Search results

1 – 10 of over 7000
Article
Publication date: 28 December 2020

Junzhou Yang, Jianjun Wu, Qianwen Zhang, Yinxiang Ren, Han Ruolan and Kaiwei Wang

With the discussion on the linear relationship of determined material parameters, this study aims to propose a new method to analyze the deformation mechanism.

Abstract

Purpose

With the discussion on the linear relationship of determined material parameters, this study aims to propose a new method to analyze the deformation mechanism.

Design/methodology/approach

A modified constitutive model based on the hyperbolic sine Arrhenius equation has been established, which is applied to describe the flow behavior of Ti-6Al-4V alloy during the superplastic forming (SPF).

Findings

The modified constitutive model in this work has a good ability to describe the flow behavior for Ti-6Al-4V in SPF. Besides, a deformation map of titanium material is obtained based on the parameters. As the supplement, finite element models of high-temperature tensile tests are carried out as the application of the constitutive model.

Originality/value

The relationship between constitutive model parameters and forming mechanism is established, which is a new angle in rheological behavior research and constitutive model analysis.

Details

Engineering Computations, vol. 38 no. 6
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 4 September 2019

Mithun Kanchan and Ranjith Maniyeri

The purpose of this paper is to perform two-dimensional numerical simulation involving fluid-structure interaction of flexible filament. The filament is tethered to the bottom of…

Abstract

Purpose

The purpose of this paper is to perform two-dimensional numerical simulation involving fluid-structure interaction of flexible filament. The filament is tethered to the bottom of a rectangular channel with oscillating fluid flow inlet conditions at low Reynolds number. The simulations are performed using a temporal second-order finite volume-based immersed boundary method (IBM). Further, to understand the relation between different aspect ratios i.e. ratio of filament length to channel height (Len/H) and fixed channel geometry ratio, i.e. ratio of channel height to channel length (H/Lc) on mixing and pumping capabilities.

Design/methodology/approach

The discretization of governing continuity and Navier–Stokes equation is done by finite-volume method on a staggered Cartesian grid. SIMPLE algorithm is used to solve fluid velocity and pressure terms. Two cases of oscillatory flow conditions are used with the flexible filament tethered at the center of bottom channel wall. The first case is sinusoidal oscillatory flow with phase shift (SOFPS) and second case is sinusoidal oscillatory flow without phase shift (SOF). The simulation results are validated with filament dynamics studies of previous researchers. Further, parametric analysis is carried to study the effect of filament length (aspect ratio), filament bending rigidity and Reynolds number on the complex deformation and behavior of flexible filament interacting with nearby oscillating fluid motion.

Findings

It is found that selection of right filament length and bending rigidity is crucial for fluid mixing scenarios. The phase shift in fluid motion is also found to critically effect filament displacement dynamics, especially for rigid filaments. Aspect ratio, suitable for mixing applications is dependent on channel geometry ratio. Symmetric deformation is observed for filaments subjected to SOFPS condition irrespective of bending rigidity, whereas medium and low rigidity filaments placed in SOF condition show severe asymmetric behavior. Two key findings of this study are: symmetric filament conformity without appreciable bending produces sweeping motion in fluid flow, which is highly suited for mixing application; and asymmetric behavior shown by the filament depicts antiplectic metachronism commonly found in beating cilia. As a result, it is possible to pin point the type of fluid motion governing fluid mixing and fluid pumping. The developed computational model can, thus, successfully demonstrate filament-fluid interaction for a wide variety of similar problems.

Originality/value

The present study uses a temporal second-order finite volume-based IBM to examine flexible filament dynamics for various applications such as fluid mixing. Also, it highlights the relationship between channel geometry ratio and filament aspect ratio and its effect on filament sweep patterns. The study further reports the effect of filament displacement dynamics with or without phase shift for inlet oscillating fluid flow condition.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 30 no. 3
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 2 March 2012

Monika Blattmeier, Gerd Witt, Johannes Wortberg, Jan Eggert and Jochen Toepker

The purpose of this paper is to provide macromechanical insight into the fatigue behaviour of laser sintered parts and to understand the influence of the laser sintered surface…

1115

Abstract

Purpose

The purpose of this paper is to provide macromechanical insight into the fatigue behaviour of laser sintered parts and to understand the influence of the laser sintered surface structure on this behaviour.

Design/methodology/approach

A background on the technological maturity of manufacturing processes and the demand for structural and aesthetic properties of laser sintered plastic products is given. As the contribution of surface structure on part quality was the focus, laser sintered specimens with and without surface finishes, as well as injection moulded specimens were used. The latter simply served as a comparison and was not intended to qualify injection moulding. The study comprises the determination of short‐term tensile properties, the load increase method for investigating fracture and deformation behaviours, and fatigue crack propagation analysis.

Findings

According to the test results, the contribution of laser sintered surface structures to relevant mechanical properties can be neglected. Under dynamic loading conditions, laser sintered specimens achieved a longer lifetime but showed less deformation capabilities in contrast to injection moulded specimens. In general, laser sintered specimens presented considerable resistance to crack initiation and propagation.

Research limitations/implications

Because of the long‐term approach of the research, the number of tests conducted per lot was limited. Thus, the effects of different process settings and the reproducibility could not be fully analysed.

Practical implications

The studied fatigue behaviour of laser sintered specimens has implications for the functional testing of parts or components, for the product and process design as well as for the general compatibility of laser sintering as a manufacturing technology of end‐customer products.

Originality/value

The value of this paper lies in the better understanding of deformation and fracture behaviours of laser sintered polymers.

Article
Publication date: 12 November 2010

A.D. Drozdov

The purpose of this paper is to develop a constitutive model in cyclic viscoplasticity of perfluoroelastomers that accounts for the Mullins effect and to determine adjustable…

Abstract

Purpose

The purpose of this paper is to develop a constitutive model in cyclic viscoplasticity of perfluoroelastomers that accounts for the Mullins effect and to determine adjustable parameters in the stress‐strain relations by fitting observations in mechanical tests.

Design/methodology/approach

A perfluoroelastomer with a complicated internal structure is modeled as an equivalent incompressible, permanent, non‐affine network of chains with constrained mobility. Its viscoplastic response at finite strains is treated as sliding of junctions between chains with respect to their reference positions. Damage accumulation is associated with acceleration of plastic flow of junctions driven by growth of free volume. Stress‐strain relations are derived by using the Clausius‐Duhem inequality.

Findings

Constitutive equations are developed that correctly describe the mechanical behavior of perfluoroelastomers under cyclic loading with stress‐ and strain‐controlled deformation programs and arbitrary numbers of cycles. Adjustable parameters in the stress‐strain relations are found by matching experimental data in uniaxial tensile tests. Numerical simulation demonstrates that the model adequately predicts characteristic features of the Mullins effect.

Originality/value

A constitutive model is derived that can be applied for description of the viscoplastic response in perfluoroelastomers at cyclic loading with complicated deformation programs and prediction of their time to failure under fatigue conditions.

Details

Multidiscipline Modeling in Materials and Structures, vol. 6 no. 4
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 1 August 2000

Z.N. Cheng, G.Z. Wang, L. Chen, J. Wilde and K. Becker

A viscoplastic constitutive model, the Anand model, in which plasticity and creep are unified and described by the same set of flow and evolutionary relations, was applied to…

2937

Abstract

A viscoplastic constitutive model, the Anand model, in which plasticity and creep are unified and described by the same set of flow and evolutionary relations, was applied to represent the inelastic deformation behavior for solder alloys. After conducting creep tests and constant strain rate tests, the material parameters for the Anand model of the Pb‐rich content solder 92.5Pb5Sn2.5Ag were determined from the experimental data using a nonlinear fitting method. The material parameters for 60Sn40Pb, 62Sn36Pb2Ag and 96.5Sn3.5Ag solders were fitted from the conventional model in the literature where plasticity and creep are artificially separated. Model simulations and verifications reveal that there is good agreement between the model predictions and experimental data. Some discussion on this unified model is also presented. This viscoplastic constitutive model for solder alloys possesses some advantages over the separated model. The achieved Anand model has been applied in finite element simulation of stress/strain responses in solder joints for chip component, thin quad flat pack and flip‐chip assembly. The simulation results are in good agreement with the results in the literature. It is concluded that the Anand model could be recommended as a useful material model for solder alloys and can be used in the finite element simulation of solder joint reliability in electronic packaging and surface mount technology.

Details

Soldering & Surface Mount Technology, vol. 12 no. 2
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 5 May 2015

Archana Rethinam, Vinoo D. Shivakumar, L. Harish, M.B. Abhishek, G.V. Ramana, Madhusudana R., R. Sah and S. Manjini

The application of new technologies requires, however, modern rolling mills. Indeed, in manufacturing plants of older types, strict compliance with the developed rolling regimes…

Abstract

Purpose

The application of new technologies requires, however, modern rolling mills. Indeed, in manufacturing plants of older types, strict compliance with the developed rolling regimes is not always feasible. Improving the mechanical properties in such cases is possible only by means of cooling. Compressive deformation behavior of carbon–manganese (C-Mn) grade has been investigated at temperatures ranging from 800-900°C and strain rate from 0.01-50 s−1 on Gleeble-3800, a thermo-mechanical simulator. Simulation studies have been conducted mainly to observe the microstructural changes for various strain rate and deformation temperatures at a constant strain of 0.5 and a cooling rate of 20°C s−1.

Design/methodology/approach

The project begins with simulation of a hot rolling condition using the thermo-mechanical simulator; this was followed by microstructural examination and identification of phases present by using an optical microscope for hot-rolled coil and simulated samples; grain size measurement and size distribution studies; and optimization of finishing temperature, coiling temperature and cooling rate by mimicking plant processing parameters to improve the mechanical properties.

Findings

As the strain rate and temperature increase, pearlite banding decreases gradually and finally gets completely eliminated, thereby improving the mechanical properties. True stress–strain curves were plotted to extrapolate the effect of strain-hardening and strain rate sensitivity on austenite (γ) and austenite–ferrite (γ-a) regions. To validate the effect of strain rate and temperature over the grain size, the hardness of simulated samples was measured using the universal hardness tester and the corresponding tensile strength was found from the standard hardness chart.

Practical implications

The results of the study carried out have projected a new technology of thermo-mechanical simulation for the studied C-Mn grade. These results were used to optimize the plant processing parameter like finishing and coiling temperature and finishing stands strain rate.

Originality/value

By controlling the hot rolling conditions like finishing, coiling temperature and cooling rate, structures differing in mechanical properties can be obtained for the same material. Accurate understanding of a structure being formed when different temperatures are applied enables the control of the process that assures intended structures and mechanical properties are achieved.

Details

Journal of Engineering, Design and Technology, vol. 13 no. 2
Type: Research Article
ISSN: 1726-0531

Keywords

Article
Publication date: 23 September 2019

Fauziana Lamin, Ahmad Kamal Ariffin Ahmad Kamal Ariffin and Intan Fadhlina Mohamed

The purpose of this paper is to examine the plasticity behaviour of aluminium alloys in high-pressure torsion (HPT) compressive loading stage. It is a part of the strengthen…

Abstract

Purpose

The purpose of this paper is to examine the plasticity behaviour of aluminium alloys in high-pressure torsion (HPT) compressive loading stage. It is a part of the strengthen lightweight material development through severe plastic deformation.

Design/methodology/approach

A finite element simulation of HPT compression stage by displacement control incremental loading was proposed by taking into account an unconstraint HPT configuration. The quasi-static condition was utilised, by embedding strain hardening plasticity constitutive model and considering frictional effects, to assess the plasticity behaviour of aluminium alloys, particularly AA2024 and AA6082.

Findings

The present investigation clearly indicates that the deviation of material flow as a result of sticking condition of µ⩾0.5, was found to be negligible. An inhomogeneous material flow along the sample radial and thickness direction was evident, producing a stress concentration at the edge of the loaded surface, indicating the anticipated region of failure. The effective plastic strain in the compression stage was also found to be significant. Based on the effective strain response, plasticity behaviour of the compressed sample was predicted.

Originality/value

This paper demonstrates the plasticity behaviour of the analysed aluminium alloys. Since the mechanical properties produced by the deformed material are closely related to the exerted plastic deformation, understanding the phenomenon associated with the plastic strain development is essential. The outcome of this research will assist in seizing the opportunities of improving both material properties and the HPT procedures.

Details

International Journal of Structural Integrity, vol. 10 no. 5
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 3 April 2023

Yushan Gao, Ping Zhang and Shihui Huo

Regeneratively cooled thrust chamber is a key component of reusable liquid rocket engines. Subjected to cyclic thermal-mechanical loadings, its failure can seriously affect the…

Abstract

Purpose

Regeneratively cooled thrust chamber is a key component of reusable liquid rocket engines. Subjected to cyclic thermal-mechanical loadings, its failure can seriously affect the service life of engines. QCr0.8 copper alloy is widely used in thrust chamber walls due to its excellent thermal conductivity, and its mechanical and fatigue properties are essential for the evaluation of thrust chamber life. This paper contributes to the understanding of the damage mechanism and material selection of regeneratively cooled thrust chambers for reusable liquid rocket engines.

Design/methodology/approach

In this paper, tensile and low-cycle fatigue (LCF) tests were conducted for QCr0.8 alloy, and a Chaboche combined hardening model was established to describe the elastic-plastic behavior of QCr0.8 at different temperatures and strain levels. In addition, an LCF life prediction model was established based on the Manson–Coffin formula. The reliability and accuracy of models were then verified by simulations in ABAQUS. Finally, the service life was evaluated for a regenerative cooling thrust chamber, under the condition of cyclic startup and shutdown.

Findings

In this paper, a Chaboche combined hardening model was established to describe the elastoplastic behavior of QCr0.8 alloy at different temperatures and strain levels through LCF experiments. The parameters of the fitted Chaboche model were simulated in ABAQUS, and the simulation results were compared with the experimental results. The results show that the model has high reliability and accuracy in characterizing the viscoplastic behavior of QCr0.8 alloy.

Originality/value

(1)The parameters of a Chaboche combined hardening constitutive model and LCF life equation were optimized by tensile and strain-controlled fatigue tests of QCr0.8 copper alloy. (2) Based on the Manson–Coffin formula, the reliability and accuracy of constitutive model were then verified by simulations in ABAQUS. (3)Thermal-mechanical analysis was carried out for regeneratively cooled thrust chamber wall of a reusable liquid rocket engine, and the service life considering LCF, creep and ratcheting damage was analyzed.

Details

Multidiscipline Modeling in Materials and Structures, vol. 19 no. 3
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 25 October 2020

Mohamed Nabil Houhou, Abderahim Belounar, Tamir Amari and Abdelaziz Brouthen

This paper aims to focus on three-dimensional (3D) numerical simulation of a monitored urban underground road consisting of diaphragm walls supported by one row of temporary steel…

Abstract

Purpose

This paper aims to focus on three-dimensional (3D) numerical simulation of a monitored urban underground road consisting of diaphragm walls supported by one row of temporary steel struts and a cover slab in the central area. In addition to the lateral wall displacements, the analysis focuses on the load development in the struts and the evolution of the total stresses at the soil–wall interface, and highlights the 3D effect on the behavior of the structure.

Design/methodology/approach

Computation by back-analysis has become an important contribution to the understanding of observed phenomena. In this context, this paper investigates a full 3D numerical back-analysis of diaphragm wall deformation using the finite difference code FLAC3D.

Findings

The instrumentation allows a deep understanding of the ground response and the soil-structure interaction phenomena. It also provides an opportunity to validate numerical models. Using a soil model with simple failure criteria, the wall displacements are strongly influenced by the soil deformation modulus. The strut stiffness considerably influences the wall behavior. The geometrical effects have a significant impact on the induced wall displacements.

Originality/value

In the present study, the main soil geotechnical characteristics were deduced from laboratory and in situ tests. However, Young’s modulus of the soil has been adjusted to take account of the unloading effect. In the same context, the non-linearity of the elastic characteristics of the steel struts has been taken into account by modeling the struts using their experimental stiffness instead of their theoretical rigidity.

Details

World Journal of Engineering, vol. 18 no. 1
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 1 January 2006

H. Rhee and K.N. Subramanian

To understand the roles of service‐related parameters, such as imposed cyclic strain amplitude and cyclic strain rate, on the stress relaxation behaviour of eutectic Sn‐Ag solder…

1015

Abstract

Purpose

To understand the roles of service‐related parameters, such as imposed cyclic strain amplitude and cyclic strain rate, on the stress relaxation behaviour of eutectic Sn‐Ag solder joints.

Design/methodology/approach

Cyclic shear straining with associated stress relaxation at the shear strain extremes imposed was carried out on pre‐strained eutectic Sn‐Ag solder joints with various cyclic shear straining conditions. Results from such experiments were compared with previously reported findings from monotonic shear straining and stress relaxation tests.

Findings

At higher testing temperatures with a larger cyclic strain amplitude, stress states realized at the subsequent cycle are comparable with, or even gradually increase on, those experienced at the previous cycle, especially after few cycles. The maximum shear stress obtained at each cycle and residual stress during stress relaxation are strongly affected by cyclic strain rate. Stress relaxation during subsequent cycles of straining was found to be strongly dependent on the test temperature, and the imposed cyclic strain amplitude and cyclic strain rate.

Originality/value

In this paper, the experiments were carried out on eutectic Sn‐Ag solder joints with about a 100 μm joint thickness, which are, therefore, representative of those used in microelectronics. Also, there is no systematic study reporting the effects of cyclic straining conditions on the stress relaxation behaviour of eutectic Sn‐Ag solder for this joint configuration in the published literature.

Details

Soldering & Surface Mount Technology, vol. 18 no. 1
Type: Research Article
ISSN: 0954-0911

Keywords

1 – 10 of over 7000