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1 – 10 of 314The Alienor method offers a powerful approximation technique for the optimization of continuous multivariable functions defined on a compact set H of Rn. Its computational…
Abstract
The Alienor method offers a powerful approximation technique for the optimization of continuous multivariable functions defined on a compact set H of Rn. Its computational efficiency is completed by the fact that it gave rise to the theory of space‐densifying curves. Presents a survey of these curves, analysing their most important properties and characteristics. Finally, the concept of theoretic calculation time (t.c.t.) associated with each curve suggests an interesting geometric problem on the existence of a curve with minimal t.c.t.
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G. Mora and J.C. Navarro
In this article the aim is to propose a new form to densify parallelepipeds of RN by sequences of α‐dense curves with accumulated densities.
Abstract
Purpose
In this article the aim is to propose a new form to densify parallelepipeds of RN by sequences of α‐dense curves with accumulated densities.
Design/methodology/approach
This will be done by using a basic α‐densification technique and adding the new concept of sequence of α‐dense curves with accumulated density to improve the resolution of some global optimization problems.
Findings
It is found that the new technique based on sequences of α‐dense curves with accumulated densities allows to simplify considerably the process consisting on the exploration of the set of optimizer points of an objective function with feasible set a parallelepiped K of RN. Indeed, since the sequence of the images of the curves of a sequence of α‐dense curves with accumulated density is expansive, in each new step of the algorithm it is only necessary to explore a residual subset. On the other hand, since the sequence of their densities is decreasing and tends to zero, the convergence of the algorithm is assured.
Practical implications
The results of this new technique of densification by sequences of α‐dense curves with accumulated densities will be applied to densify the feasible set of an objective function which minimizes the quadratic error produced by the adjustment of a model based on a beta probability density function which is largely used in studies on the transition‐time of forest vegetation.
Originality/value
A sequence of α‐dense curves with accumulated density represents an original concept to be added to the set of techniques to optimize a multivariable function by the reduction to only one variable as a new application of α‐dense curves theory to the global optimization.
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K.M. Fan, W.L. Cheung and I. Gibson
The purpose of this paper is to report on a study of the movement of the powder bed material during selective laser sintering (SLS) of bisphenol‐A polycarbonate (PC) powder and…
Abstract
Purpose
The purpose of this paper is to report on a study of the movement of the powder bed material during selective laser sintering (SLS) of bisphenol‐A polycarbonate (PC) powder and its effect on the morphology of the sintered specimen.
Design/methodology/approach
Two sintering experiments, i.e. single‐spot laser sintering and raster‐scan laser sintering, were carried out and the material movement mechanisms were investigated in situ and subsequently by scanning electron microscopy.
Findings
During the raster‐scan laser sintering process, the movement of the powder was found to be primarily perpendicular to the scanning direction. When sintering at a high laser power, it significantly affected the surface morphology of the sintered specimens and parallel surface bands occurred along the scanning direction.
Research limitations/implications
Experiments were carried out on a modified laser engraving machine rather than a commercial SLS machine.
Practical implications
A schematic model of the material movement mechanism for each of the sintering strategies is presented.
Originality/value
The results further the understanding of the sintering behaviour of the powder bed.
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Jan Patrick Deckers, Khuram Shahzad, Ludwig Cardon, Marleen Rombouts, Jozef Vleugels and Jean-Pierre Kruth
The purpose of this paper is to compare different powder metallurgy (PM) processes to produce ceramic parts through additive manufacturing (AM). This creates the potential to…
Abstract
Purpose
The purpose of this paper is to compare different powder metallurgy (PM) processes to produce ceramic parts through additive manufacturing (AM). This creates the potential to rapidly shape ceramic parts with an almost unlimited shape freedom. In this paper, alumina (Al2O3) parts are produced, as Al2O3 is currently the most commonly used ceramic material for technical applications.
Design/methodology/approach
Variants of the following PM route, with indirect selective laser sintering (indirect SLS) as the AM shaping step, are explored to produce ceramic parts: powder synthesis, indirect SLS, binder removal and furnace sintering and alternative densification steps.
Findings
Freeform-shaped Al2O3 parts with densities up to approximately 90 per cent are obtained.
Research limitations/implications
The resulting Al2O3 parts contain inter-agglomerate pores. To produce higher-quality ceramic parts through indirect SLS, these pores should be avoided or eliminated.
Originality/value
The research is innovative in many ways. First, composite powders are produced using different powder production methods, such as temperature-induced phase separation and dispersion polymerization. Second, four different binder materials are investigated: polyamide (nylon-12), polystyrene, polypropylene and a carnauba wax – low-density polyethylene combination. Further, to produce ceramic parts with increased density, the following densification techniques are investigated as additional steps of the PM process: laser remelting, isostatic pressing and infiltration.
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Haihua Wu, Junfeng Li, Zhengying Wei and Pei Wei
To fabricate a selective laser melting (SLM)-processed AlSi10Mg part with almost full density and free of any apparent pores, this study aims to investigate the effect of ambient…
Abstract
Purpose
To fabricate a selective laser melting (SLM)-processed AlSi10Mg part with almost full density and free of any apparent pores, this study aims to investigate the effect of ambient argon pressure and laser scanning speed on the particles splash during the AlSi10Mg powder bed laser melting.
Design/methodology/approach
Based on the discrete element method (DEM), a 3D model of random distribution of powder particles was established, and the 3D free surface of SLM forming process was dynamically tracked by the volume of fluid, where a Gaussian laser beam acts as the energy source melting the powder bed. Through the numerical simulation and process experimental research, the effect of the applied laser power and scanning speed on the operating laser melting temperature was studied.
Findings
The process stability has a fundamental role in the porosity formation, which is process-dependent. The effect of the processing conditions on the process stability and the resultant forming defects were clarified.
Research limitations/implications
The results shows that the pores were the main defects present in the SLM-processed AlSi10Mg sample, which decreases the densification level of the sample.
Practical implications
The optimal processing parameters (argon pressure of 1,000 Pa, laser power of 180 W, scan speed of 1,000 mm/s, powder layer thickness of 35 µm and hatch spacing of 50 µm ) applied during laser melting can improve the quality of selective laser melting of AlSi10Mg,
Social implications
It can provide a technological support for 3D printing.
Originality/value
Based on the analysis of the pore and balling formation mechanisms, the optimal processing parameters have been obtained, which were argon pressure of 1,000 Pa, laser power of 180 W, scan speed of 1,000 mm/s, powder layer thickness of 35 µm and hatch spacing of 50 µm. Then, a near-fully dense sample free of any apparent pores on the cross-sectional microstructure was produced by SLM, wherein the relative density of the as-built samples is larger than 97.5%.
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A new semi‐automatic filling machine capable of handling highly viscous materials is now available from Neumo, Quarry Road, Newhaven, East Sussex BN9 9DE.
Zoi G. Ralli and Stavroula J. Pantazopoulou
Important differentiating attributes in the procedures used, the characteristic mineral composition of the binders, and the implications these have on the final long term…
Abstract
Purpose
Important differentiating attributes in the procedures used, the characteristic mineral composition of the binders, and the implications these have on the final long term stability and physico-mechanical performance of the concretes produced are identified and discussed, with the intent to improve transparency and clarity in the field of geopolymer concrete technologies.
Design/methodology/approach
This state-of-the-art review covers the area of geopolymer concrete, a class of sustainable construction materials that use a variety of alternative powders in lieu of cement for composing concrete, most being a combination of industrial by-products and natural resources rich in specific required minerals. It explores extensively the available essential materials for geopolymer concrete and provides a deeper understanding of its underlying chemical mechanisms.
Findings
This is a state-of-the-art review introducing the essential characteristics of alternative powders used in geopolymer binders and the effectiveness these have on material performance.
Practical implications
With the increase of need for alternative cementitious materials, identifying and understanding the critical material components and the effect they may have on the performance of the resulting mixes in fresh as well as hardened state become a critical requirement to for short- and long-term quality control (e.g. flash setting, efflorescence, etc.).
Originality/value
The topic explored is significant in the field of sustainable concrete technologies where there are several parallel but distinct material technologies being developed, such as geopolymer concrete and alkali-activated concrete. Behavioral aspects and results are not directly transferable between the two fields of cementitious materials development, and these differences are explored and detailed in the present study.
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Martin Svanberg and Árni Halldórsson
One way of overcoming logistics barriers (poor transportation, handling and storage properties) towards increased utilisation of biomass is to introduce a pre‐treatment process…
Abstract
Purpose
One way of overcoming logistics barriers (poor transportation, handling and storage properties) towards increased utilisation of biomass is to introduce a pre‐treatment process such as torrefaction early in the biomass‐to‐energy supply chain. Torrefaction offers a range of potentially beneficial logistics properties but the actual benefits depend upon how the supply chain is configured to address various elements of customer demand. Hence, the aim of this paper is to develop a framework for torrefaction configuration in a supply chain perspective for different types of customers.
Design/methodology/approach
Sophisticated pre‐treatment processes are yet to reach the commercialisation phase. Identification of possible supply chain configurations is in this paper done through a conceptual approach by bringing together knowledge from related research fields such as unrefined forest fuel, pellets and coal logistics with prescriptions for configuration derived from the subject area of supply chain management (SCM).
Findings
A framework that explicates different elements of supply and demand of torrefaction is proposed, and exemplified by three distinct supply chains. Depending on demand, torrefaction serves different purposes, bridging gaps in place, time, quality and ownership. Furthermore, different supply chain configurations will pose different requirements on torrefaction in terms of producing different product quality, durability, energy density and hydrophobicity of the pellets.
Research limitations/implications
The proposed framework entails a set of propositions, but requires further development through empirical studies using complementary research methods such as interviews or surveys and quantification through techno‐economical or optimisation from a supply chain perspective.
Practical implications
This paper provides a framework that can inform decisions makers in biomass‐to‐energy supply chains, in particular at torrefaction plants, on upstream and downstream implications of their decisions.
Originality/value
The findings have implications for biomass‐to‐energy supply chains in general, and in particular, the paper provides a supply chain perspective of pre‐treatment processes, where previous research has focused primarily on technical aspects of torrefaction.
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Various companies, including Dow Chemical, Dow Corning, PMC Specialities, Vanderbilt Corporation and Kusumoto Chemicals, with a long history of service to the paint, printing ink…
Abstract
Various companies, including Dow Chemical, Dow Corning, PMC Specialities, Vanderbilt Corporation and Kusumoto Chemicals, with a long history of service to the paint, printing ink and allied industries, are represented. Products featured include antimicrobials, cellulose ethers, resins, propylene glycol ethers, silicones and a variety of speciality additives designed to meet the demand within surface coatings for improved properties.
To investigate the effect of laser densification parameters on the cross section geometry of the laser‐densified single line, and thus provide guidance for selecting the laser…
Abstract
Purpose
To investigate the effect of laser densification parameters on the cross section geometry of the laser‐densified single line, and thus provide guidance for selecting the laser processing condition to obtain dense shapes with minimum processing defects.
Design/methodology/approach
A range of dental porcelain powder lines with small cross section areas (in the order of 1 × 1 mm2) were extruded from micro‐extruders and laser densified with the systematically changed peak laser power intensity, laser beam diameter, and ratio of the laser beam diameter to the width of the powder line.
Findings
The peak laser power intensity, laser beam diameter, and ratio of the laser beam diameter to the width of the powder line have substantial influence on the cross section geometry. The effects of these laser processing parameters can be explained in terms of minimization of surface energy in both solid and liquid states, volume shrinkage associated with densification, and temperature gradients present in the powder line during laser densification.
Originality/value
For the first time the cross section geometry of single powder lines in response to laser processing conditions has been systematically investigated, and the result offers guidance for obtaining dense shapes with minimum processing defects.
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