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Article
Publication date: 6 March 2017

Wit Stryczniewicz, Janusz Zmywaczyk and Andrzej Jaroslaw Panas

The paper aims to discuss the inverse heat conduction methodology in solution of a certain parameter identification problem. The problem itself concerns determination of the…

Abstract

Purpose

The paper aims to discuss the inverse heat conduction methodology in solution of a certain parameter identification problem. The problem itself concerns determination of the thermophysical properties of a thin layer coating by applying the laser flash apparatus.

Design/methodology/approach

The modelled laser flash diffusivity data from the three-layer sample investigation are used as input for the following parameter estimation procedure. Assuming known middle layer, i.e. substrate properties, the thermal diffusivity (TD) of the side layers’ material is determined. The estimation technique utilises the finite element method for numerical solution of the direct, 2D axisymmetric heat conduction problem.

Findings

The paper presents methodology developed for a three-layer sample studies and results of the estimation technique testing and evaluation based on simulated data. The multi-parametrical identification procedure results in identification of the out of plane thin layer material diffusivity from the inverse problem solution.

Research limitations/implications

The presentation itself is limited to numerical simulation data, but it should be underlined that the flake graphite thermophysical parameters have been utilised in numerical tests.

Practical implications

The developed methodology is planned to be applied in detailed experimental studies of flake graphite.

Originality/value

In the course of a present study, a methodology of the thin-coating layer TD determination was developed. In spite of the fact that it has been developed for the graphite coating investigation, it was planned to be universal in application to any thin–thick composite structure study.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 27 no. 3
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 8 January 2019

Chaoyue Li, Shiyu Feng, Lei Shao, Jun Pan and Weihua Liu

This study aims to get the essential data of the solubility and diffusion coefficient of gas in jet fuel for appropriately designing a kind of on-board inert gas generation system.

Abstract

Purpose

This study aims to get the essential data of the solubility and diffusion coefficient of gas in jet fuel for appropriately designing a kind of on-board inert gas generation system.

Design/methodology/approach

A test apparatus based on pressure–decay method was constructed to measure solubility and diffusion coefficient of gas in liquid. The test apparatus and method were verified via measurement of solubility and diffusion of CO2 in the pure water.

Findings

The solubility of CO2 and O2 in RP-3 jet fuel with the temperature from 253 to 313 K under three various pressures were measured and compared with theoretical value calculated by a relative density method provided in the standard of ASTM D2780-92, and the deviation is within 10 per cent. The diffusion coefficients of CO2 and O2 in RP-3 jet fuel are determined by monitoring the gas pressure in a hermetic cell versus time with the temperature from 253 to 333 K. The measured diffusivity-temperature relation can be well fitted through the Arrhenius equation for engineering applications. The obtained correlation can be used to predict the diffusion coefficient of CO2 and O2 in RP-3 jet fuel under a wide temperature range.

Practical implications

The semi-empirical correlation of solubility and diffusion coefficient in RP-3 jet fuel obtained from the experimental data could be used to support the design of an inert gas generation system.

Originality/value

There are no essential data of solubility and diffusion of CO2 and O2 in RP-3 jet fuel; therefore, it is fatal if the quantity and rate of mass transfer of CO2 and O2 in RP-3 jet fuel must be assessed, e.g. during the design of green on-board inert gas generation system.

Details

Aircraft Engineering and Aerospace Technology, vol. 91 no. 2
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 3 February 2023

Arad Azizi, Fatemeh Hejripour, Jacob A. Goodman, Piyush A. Kulkarni, Xiaobo Chen, Guangwen Zhou and Scott N. Schiffres

AlSi10Mg alloy is commonly used in laser powder bed fusion due to its printability, relatively high thermal conductivity, low density and good mechanical properties. However, the…

Abstract

Purpose

AlSi10Mg alloy is commonly used in laser powder bed fusion due to its printability, relatively high thermal conductivity, low density and good mechanical properties. However, the thermal conductivity of as-built materials as a function of processing (energy density, laser power, laser scanning speed, support structure) and build orientation, are not well explored in the literature. This study aims to elucidate the relationship between processing, microstructure, and thermal conductivity.

Design/methodology/approach

The thermal conductivity of laser powder bed fusion (L-PBF) AlSi10Mg samples are investigated by the flash diffusivity and frequency domain thermoreflectance (FDTR) techniques. Thermal conductivities are linked to the microstructure of L-PBF AlSi10Mg, which changes with processing conditions. The through-plane exceeded the in-plane thermal conductivity for all energy densities. A co-located thermal conductivity map by frequency domain thermoreflectance (FDTR) and crystallographic grain orientation map by electron backscattered diffraction (EBSD) was used to investigate the effect of microstructure on thermal conductivity.

Findings

The highest through-plane thermal conductivity (136 ± 2 W/m-K) was achieved at 59 J/mm3 and exceeded the values reported previously. The in-plane thermal conductivity peaked at 117 ± 2 W/m-K at 50 J/mm3. The trend of thermal conductivity reducing with energy density at similar porosity was primarily due to the reduced grain size producing more Al-Si interfaces that pose thermal resistance. At these interfaces, thermal energy must convert from electrons in the aluminum to phonons in the silicon. The co-located thermal conductivity and crystallographic grain orientation maps confirmed that larger colonies of columnar grains have higher thermal conductivity compared to smaller columnar grains.

Practical implications

The thermal properties of AlSi10Mg are crucial to heat transfer applications including additively manufactured heatsinks, cold plates, vapor chambers, heat pipes, enclosures and heat exchangers. Additionally, thermal-based nondestructive testing methods require these properties for applications such as defect detection and simulation of L-PBF processes. Industrial standards for L-PBF processes and components can use the data for thermal applications.

Originality/value

To the best of the authors’ knowledge, this paper is the first to make coupled thermal conductivity maps that were matched to microstructure for L-PBF AlSi10Mg aluminum alloy. This was achieved by a unique in-house thermal conductivity mapping setup and relating the data to local SEM EBSD maps. This provides the first conclusive proof that larger grain sizes can achieve higher thermal conductivity for this processing method and material system. This study also shows that control of the solidification can result in higher thermal conductivity. It was also the first to find that the build substrate (with or without support) has a large effect on thermal conductivity.

Article
Publication date: 6 March 2017

Wojciech Piotr Adamczyk and Ziemowit Ostrowski

Prompted by the reliability and robustness of the previously proposed method of non-destructive measurement of thermal conductivity (TC) for anisotropic materials, the enhanced…

Abstract

Purpose

Prompted by the reliability and robustness of the previously proposed method of non-destructive measurement of thermal conductivity (TC) for anisotropic materials, the enhanced approach is presented in this study. The main improvement lies in the substitution of the analytic solution of direct problem solver with a numerical one. This solver, used during the inverse procedure that fits measurement data into simulated ones, is proposed to be a numerical one (finite volume method). Moreover, the purpose of this study is to show the applicability of the reduce order model for retrieving thermal conductivity of solid body.

Design/methodology/approach

In the proposed methodology, both the laser heat source and temperature measurements are performed on the same side of the sample material, which is the main difference with respect to the classic Parker flash method. To speed up the computational time, the full numerical model used in the course of inverse solution is replaced by the proper orthogonal decomposition (POD)-radial basis function (RBF) reduced order model, which is fast and accurate.

Findings

The TCs measured using the proposed methodology are in good agreement with the well established (but destructive) measurement methods. The advantage of the proposed approach lies in the optimal approximation properties of the POD approximation basis used in reduced order model, as well as in its regularization properties.

Practical implications

The proposed technique has high application potential in the design of novel apparatus for non-destructive measurement of TCs for both isotropic and anisotropic materials.

Originality/value

This is the first time when the POD-RBF reduced order model is used in the procedure of non-destructive TC measurement for anisotropic bodies.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 27 no. 3
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 20 June 2019

Shiyu Feng, Chaoyue Li, Xiaotian Peng, Lei Shao and Weihua Liu

The purpose of this study is to measure the mass diffusion coefficient of nitrogen in jet fuel using digital holography interferometry for cost-effective designing and modeling of…

135

Abstract

Purpose

The purpose of this study is to measure the mass diffusion coefficient of nitrogen in jet fuel using digital holography interferometry for cost-effective designing and modeling of the aircraft tank inerting system.

Design/methodology/approach

The mass diffusion coefficients of N2 in RP-3 and RP-5 jet fuels were measured by digital holography interferometry at temperatures ranging from 278.15 to 343.15 K. The Arrhenius equation is used to adequately describe the relationship between mass diffusion coefficients and temperature. The viscosities of RP-3 and RP-5 jet fuels were also measured to examine the accuracy of the Stokes–Einstein model in calculating mass diffusion coefficients.

Findings

As temperature increases from 278.15 to 343.15 K, the mass diffusion coefficients increase 4.23-fold for N2 in RP-3 jet fuel and 5.13-fold for N2 in RP-5 jet fuel. The value of Dµ/T is not constant as the Stokes–Einstein equation expressed, but is a weak linear function of temperature.

Practical implications

A more accurate diffusion model is proposed by fitting the measured Dµ/T with the temperature and calculating the mass diffusion coefficients of N2 in RP-3 and RP-5 jet fuels within 10 per cent relative deviation.

Originality/value

A measurement system for mass diffusion coefficients of N2 in RP-3 and RP-5 jet fuels was constructed based on the digital holography interferometry. The mass diffusion coefficient can be expressed by a uniform polynomial function of temperature and viscosity.

Details

Aircraft Engineering and Aerospace Technology, vol. 91 no. 8
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 6 March 2017

Robert McMasters, Zachary J. Harth, Ryan P. Taylor and George M. Brooke

The purpose of the present research is to examine very small-sized samples of approximately 2-mm diameters. For samples of this size, the holder must make contact with the entire…

Abstract

Purpose

The purpose of the present research is to examine very small-sized samples of approximately 2-mm diameters. For samples of this size, the holder must make contact with the entire perimeter surface of the sample, and the sample is held in place by friction. This necessitates a mathematical model for the direct solution which accommodates the holder and a contact resistance between the holder and the sample.

Design/methodology/approach

Most flash diffusivity testing is performed on samples which are nominally 12-13 mm in diameter and are held by only a small contact area around the perimeter of the sample in a holder. With an experiment set up in this way, the effects of conduction between the sample and the holder are normally ignored.

Findings

This research examines the effects of the holder and the contact resistance on the measured thermal diffusivity of the sample and includes experimental results from laboratory measurements.

Originality/value

This work provides a method for finding thermal diffusivity for extremely small samples. This capability is important in cases involving precious materials or highly toxic materials where only small samples are available.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 27 no. 3
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 3 August 2010

M. Dressler, M. Röllig, M. Schmidt, A. Maturilli and J. Helbert

This purpose of this paper is to report about the temperature distribution in metal and ceramic powder beds during 3D printing. The differing powders are thoroughly characterized…

1812

Abstract

Purpose

This purpose of this paper is to report about the temperature distribution in metal and ceramic powder beds during 3D printing. The differing powders are thoroughly characterized in terms of thermal conductivity, thermal diffusivity, emissivity spectra and density.

Design/methodology/approach

The temperature distribution was measured in a 3D printing appliance (Prometal R1) with the help of thin thermocouples (0.25 mm diameter) and thermographic imaging. Temperatures at the powder bed surface as well as at differing powder bed depths were determined. The thermal conductivity, thermal diffusivity and emissivity spectra of the powders were measured as well. Numerical simulation was used to verify the measured temperatures.

Findings

The ceramic powder heated up and cooled down more quickly. This finding corresponds well with numerical simulations based on measured values for thermal conductivity and thermal diffusivity as well as emissivity spectra. An observed color change at the metal powder has only little effect on emissivity in the relevant wavelength region.

Research limitations/implications

It was found that thermocouple‐based temperature measurements at the powder bed surface are difficult and these results should be considered with caution.

Practical implications

The results give practitioners valuable information about the transient temperature evolution for two widely used but differing powder systems (metal, ceramic). The paramount importance of powder bed porosity for thermal conductivity was verified. Already small differences in thermal conductivity, thermal diffusivity and hence volumetric heat capacity lead to marked differences in the transient temperature evolution.

Originality/value

The paper combines several techniques such as temperature measurements, spectral emissivity measurements, measurements of thermal conductivity and diffusivity and density measurements. The obtained results are put into a numerical model to check the obtained temperature data and the other measured values for consistency. This approach illustrates that determinations of surface temperatures of the powder beds are difficult.

Details

Rapid Prototyping Journal, vol. 16 no. 5
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 6 March 2017

Jerzy Zgraja and Adam Cieslak

The purpose of the research was to develop a method for the determination of temperature characteristics of thermal diffusivity and specific heat on a single and the same stand…

Abstract

Purpose

The purpose of the research was to develop a method for the determination of temperature characteristics of thermal diffusivity and specific heat on a single and the same stand, powered from an inverter for induction heating. Determination of the thermal diffusivity has been based on the idea of the pulse method. Searched solutions allowed to reduce inaccuracy of the pulse method when such an unusual source of pulse of energy is used.

Design/methodology/approach

Coupled electromagnetic and thermal calculations were carried out to verify proposed methods for estimating thermal properties of an induction heated charge. Presented methods were applied into a real laboratory stand and they were examined experimentally.

Findings

Achieved results of calculations allow to estimate thermal properties of the induction heated charge with 2 and 5 per cent of uncertainty, respectively, for heat capacity and thermal diffusivity. It gives possibility to use results as an input for further proceedings connected with estimation of electrical parameters in a more complex system.

Practical implications

Presented methods of estimating thermal properties of the induction heated charge were verified experimentally on a dedicated laboratory stand. It gives a practical possibility to implement previously established assumptions and examine them. This is a significant step toward the construction of an easy-to-use device for a comprehensive determination of material parameters of metals directly in the heat treatment plant.

Originality/value

This study presents a trial of implementation of induction heating as a source of energy in the impulse method for estimation of thermal properties of the material. Additionally, it presents a process of improving results achieved with the flash methods which were presented in previous papers. The method of estimation of specific heat which uses induction heating as the heat source was presented too.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 36 no. 2
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 6 March 2017

Zbigniew Bulinski and Helcio R.B. Orlande

This paper aims to present development and application of the Bayesian inverse approach for retrieving parameters of non-linear diffusion coefficient based on the integral…

Abstract

Purpose

This paper aims to present development and application of the Bayesian inverse approach for retrieving parameters of non-linear diffusion coefficient based on the integral information.

Design/methodology/approach

The Bayes formula was used to construct posterior distribution of the unknown parameters of non-linear diffusion coefficient. The resulting aposteriori distribution of sought parameters was integrated using Markov Chain Monte Carlo method to obtain expected values of estimated diffusivity parameters as well as their confidence intervals. Unsteady non-linear diffusion equation was discretised with the Global Radial Basis Function Collocation method and solved in time using Crank–Nicholson technique.

Findings

A number of manufactured analytical solutions of the non-linear diffusion problem was used to verify accuracy of the developed inverse approach. Reasonably good agreement, even for highly correlated parameters, was obtained. Therefore, the technique was used to compute concentration dependent diffusion coefficient of water in paper.

Originality/value

An original inverse technique, which couples efficiently meshless solution of the diffusion problem with the Bayesian inverse methodology, is presented in the paper. This methodology was extensively verified and applied to the real-life problem.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 27 no. 3
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 1 March 1986

M.P. Seah, F.H. Howie and C. Lea

This is the third paper in the series of eight, studying voids and blowholes in PTH printed circuit boards. In the previous papers the industrial significance of this problem has…

Abstract

This is the third paper in the series of eight, studying voids and blowholes in PTH printed circuit boards. In the previous papers the industrial significance of this problem has been established and moisture identified as the primary cause of the gassing. Now, particular attention is focused on the understanding of the mechanisms and kinetics of moisture uptake in the FR‐4 laminate. From the authors' data the rate of moisture uptake and the rate of drying of laminate can be predicted as a function of temperature and relative humidity.

Details

Circuit World, vol. 12 no. 4
Type: Research Article
ISSN: 0305-6120

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