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The purpose of this paper is to propose a physically plausible solution based on hybrid bounding volume (BV) hierarchy for real‐time collision detection (CD) and response between a deformable and a rigid object.

Hybrid BV can be used to build BV hierarchy for the deformable object. The overlapping tests based on separating axis theorem (SAT) can be used to deal with CD. The physics conception of restitution coefficient and other important forces can be used to more real collision response.

Many methods focus on a specific application, but none of them gives an approach to physically plausible, real‐time simulation of CD and response up to 10,000 of deforming primitives. The paper finds that hybrid BV AABB‐Sphere for deformable object could increase the efficiency for CD, and restitution coefficient and other important physical concepts could provide more real collision response.

The paper does not deal with all types of CD, such as CD for two deformable objects.

Using AABB‐Sphere hybrid BV to build hierarchical BV tree for deformable object, and OBB‐Sphere hybrid BV for rigid object. Owing to the variety of hybrid BV structures, during different phases of CD, different overlapping tests are used to accelerate CD effectively. Using important physics conceptions provides a good solution to simulate more real collision response.

Industrial robots are extensively deployed to perform repetitive and simple tasks at high speed to reduce production time and improve productivity. In most cases, a compliant gripper is used for assembly tasks such as peg-in-hole assembly. A compliant mechanism in the gripper introduces flexibility that may cause oscillation in the grasped object. Such a flexible gripper–object system can be considered as an under-actuated object held by the gripper and the oscillations can be attributed to transient disturbance of the robot itself. The commercially available robots do not have a control mechanism to reduce such induced vibration. Thus, this paper aims to propose a contactless vision-based approach for vibration suppression which uses a predictive vibrational amplitude error-based second-stage controller.

The proposed predictive vibrational amplitude error-based second-stage controller is a real-time vibration control strategy that uses predicted error to estimate the second-stage controller output. Based on controller output, input trajectories were estimated for the internal controller of the robot. The control strategy efficiently handles the system delay to execute the control input trajectories when the oscillating object is at an extreme position.

The present controller works along with the internal controller of the robot without any interruption to suppress the residual vibration of the object. To demonstrate the robustness of the proposed controller, experimental implementation on Asea Brown Boveri make industrial robot (IRB) 1410 robot with a low frame rate camera has been carried out. In this experiment, two objects have been considered that have a low (<2.38 Hz) and high (>2.38 Hz) natural frequency. The proposed controller can suppress 95% of vibration amplitude in less than 3 s and reduce the stability time by 90% for a peg-in-hole assembly task.

The present vibration control strategy uses a camera with a low frame rate (25 fps) and the delays are handled intelligently to favour suppression of high-frequency vibration. The mathematical model and the second-stage controller implemented suppress vibration without modifying the robot dynamical model and the internal controller.

The paper aims to present interactive simulation with haptic feedback as a valid method for solving complex assembly problems in the context of industrial product development. Its purpose is to clarify the position of interactive simulation with respect to other methods, and to emphasize its specific value for design engineers.

The paper describes the challenges faced by design engineers in the context of design for assembly and assembly process planning. It introduces and compares automatic path planning and interactive simulation as two different approaches for checking the feasibility of assembly tasks. It provides a review of the scientific challenges and technical issues faced when implementing interactive simulation with haptic feedback in this context. It presents recent research results in the domains of final insertion and human model simulation.

The paper provides an overview of the scientific, technological and practical aspects of interactive simulation with haptic feedback. It explains how this method benefits from the manual skills and cognitive capabilities of the human operator for solving complex assembly problems. It proposes an assessment of the technical maturity using the Technology Readiness Level approach.

The paper gives insights about the maturity and usability of interactive assembly simulation with haptic feedback, for the benefit of design engineers seeking new ways to decrease product development time and costs while increasing quality.

The aim of this work is to develop a simple planner that is able to automatically plan the motion for a dual-arm manipulator that assembles a ring-shaped elastic object into a cylinder. Moreover, it is desirable to keep the amount of deformation as small as possible, because stretching the object can permanently change its size thus failing to perfectly fit in the cylindrical part and generating undesired gaps between the object and the cylinder.

The assembly task is divided in two parts: assembly task planning and assembly step planning. The first one computes key configurations of the robot’s end-effectors, and it is based on a simple heuristic method, whereas the latter computes the robot’s motion between key configurations using an optimization-based planner that includes a potential-energy-based cost function for minimizing the object’s deformation.

The optimization-based planner is shown to be effective for minimizing the deformation of the ring-shaped object. A simple heuristic approach is demonstrated to be valid for inserting deformable objects into a cylinder. Experimental results show that the object can be kept without deformation for the first part of the assembly task, thus reducing the time it is being stretched.

A simple assembly planner for inserting ring-shaped deformable objects was developed and validated through several experiments. The proposed planner is able to insert ring-shaped objects without using any sensor (visual and/or force) feedback. The only feedback used is the position of the robot’s end-effectors, which is usually available for any robot.

To propose a new haptic modeling and contact analysis algorithm (modified long element method (MLEM)) to efficiently model deformation, to estimate elasticity, and to provide the characterization of contact with deformable objects, which is important in teleoperation and haptic system.

Widely used finite element method for haptic rendering and visualization of deformable objects has limitations in real‐time applications because of its massive calculations and the absence of physical modeling. Using long elements method (LEM), the authors propose the MLEM which is capable of real‐time deformation rendering and elasticity estimation with reliable physical modeling. The authors applied MLEM to a simple haptic system composed of the three‐link SNU DD‐robot and a force‐feedback joystick.

An efficient, real‐time haptic modeling for deformable objects has been developed. MLEM provides physically accurate deformation modeling in real time, and estimates the elasticity of objects at contact, providing contact characterization based on material properties.

MLEM has been applied to SNU DD‐robot, and displayed real‐time haptic visualization in 2D space. It can be applied easily to any haptic system with force sensors, and may have impacts on the applications of teleoperation, robot‐aided surgery and human‐robot interaction.

This paper offers a practical tool to the engineers in the haptics field for visualization of deformation. The efficient algorithm of MLEM can be placed on any haptic system with force sensors, and will improve the efficiency and accuracy of teleoperated haptic systems with real‐time analysis of haptic contact.

The purpose of this paper is to introduce a variable distance pneumatic gripper with embedded flexible sensors, which can effectively grasp fragile and flexible objects.

Based on the motion principle of the three-jaw chuck and the pneumatic “fast pneumatic network” (FPN), a variable distance pneumatic holder embedded with a flexible sensor is designed. A structural design plan and preparation process of a soft driver is proposed, using carbon nanotubes as filler in a polyurethane (PU) sponge. A flexible bending sensor based on carbon nanotube materials was produced. A static model of the soft driver cavity was established, and a bending simulation was performed. Based on the designed variable distance soft pneumatic gripper, a real-time monitoring and control system was developed. Combined with the developed pneumatic control system, gripping experiments on objects of different shapes and easily deformable and fragile objects were conducted.

In this paper, a variable-distance pneumatic gripper embedded with a flexible sensor was designed, and a control system for real-time monitoring and multi-terminal input was developed. Combined with the developed pneumatic control system, a measure was carried out to measure the relationship between the bending angle, output force and air pressure of the soft driver. Flexible bending sensor performance test. The gripper diameter and gripping weight were tested, and the maximum gripping diameter was determined to be 182 mm, the maximum gripping weight was approximately 900 g and the average measurement error of the bending sensor was 5.91%. Objects of different shapes and easily deformable and fragile objects were tested.

Based on the motion principle of the three-jaw chuck and the pneumatic FPN, a variable distance pneumatic gripper with embedded flexible sensors is proposed by using the method of layered and step-by-step preparation. The authors studied the gripper structure design, simulation analysis, prototype preparation, control system construction and experimental testing. The results show that the designed flexible pneumatic gripper with variable distance can grasp common objects.

Flexible materials are used extensively in a wide range of industrial applications including the manufacture and assembly of garment and footwear products, the packaging industry and aircraft manufacturing. These applications are often extremely labour intensive requiring fast and accurate manipulation of materials by skilled human operators. This has resulted in numerous international research and development efforts to automate certain handling and manipulation processes involving flexible materials. Much of the research has been inspired by real industrial problems, and thus has been mainly sponsored by industry. A variety of innovative techniques and methods have emerged either addressing specific industrial problems, or suggesting a number of generic solutions. This paper closely examines the international research effort of automatic manipulation of flexible materials through a classification of workpieces in terms of their broad geometric shape, industrial applications, and individual processes.

The purpose of this paper is to describe a work that aims to solve contour detection problem using a planar deformable model and a swarm‐based optimization technique. Contour detection is an important task in image processing as it allows depicting boundaries of objects in an image. The proposed approach uses snakes as active contour model and adapts predator prey optimization (PPO) metaheuristic so that to define a new dynamic for evolving snakes in a way to reduce time complexity while providing good quality results.

In the proposed approach, contour detection has been cast as an optimization problem requiring function minimization. PPO has been used to develop a search strategy to handle the optimization process. PPO is a population‐based method inspired by the phenomenon of predators attack and preys evasion. It has been proposed as an improvement of particle swarm optimization (PSO) where additional particles are introduced to repel the other particles into the swarm. The introduced dynamic is intended to achieve better exploration of the search space. In the design, a representation scheme has been first defined. Each particle either a predator or a prey is represented as a curve (snake) defined by a set of control points. The idea is then to evolve a set of curves using the dynamic governed by PPO model equations. As a result, the curve that optimizes a defined energy function is identified as the contour of the target object.

Application of the proposed method to a variety of images using a multi agent platform has shown that good quality results have been obtained compared to a PSO‐based method.

Nature inspired computing is an emergent paradigm that witnesses a growing interest because it suggests a new philosophy to optimization. This work contributes in showing its suitability to solve problems even it is still at infancy. In another hand, despite the amount of work done in image processing, it is still required to define new methods for image segmentation. This work outlines a new way to deal with this problem through the use of PPO.

Industrial robots are extensively used in the robotic assembly of rigid objects, whereas the assembly of flexible objects using the same robot becomes cumbersome and challenging due to transient disturbance. The transient disturbance causes vibration in the flexible object during robotic manipulation and assembly. This is an important problem as the quick suppression of undesired vibrations reduces the cycle time and increases the efficiency of the assembly process. Thus, this study aims to propose a contactless robot vision-based real-time active vibration suppression approach to handle such a scenario.

A robot-assisted camera calibration method is developed to determine the extrinsic camera parameters with respect to the robot position. Thereafter, an innovative robot vision method is proposed to identify a flexible beam grasped by the robot gripper using a virtual marker and obtain the dimension, tip deflection as well as velocity of the same. To model the dynamic behaviour of the flexible beam, finite element method (FEM) is used. The measured dimensions, tip deflection and velocity of a flexible beam are fed to the FEM model to predict the maximum deflection. The difference between the maximum deflection and static deflection of the beam is used to compute the maximum error. Subsequently, the maximum error is used in the proposed predictive maximum error-based second-stage controller to send the control signal for vibration suppression. The control signal in form of trajectory is communicated to the industrial robot controller that accommodates various types of delays present in the system.

The effectiveness and robustness of the proposed controller have been validated using simulation and experimental implementation on an Asea Brown Boveri make IRB 1410 industrial robot with a standard low frame rate camera sensor. In this experiment, two metallic flexible beams of different dimensions with the same material properties have been considered. The robot vision method measures the dimension within an acceptable error limit i.e. ±3%. The controller can suppress vibration amplitude up to approximately 97% in an average time of 4.2 s and reduces the stability time up to approximately 93% while comparing with control and without control suppression time. The vibration suppression performance is also compared with the results of classical control method and some recent results available in literature.

The important contributions of the current work are the following: an innovative robot-assisted camera calibration method is proposed to determine the extrinsic camera parameters that eliminate the need for any reference such as a checkerboard, robotic assembly, vibration suppression, second-stage controller, camera calibration, flexible beam and robot vision; an approach for robot vision method is developed to identify the object using a virtual marker and measure its dimension grasped by the robot gripper accommodating perspective view; the developed robot vision-based controller works along with FEM model of the flexible beam to predict the tip position and helps in handling different dimensions and material types; an approach has been proposed to handle different types of delays that are part of implementation for effective suppression of vibration; proposed method uses a low frame rate and low-cost camera for the second-stage controller and the controller does not interfere with the internal controller of the industrial robot.