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Article
Publication date: 23 September 2020

Anugya Singh, Aravind Satheesh Kumar and Kannan B.T.

The purpose of this study is to experimentally investigate the trends in shock wave Mach number that were observed when different diaphragm material combinations were used in the…

Abstract

Purpose

The purpose of this study is to experimentally investigate the trends in shock wave Mach number that were observed when different diaphragm material combinations were used in the small-scale shock tube.

Design/methodology/approach

A small-scale shock tube was designed and fabricated having a maximum Mach number production capacity to be 1.5 (theoretically). Two microphones attached in the driven section were used to calculate the shock wave Mach number. Preliminary tests were conducted on several materials to obtain the respective bursting pressures to decide the final set of materials along with the layered combinations.

Findings

According to the results obtained, 95 GSM tracing paper was seen to be the strongest reinforcing material, followed by 75 GSM royal executive bond paper and regular 70 GSM paper for aluminium foil diaphragms. The quadrupled layered diaphragms revealed a variation in shock Mach number based on the position of the reinforcing material. In quintuple layered combinations, the accuracy of obtaining a specific Mach number was seen to be increasing. Optimization of the combinations based on the production of the shock wave Mach number was carried out.

Research limitations/implications

The shock tube was designed taking maximum incident shock Mach number as 1.5, the experiments conducted were found to achieve a maximum Mach number of 1.437. Thus, an extension to further experiments was avoided considering the factor of safety.

Originality/value

The paper presents a detailed study on the effect of change in the material and its position in the layered diaphragm combinations, which could lead to variation in Mach numbers that are produced. This could be used to obtain a specific Mach number for a required study accurately, with a low-cost setup.

Details

Aircraft Engineering and Aerospace Technology, vol. 93 no. 1
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 24 August 2021

Praveenkumar Thaloor Ramesh, Vijayaraja Kengaiah, Endalkachew Mosisa Gutema, Prabu Velusamy and Dhivya Balamoorthy

The purpose of the study is to design economical shock tube. It is an instrument used for experimental investigations not only related to shock phenomena but also for the behavior…

Abstract

Purpose

The purpose of the study is to design economical shock tube. It is an instrument used for experimental investigations not only related to shock phenomena but also for the behavior of the material when it is subjected to high-speed flow. The material used here in this shock tube is stainless steel ss304 and aluminum. A shock tube consists of two sections, namely, the driver and the driven. The gas in the driven and driver is filled with atmospheric air and nitrogen, respectively, under the predominant condition.

Design/methodology/approach

The focus of the study is on the design and fabrication of shock tubes. a shock tube is a research tool to make an aerodynamic test in the presence of high pressure and temperature by generating moving normal shock waves under controlled conditions.

Findings

The main necessity for instrumentation in the shock tube experiment is to know the velocity of the moving shock wave from which the other parameters can be calculated. the pressure transducers are located in the shock tube in various locations to measure aerodynamic parameters in terms of pressure.

Originality/value

The main objective of this project work is to make an experimental setup to produce supersonic velocity with the readily available material in the market in a highly safe manner.

Details

Aircraft Engineering and Aerospace Technology, vol. 94 no. 4
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 1 June 1989

Kemutec Group Ltd offers a comprehensive range of “Gardner” horizontal mixers. Their whole portfolio has been revised and three new standard ranges, the ‘HE’, ‘PE’ and ‘RE’ Series…

Abstract

Kemutec Group Ltd offers a comprehensive range of “Gardner” horizontal mixers. Their whole portfolio has been revised and three new standard ranges, the ‘HE’, ‘PE’ and ‘RE’ Series have just been announced. The company has the expertise and capability to build mixers for products as diverse as dry powders, cream products, meat products through to car body fillers. Working capacities are from ‘Laboratory size’ up to 20,000 litres. Construction can be of epoxy painted mild steel through to 316 grade stainless steel. For applications demanding the most stringent standards of hygiene, stainless steel mixers can be mirror polished both internally and externally if required.

Details

Pigment & Resin Technology, vol. 18 no. 6
Type: Research Article
ISSN: 0369-9420

Article
Publication date: 1 December 1949

MANY problems associated with aircraft investigations involve the accurate measurement of fluctuating fluid pressures. Various types of pickup exist from which choice may be made…

Abstract

MANY problems associated with aircraft investigations involve the accurate measurement of fluctuating fluid pressures. Various types of pickup exist from which choice may be made for this purpose. The suitability of a particular type for a specific application depends on the characteristics of the type and its associated electronic recorder. The fundamental requirements of fluctuating pressure pickups are discussed, and various types are described and typical examples of their application are given. Design data are derived based on experiments conducted on condenser type pickups, from which it is possible to design single diaphragm types for particular frequency and sensitivity requirements.

Details

Aircraft Engineering and Aerospace Technology, vol. 21 no. 12
Type: Research Article
ISSN: 0002-2667

Article
Publication date: 8 January 2018

Gobi K., Kannapiran B., Devaraj D. and Valarmathi K.

The conventional strain gauge type pressure sensor suffers in static testing of engines due to the contact transduction method. This paper aims to focus on the concept of…

Abstract

Purpose

The conventional strain gauge type pressure sensor suffers in static testing of engines due to the contact transduction method. This paper aims to focus on the concept of non-contact transduction-based pressure sensor using eddy current displacement sensing coil (ECDS) to overcome the temperature limitations of the strain gauge type pressure sensor. This paper includes the fabrication of prototypes of the proposed pressure sensor and its performance evaluation by static calibration. The fabricated pressure sensor is proposed to measure pressure in static test environment for a short period in the order of few seconds. The limitations of the fabricated pressure sensor related to temperature problems are highlighted and the suitable design changes are recommended to aid the future design.

Design/methodology/approach

The design of ECDS-based pressure sensor is aimed to provide non-contact transduction to overcome the limitations of the strain gauge type of pressure sensor. The ECDS is designed and fabricated with two configurations to measure deflection of the diaphragm corresponding to the applied pressure. The fabricated ECDS is calibrated using a standard micro meter to ensure transduction within limits. The fabricated prototypes of pressure sensors are calibrated using dead weight tester, and the calibration results are analyzed to select the best configuration. The proposed pressure sensor is tested at different temperatures, and the test results are analyzed to provide recommendations to overcome the shortcomings.

Findings

The performance of the different configurations of the pressure sensor using ECDS is evaluated using the calibration data. The analysis of the calibration results indicates that the pressure sensor using ECDS (coil-B) with the diaphragm as target is the best configuration. The accuracy of the fabricated pressure sensor with best configuration is ±2.8 per cent and the full scale (FS) output is 3.8 KHz. The designed non-contact transduction method extends the operating temperature of the pressure sensor up to 150°C with the specified accuracy for the short period.

Originality/value

Most studies of eddy current sensing coil focus on the displacement and position measurement but not on the pressure measurement. This paper is concerned with the design of the pressure sensor using ECDS to realize the non-contact transduction to overcome the limitations of strain gauge type pressure sensors and evaluation of the fabricated prototypes. It is shown that the accuracy of the proposed pressure sensor is not affected by the high temperature for the short period due to non-contact transduction using ECDS.

Details

Sensor Review, vol. 38 no. 2
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 9 September 2013

Pradeep Kumar Rathore, Pratyush Varshney, Sunil Prasad and B.S. Panwar

The purpose of this paper is to use finite element method for optimizing the membrane type double cavity vacuum sealed structure for the best achievable sensitivity in a…

Abstract

Purpose

The purpose of this paper is to use finite element method for optimizing the membrane type double cavity vacuum sealed structure for the best achievable sensitivity in a piezoresistive absolute pressure sensor and its validation using a standard complementary metal oxide semiconductor (CMOS) process.

Design/methodology/approach

A double cavity vacuum sealed piezoresistive absolute pressure sensor has been simulated and optimized for its performance and an analytical model describing the behaviour of the sensor has been described. The 1×1 mm sensor chip has two membrane type 100×30×1.7 μm diaphragms consisting of composite layers of plasma enhanced chemical vapour deposition (PECVD) of silicon nitride (Si3N4) and silicon dioxide (SiO2) each hanging over 21 μm deep rectangular cavity. Potassium hydroxide (KOH) based anisotropic etching of single crystal silicon using front side lateral etching technology is used for the fabrication of the sensor. The electrical readout circuitry uses 318 Ω boron diffused low pressure vapour chemical vapour deposition (LPCVD) of polysilicon resistors arranged in the Wheatstone half bridge configuration. The sensing structure is simulated and optimized using COMSOL Multiphysics.

Findings

Front-side lateral etching technology has been successfully used for the fabrication of double cavity absolute pressure sensor. A good agreement with the fabricated device for the chosen location of the piezoresistors through simulation has been predicted. The measured pressure sensitivity of two tested pressure sensors is 12.63 and 12.46 mV/MPa, and simulated pressure sensitivity is found to be 12.9 mV/MPa for pressure range of 0 to 0.5 MPa. The location of the piezoresistor has also been optimized using the simulation tools for enhancing the sensor sensitivity to 62.14 mV/MPa. The pressure sensitivity is further enhanced to 92 mV/MPa by increasing the width of the diaphragm to 35 μm.

Originality/value

The simulated and measured pressure sensitivities of the double cavity pressure sensor are in close agreement. Sevenfold enhancement in the pressure sensitivity of the optimized sensing structure has been observed. The proposed front-side lateral etching technology can be adopted for making membrane type diaphragms hanging over vacuum sealed micro-cavities for high sensitivity pressure sensing applications.

Article
Publication date: 3 May 2016

Daniela Diaz-Alonso, Mario Moreno-Moreno, Carlos Zuñiga, Joel Molina, Wilfrido Calleja, Juan Carlos Cisneros, Luis Niño de Rivera, Volodymir Ponomaryov, Felix Gil, Angel Guillen and Efrain Rubio

This paper aims to purpose the new design and fabrication scheme of Touch Mode Capacitive Pressure Sensor (TMCPS), which can be used in a wireless integrated resistor, inductor…

Abstract

Purpose

This paper aims to purpose the new design and fabrication scheme of Touch Mode Capacitive Pressure Sensor (TMCPS), which can be used in a wireless integrated resistor, inductor and capacitor circuit for monitoring pressure in biomedical applications.

Design/methodology/approach

This study focuses on the design, simulation and fabrication of dynamic capacitors, based on surface micromachining using polysilicon or aluminum films as the top electrode, both structural materials are capped with a 1.5 μm-thick polyimide film.

Findings

The design of microstructures using a composite model fits perfectly the preset mechanical behavior. After the full fabrication, the dynamic capacitors show complete mechanical flexibility and stability.

Originality/value

The novelty of the method presented in this study includes two important aspects: first, the capacitors are designed as a planar cavity within a rigid frame, where two walls contain channels which allow for the etching of the sacrificial material. Second, the electromechanical structures are designed using a composite model that includes a polyimide film capping for a precise pressure sensing, which also protects the internal cavity and, at the same time, provides full biocompatibility.

Details

Microelectronics International, vol. 33 no. 2
Type: Research Article
ISSN: 1356-5362

Keywords

Article
Publication date: 26 April 2023

Yucheng Shi, Deren Kong and Xuejiao Ma

The purpose of this study is to clarify the mechanism of ambient and transient temperature effects on piezoelectric pressure sensors, and to propose corresponding compensation…

Abstract

Purpose

The purpose of this study is to clarify the mechanism of ambient and transient temperature effects on piezoelectric pressure sensors, and to propose corresponding compensation measures. The temperature of the explosion field has a significant influence on the piezoelectric sensor used to measure the shock wave pressure. For accurate shock wave pressure measurement, based on the actual piezoelectric pressure sensors used in the explosion field, the effects of ambient and transient temperatures on the sensor should be studied.

Design/methodology/approach

The compensation method of the ambient temperature is discussed according to the sensor size and material. The theoretical analysis method of the transient temperature is proposed. For the transient temperature conduction problem of the sensor, the finite element simulation method of structure-temperature coupling is used to solve the temperature distribution of the sensor and the change in the contact force on the quartz crystal surface under the step and triangle temperatures. The simulation results are highly consistent with the theory.

Findings

Based on the analysis results, a transient temperature control method is proposed, in which 0.5 mm thick lubricating silicone grease is applied to the sensor diaphragm, and 0.2 mm thick fiberglass cloth is wrapped around the sensor side. Simulation experiments are carried out to verify the feasibility of the control method, and the results show that the control method effectively suppresses the output of the thermal parasitic.

Originality/value

The above thermal protection methods can effectively improve the measurement accuracy of shock wave pressure and provide technical support for the evaluation of the power of explosion damage.

Details

Sensor Review, vol. 43 no. 3
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 5 May 2015

Pradeep Kumar Rathore, Brishbhan Singh Panwar and Jamil Akhtar

The present paper aims to propose a basic current mirror-sensing circuit as an alternative to the traditional Wheatstone bridge circuit for the design and development of…

Abstract

Purpose

The present paper aims to propose a basic current mirror-sensing circuit as an alternative to the traditional Wheatstone bridge circuit for the design and development of high-sensitivity complementary metal oxide semiconductor (CMOS)–microelectromechanical systems (MEMS)-integrated pressure sensors.

Design/methodology/approach

This paper investigates a novel current mirror-sensing-based CMOS–MEMS-integrated pressure-sensing structure based on the piezoresistive effect in metal oxide field effect transistor (MOSFET). A resistive loaded n-channel MOSFET-based current mirror pressure-sensing circuitry has been designed using 5-μm CMOS technology. The pressure-sensing structure consists of three identical 10-μm-long and 50-μm-wide n-channel MOSFETs connected in current mirror configuration, with its input transistor as a reference MOSFET and output transistors are the pressure-sensing MOSFETs embedded at the centre and near the fixed edge of a silicon diaphragm measuring 100 × 100 × 2.5 μm. This arrangement of MOSFETs enables the sensor to sense tensile and compressive stresses, developed in the diaphragm under externally applied pressure, with respect to the input reference transistor of the mirror circuit. An analytical model describing the complete behaviour of the integrated pressure sensor has been described. The simulation results of the pressure sensor show high pressure sensitivity and a good agreement with the theoretical model has been observed. A five mask level process flow for the fabrication of the current mirror-sensing-based pressure sensor has also been described. An n-channel MOSFET with aluminium gate was fabricated to verify the fabrication process and obtain its electrical characteristics using process and device simulation software. In addition, an aluminium gate metal-oxide semiconductor (MOS) capacitor was fabricated on a two-inch p-type silicon wafer and its CV characteristic curve was also measured experimentally. Finally, the paper presents a comparative study between the current mirror pressure-sensing circuit with the traditional Wheatstone bridge.

Findings

The simulated sensitivities of the pressure-sensing MOSFETs of the current mirror-integrated pressure sensor have been found to be approximately 375 and 410 mV/MPa with respect to the reference transistor, and approximately 785 mV/MPa with respect to each other. The highest pressure sensitivities of a quarter, half and full Wheatstone bridge circuits were found to be approximately 183, 366 and 738 mV/MPa, respectively. These results clearly show that the current mirror pressure-sensing circuit is comparable and better than the traditional Wheatstone bridge circuits.

Originality/value

The concept of using a basic current mirror circuit for sensing tensile and compressive stresses developed in micro-mechanical structures is new, fully compatible to standard CMOS processes and has a promising application in the development of miniaturized integrated micro-sensors and sensor arrays for automobile, medical and industrial applications.

Article
Publication date: 1 April 1996

Z. Keresztes‐Nagy

The majority of methods for the optical monitoring of gases can be divided into two main groups. In the first, the intrinsicoptical properties of the gas are exploited to sense…

169

Abstract

The majority of methods for the optical monitoring of gases can be divided into two main groups. In the first, the intrinsic optical properties of the gas are exploited to sense it. In the second group, an indicator is used to transduce the gas concentration into a measurable optical parameter. Most gas sensors are usually sensitive to only one parameter of the monitored gas. This paper contains a description of a gas multisensor that is suitable for measuring gas concentration and pressure at the same time. It needs a special sensor construction that can measure the mentioned properties in parallel. The essence of this sensor is the double rle of the diaphragm. This means that the diaphragm itself is for sensing the pressure and suitable layer with an immobilised reagent is applied on top of the diaphragm for sensing the concentration of the gas. The sensing method is a fibre guided incident light beam to the diaphragm's surface. The incident beam passes through the concentration‐sensitive layer twice as the diaphragm's surface reflects it. The properties of the reflected beam contain the required information — pressure and concentration — about the measured gas. At the output of the system the reflected light intensity is proportional to pressure and the spectrum is promotional to concentration of gas. The paper describes the design and results in detail.

Details

Microelectronics International, vol. 13 no. 1
Type: Research Article
ISSN: 1356-5362

Keywords

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