cu2O. A current‐time trend plot showed the onset of fluctuations, which were dependent on the NaCl content. On the other hand, introduction of O2 into the solution during prepolarisation time period increased the current value of the fluctuations at the same concentration of NaCl in comparison with the freely aerated solution. These results, together with the surface analysis, confirm the role of chloride ion on the mechanism of pitting attack on copper metal.

Details

Anti-Corrosion Methods and Materials, vol. 51 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 9 January 2009

L. Dzib‐Pérez, J. González‐Sánchez, J.M. Malo and F.J. Rodríguez

The aim of this paper is to study and analyse the advantages and limitations of the scanning reference electrode technique (SRET) to detect and assess localised electrochemical…

Abstract

Purpose

The aim of this paper is to study and analyse the advantages and limitations of the scanning reference electrode technique (SRET) to detect and assess localised electrochemical activity based on an evaluation of the influence of the principal test parameters on the sensitivity and resolution of the technique.

Design/methodology/approach

Measurements of Ohmic potential gradients induced by ionic flux close to a point current source (PCS) were carried out using a scanning reference electrode technique (SRET) instrument, which comprised a vertical rotating working electrode and a scanning probe formed by a pair of platinum electrodes of approximately 200 μm of diameter. Ionic flux was induced by anodic polarisation applied to a gold micro‐disc electrode, which acted as the PCS. Measurements were conducted in electrolytes of ten different conductivities, using different scanning probe tips to sample surface distance and different working electrode rotation rates. The range of conductivities used included most of the possible electrolytes to which metallic materials can be in contact under real service conditions.

Findings

The SRET signal sensed from a polarised PCS showed a strong dependence on the rotation rate of the working electrode for electrolytes of low conductivity but a minimal effect on electrolytes with conductivities higher than 50 mS/cm.

Originality/value

This work presents the effect of wide variations on the electrochemical and operational conditions on the sensitivity and resolution of SRET signal response and discusses the limitations of the technique to assess localised electrochemical activity due to the effect of high conductivity electrolytes, large separation distance between the SRET scanning probe and developing dissolution and scanning rate of a the localised site.

Details

Anti-Corrosion Methods and Materials, vol. 56 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 10 February 2022

Pengxiong Zhao, Wei Wu, Zeyu Ma and Yong Dan

This paper aims to investigate the corrosion evolution process of AZ91 magnesium alloy in 3.5 wt.% NaCl solution under different stresses by using in situ methods, thereby…

Abstract

Purpose

This paper aims to investigate the corrosion evolution process of AZ91 magnesium alloy in 3.5 wt.% NaCl solution under different stresses by using in situ methods, thereby evaluate the influence of stress on the corrosion sensitivity of AZ91 magnesium alloy, and discuss the potential mechanism.

Design/methodology/approach

A four-point bending method was used to apply different loads to the magnesium alloy samples, a charge coupled device camera and electrochemical impedance spectroscopy test being used for in situ study. Scanning electron microscopy and X-ray diffraction (XRD) analysis were performed for corrosion product and morphology characteristics.

Findings

The observation results show that the corrosion of AZ91 magnesium alloy becomes more and more serious with the increase in the stress and generated many corrosion products. Originally, corrosion products prevented alloy matrix from contacting the corrosive medium. However, the increase in the stress facilitated the emergence of the corrosion holes in the corrosion products, which provided the microscopic channels for corrosive solution to attack the Mg alloy matrix, and accelerated the corrosion of the magnesium alloy, resulting in a lot of corrosion pits on the magnesium alloy surface under the corrosion product layer.

Originality/value

The evolution information of corrosion process is crucial to explore the mechanism of corrosion. Currently, most researches about corrosion of magnesium alloy used traditional testing techniques to obtain corrosion information, lacking the direct tracking and monitoring of the corrosion evolution process. Hence, this paper focuses on in situ corrosion study of AZ91 magnesium alloy. The technology with spatial resolution capability observed the changes in magnesium alloy surface at different times in the corrosion process in situ. Meanwhile, the in situ electrochemical technology was used to monitor the changes in micro-electrochemical signals during the corrosion process of magnesium alloy under different stresses.

Details

Anti-Corrosion Methods and Materials, vol. 69 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 10 May 2021

María V. Puc-Oxté and Máximo A. Pech-Canul

This paper aims to prepare highly hydrophobic films on aluminum AA3003 using myristic acid (MA) and evaluate its corrosion protection efficiency in a low-chloride solution.

Abstract

Purpose

This paper aims to prepare highly hydrophobic films on aluminum AA3003 using myristic acid (MA) and evaluate its corrosion protection efficiency in a low-chloride solution.

Design/methodology/approach

The aluminum surface was initially treated with boiling water to develop a porous nanostructure, and then surface modification was carried out in ethanolic solutions with different concentrations of MA. The surface morphology, wetting behavior and film composition were first characterized, and then, the corrosion behavior was evaluated with electrochemical techniques.

Findings

The best hydrophobicity and corrosion resistance were obtained with 50 mM of MA. For such concentration, a water contact angle of 140° and protective efficiency of 96% were achieved. A multilayer structure was revealed by scanning electron microscope and X-ray photoelectron spectroscopy.

Originality/value

The results of this work shed light on the anticorrosion performance of fatty acid self-assembled multilayers on the surface of Al–Mn alloys.

Details

Anti-Corrosion Methods and Materials, vol. 68 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 1 October 1959

P. Hersch

It is well known that the water‐line along a semi‐immersed sheet of metal enhances corrosion by providing easy access for atmospheric oxygen. Thirty years ago U. R. Evans coupled…

Abstract

It is well known that the water‐line along a semi‐immersed sheet of metal enhances corrosion by providing easy access for atmospheric oxygen. Thirty years ago U. R. Evans coupled iron, submerged in water or brine, with partly‐emerging strips of several metals, and found that copper promoted the rusting more than nickel, and nickel more than lead. This type of corrosion is very frequent and deserves more quantitative consideration, since it is as yet little understood. Thus a recent study of the geometrical conditions leading to corrosion, as aided by a water‐line, revealed that what is commonly regarded as the effect of the meniscus also depends on a zone of dry metal above it. The present investigation re‐examines the role of the partly‐immersed metal in conjunction with the electrolyte surrounding it.

Details

Anti-Corrosion Methods and Materials, vol. 6 no. 10
Type: Research Article
ISSN: 0003-5599

Article
Publication date: 15 June 2018

Vivian Sayuri Okina, Maria Rita Alaniz Porto, Tatiana Colombo Pimentel and Sandra Helena Prudencio

The purpose of this study is to evaluate the effect of the probiotic addition (Lactobacillus paracasei ssp.) on the physicochemical characteristics and antioxidant capacity of…

Abstract

Purpose

The purpose of this study is to evaluate the effect of the probiotic addition (Lactobacillus paracasei ssp.) on the physicochemical characteristics and antioxidant capacity of white grape juice during refrigerated storage (4°C/28 days). This paper also aims to evaluate the survival of the probiotic culture in the product and under simulated gastrointestinal conditions.

Design/methodology/approach

Two formulations of white grape juices were evaluated, one with 2 per cent of probiotic culture addition and the other of pure juice.

Findings

The addition of probiotic culture resulted in products with a darker-reddish coloration (L* = 30.6-30.8 and a* = 0.6-0.9) and a lower content of total phenolic compounds (599-697 µg EAG mL−1) (p = 0.05). However, it improved the color stability and maintained the antioxidant activity 1,1-diphenyl-2-picrylhydrazyl (p > 0.05). The viability of the probiotic culture (>109 colony forming unit · 200 mL−1) in the juice was maintained during 21 days of storage, but in simulated gastrointestinal conditions, the functional properties could be guaranteed during the 28 days of refrigerated storage.

Practical implications

The white grape juice is a suitable medium for incorporation of Lactobacillus paracasei.

Originality/value

The survival of the probiotic cultures to the simulated gastrointestinal tract may be significant, even if the product does not have the recommended minimum counts.

Details

Nutrition & Food Science, vol. 48 no. 4
Type: Research Article
ISSN: 0034-6659

Keywords

Article
Publication date: 1 September 1958

GERMANY Corrosion protection by means of flame‐sprayed coal‐tar pitch. An unusual method has been employed to ensure the corrosion protection in hydro‐electric plant of the steel…

Abstract

GERMANY Corrosion protection by means of flame‐sprayed coal‐tar pitch. An unusual method has been employed to ensure the corrosion protection in hydro‐electric plant of the steel tunnel lining, penstocks and surge tank. This method is known as the Colarit flame spraying method and consists in applying coal‐tar pitch by means of a spray gun heated with propane gas. It has been developed by two German firms (Roos & Liebscher, Weiden, and Colarit‐Korro‐sionsschutzgesellschaft Düsseldorf).

Details

Anti-Corrosion Methods and Materials, vol. 5 no. 9
Type: Research Article
ISSN: 0003-5599

Article
Publication date: 11 September 2023

Yang Liu, Jialing Wang, Huayang Cai, Yawei Shao, Zhengyi Xu, Yanqiu Wang and Junyi Wang

Epoxy zinc-rich coatings are widely used in harsh environments because of the long-lasting cathodic protection of steel surfaces. The purpose of this paper is to use flake zinc…

Abstract

Purpose

Epoxy zinc-rich coatings are widely used in harsh environments because of the long-lasting cathodic protection of steel surfaces. The purpose of this paper is to use flake zinc powder instead of the commonly used spherical zinc powder to reduce the zinc powder content.

Design/methodology/approach

In this paper, the authors have prepared an anticorrosive zinc-rich coating using a flake zinc powder instead of the conventional spherical zinc powder. The optimal dispersion of scaly zinc powder in zinc-rich coatings has been explored by looking at the surface and cross-sectional morphology and studying the cathodic protection time of the coating.

Findings

The final epoxy zinc-rich coating with 35 Wt.% flake zinc powder content was prepared using sand-milling dispersions. It has a similar cathodic protection time and salt spray resistance as the 60 Wt.% spherical zinc-rich coating, with a higher low-frequency impedance modulus value.

Originality/value

This study uses flake zinc powder instead of the traditional spherical zinc powder. This reduces the amount of zinc powder in the coating and improves the corrosion resistance of the coating.

Details

Anti-Corrosion Methods and Materials, vol. 70 no. 6
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 11 October 2020

Lin Liu, Shuang Lu, Ya Qi Wu, Jin Yin Xie and Jinjuan Xing

This paper aims to reduce environment pollution caused by benzotriazole. The authors chose one of the best inhibitors from 2-aminobenzimidazole, 2-methylbenzimidazol…

Abstract

Purpose

This paper aims to reduce environment pollution caused by benzotriazole. The authors chose one of the best inhibitors from 2-aminobenzimidazole, 2-methylbenzimidazol, 2-mercaptobenzimidazole and benzimidazole in combination with benzotriazole.

Design/methodology/approach

The electrochemical measurement indicated that 2-methylbenzimidazol had the best inhibition behavior. Then, it was mixed with benzotriazole. Techniques such as field emission scanning electron microscopy, atomic force microscopy, Raman spectroscopy and optical contact angle measurements were used.

Findings

The results showed that the inhibition efficiency was up to 99.98%, when the mixture concentration was 20 mmol/L and the molar ratio 1:1.

Originality/value

1-benzotriazole was mixed with 2-methylbenzimidazol for the first time. During the exist of methyl, 2-methylbenzimidazol has the better inhibition; this point was ignored by researchers.

Graphical abstract

Details

Anti-Corrosion Methods and Materials, vol. 67 no. 6
Type: Research Article
ISSN: 0003-5599

Keywords

1 – 10 of 254