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1 – 10 of over 3000
Article
Publication date: 2 February 2021

Lukman E. Mansuri and D.A. Patel

Heritage is the latent part of a sustainable built environment. Conservation and preservation of heritage is one of the United Nations' (UN) sustainable development goals. Many…

1197

Abstract

Purpose

Heritage is the latent part of a sustainable built environment. Conservation and preservation of heritage is one of the United Nations' (UN) sustainable development goals. Many social and natural factors seriously threaten heritage structures by deteriorating and damaging the original. Therefore, regular visual inspection of heritage structures is necessary for their conservation and preservation. Conventional inspection practice relies on manual inspection, which takes more time and human resources. The inspection system seeks an innovative approach that should be cheaper, faster, safer and less prone to human error than manual inspection. Therefore, this study aims to develop an automatic system of visual inspection for the built heritage.

Design/methodology/approach

The artificial intelligence-based automatic defect detection system is developed using the faster R-CNN (faster region-based convolutional neural network) model of object detection to build an automatic visual inspection system. From the English and Dutch cemeteries of Surat (India), images of heritage structures were captured by digital camera to prepare the image data set. This image data set was used for training, validation and testing to develop the automatic defect detection model. While validating this model, its optimum detection accuracy is recorded as 91.58% to detect three types of defects: “spalling,” “exposed bricks” and “cracks.”

Findings

This study develops the model of automatic web-based visual inspection systems for the heritage structures using the faster R-CNN. Then it demonstrates detection of defects of spalling, exposed bricks and cracks existing in the heritage structures. Comparison of conventional (manual) and developed automatic inspection systems reveals that the developed automatic system requires less time and staff. Therefore, the routine inspection can be faster, cheaper, safer and more accurate than the conventional inspection method.

Practical implications

The study presented here can improve inspecting the built heritages by reducing inspection time and cost, eliminating chances of human errors and accidents and having accurate and consistent information. This study attempts to ensure the sustainability of the built heritage.

Originality/value

For ensuring the sustainability of built heritage, this study presents the artificial intelligence-based methodology for the development of an automatic visual inspection system. The automatic web-based visual inspection system for the built heritage has not been reported in previous studies so far.

Details

Smart and Sustainable Built Environment, vol. 11 no. 3
Type: Research Article
ISSN: 2046-6099

Keywords

Article
Publication date: 30 September 2019

Yupei Wu, Di Guo, Huaping Liu and Yao Huang

Automatic defect detection is a fundamental and vital topic in the research field of industrial intelligence. In this work, the authors develop a more flexible deep learning…

Abstract

Purpose

Automatic defect detection is a fundamental and vital topic in the research field of industrial intelligence. In this work, the authors develop a more flexible deep learning method for the industrial defect detection.

Design/methodology/approach

The authors propose a unified framework for detecting defects in industrial products or planar surfaces based on an end-to-end learning strategy. A lightweight deep learning architecture for blade defect detection is specifically demonstrated. In addition, a blade defect data set is collected with the dual-arm image collection system.

Findings

Numerous experiments are conducted on the collected data set, and experimental results demonstrate that the proposed system can achieve satisfactory performance over other methods. Furthermore, the data equalization operation helps for a better defect detection result.

Originality/value

An end-to-end learning framework is established for defect detection. Although the adopted fully convolutional network has been extensively used for semantic segmentation in images, to the best knowledge of the authors, it has not been used for industrial defect detection. To remedy the difficulties of blade defect detection which has been analyzed above, the authors develop a new network architecture which integrates the residue learning to perform the efficient defect detection. A dual-arm data collection platform is constructed and extensive experimental validation are conducted.

Details

Assembly Automation, vol. 40 no. 1
Type: Research Article
ISSN: 0144-5154

Keywords

Open Access
Article
Publication date: 1 June 2022

Hua Zhai and Zheng Ma

Effective rail surface defects detection method is the basic guarantee to manufacture high-quality rail. However, the existed visual inspection methods have disadvantages such as…

Abstract

Purpose

Effective rail surface defects detection method is the basic guarantee to manufacture high-quality rail. However, the existed visual inspection methods have disadvantages such as poor ability to locate the rail surface region and high sensitivity to uneven reflection. This study aims to propose a bionic rail surface defect detection method to obtain the high detection accuracy of rail surface defects under uneven reflection environments.

Design/methodology/approach

Through this bionic rail surface defect detection algorithm, the positioning and correction of the rail surface region can be computed from maximum run-length smearing (MRLS) and background difference. A saliency image can be generated to simulate the human visual system through some features including local grayscale, local contrast and edge corner effect. Finally, the meanshift algorithm and adaptive threshold are developed to cluster and segment the saliency image.

Findings

On the constructed rail defect data set, the bionic rail surface defect detection algorithm shows good recognition ability on the surface defects of the rail. Pixel- and defect-level index in the experimental results demonstrate that the detection algorithm is better than three advanced rail defect detection algorithms and five saliency models.

Originality/value

The bionic rail surface defect detection algorithm in the production process is proposed. Particularly, a method based on MRLS is introduced to extract the rail surface region and a multifeature saliency fusion model is presented to identify rail surface defects.

Details

Sensor Review, vol. 42 no. 4
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 1 February 1992

Wayne C. Tincher, Wayne Daley and Wiley Holcomb

Defects in fabric have been and continue to be a major source of seconds in finished garments. These defects persist despite several visual inspections and intensive efforts to…

Abstract

Defects in fabric have been and continue to be a major source of seconds in finished garments. These defects persist despite several visual inspections and intensive efforts to remove defective parts during sewing operations. The increased use of automation in assembly steps will intensify the problem of detection and removal of fabric defects in cut‐parts. Describes a workstation utilizing machine vision which has been designed and constructed to detect and remove defective cut‐parts prior to the initiation of assembly operations. The workstation employs two vision systems — an area camera and a line camera — to inspect parts on a conveyor belt both statically and dynamically. The colour of the parts is also determined and the area and perimeter are measured to detect improperly cut parts. The acceptable parts are then stacked in a manner suitable for input to an automated sewing station. The workstation should permit placing into the assembly operations a set of defect‐free, properly‐cut and colour‐matched parts. It is estimated that this cut‐part inspection system will reduce defects in finished garments by approximately 50 per cent and should greatly simplify the labour‐intensive and costly fabric defect control systems currently in place in most apparel plants.

Details

International Journal of Clothing Science and Technology, vol. 4 no. 2/3
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 14 January 2014

Shyam Barua, Frank Liou, Joseph Newkirk and Todd Sparks

Laser metal deposition (LMD) is a type of additive manufacturing process in which the laser is used to create a melt pool on a substrate to which metal powder is added. The powder…

2291

Abstract

Purpose

Laser metal deposition (LMD) is a type of additive manufacturing process in which the laser is used to create a melt pool on a substrate to which metal powder is added. The powder is melted within the melt pool and solidified to form a deposited track. These deposited tracks may contain porosities or cracks which affect the functionality of the part. When these defects go undetected, they may cause failure of the part or below par performance in their applications. An on demand vision system is required to detect defects in the track as and when they are formed. This is especially crucial in LMD applications as the part being repaired is typically expensive. Using a defect detection system, it is possible to complete the LMD process in one run, thus minimizing cost. The purpose of this paper is to summarize the research on a low-cost vision system to study the deposition process and detect any thermal abnormalities which might signify the presence of a defect.

Design/methodology/approach

During the LMD process, the track of deposited material behind the laser is incandescent due to heating by the laser; also, there is radiant heat distribution and flow on the surfaces of the track. An SLR camera is used to obtain images of the deposited track behind the melt pool. Using calibrated RGB values and radiant surface temperature, it is possible to approximate the temperature of each pixel in the image. The deposited track loses heat gradually through conduction, convection and radiation. A defect-free deposit should show a gradual decrease in temperature which enables the authors to obtain a reference cooling curve using standard deposition parameters. A defect, such as a crack or porosity, leads to an increase in temperature around the defective region due to interruption of heat flow. This leads to deviation from the reference cooling curve which alerts the authors to the presence of a defect.

Findings

The temperature gradient was obtained across the deposited track during LMD. Linear least squares curve fitting was performed and residual values were calculated between experimental temperature values and line of best fit. Porosity defects and cracks were simulated on the substrate during LMD and irregularities in the temperature gradients were used to develop a defect detection model.

Originality/value

Previous approaches to defect detection in LMD typically concentrate on the melt pool temperature and dimensions. Due to the dynamic and violent nature of the melt pool, consistent and reliable defect detection is difficult. An alternative method of defect detection is discussed which does not involve the melt pool and therefore presents a novel method of detecting a defect in LMD.

Details

Rapid Prototyping Journal, vol. 20 no. 1
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 11 October 2022

Shi Zhou, Jia Zhao, Yi Shan Shi, Yi Fan Wang and Shun Qi Mei

In the fabric manufacturing industry, various unfavorable factors, including machine fault and yarn breakage, can easily cause fabric defects and affect product quality, begetting…

Abstract

Purpose

In the fabric manufacturing industry, various unfavorable factors, including machine fault and yarn breakage, can easily cause fabric defects and affect product quality, begetting huge economic losses to enterprises. Thus, automatic fabric defect detection systems have become an important development direction. Herein, the most common defects in the fabric production process, like ribbon yarn, broken yarn, cotton ball, holes, yarn shedding and stains, are detected. Current fabric defect detection systems afford low detection accuracy and a high missed detection rate for small target fabric defects. Therefore, this study proposes deep learning technology for automatically detecting fabric defects by improving the YOLOv5s target detection algorithm. The improved algorithm is termed YOLOv5s-4SCK, which can effectively detect fabric defects. This study aims to discuss the aforementioned issues.

Design/methodology/approach

Specifically, based on the YOLOv5s algorithm, first, the structure of YOLOv5s is modified to add a small target detection layer, fully utilize deep and shallow features and reduce the missed detection rate of small target fabric defects. Second, the integration of CARAFE upsampling enables the effective retention of feature information and maintenance of a certain computational efficiency, thereby improving the detection accuracy. Finally, the K-Means++ clustering algorithm is used to analyze the position of the center point of the prior box to better obtain the anchor box and improve the average accuracy and evaluation index of detection.

Findings

The research results show that the YOLOv5s-4SCK algorithm increases the accuracy by 4.1% and the detection speed by 2 f.s-1 compared to the original YOLOv5s algorithm, and it effectively improves the original YOLOv5s problem of high missed detection rate of small targets.

Research limitations/implications

The YOLOv5s-4SCK proposed in this paper can effectively reduce the missed detection rate of fabric defects, improve the detection efficiency and has certain industrial value.

Practical implications

The proposed algorithm can quickly identify fabric defects, effectively improving the detection rate. In the future, the proposed algorithm will be applied in the actual industry.

Social implications

Automatic fabric defect detection reduces the manpower of inspectors, and the proposed YOLOv5s-4SCK algorithm is also suitable for other recognition fields.

Originality/value

The proposed YOLOv5s-4SCK algorithm has been tested using real cloth to ensure its accuracy, and its performance is better than the original YOLOv5s algorithm.

Details

International Journal of Clothing Science and Technology, vol. 35 no. 1
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 15 November 2022

Jun Wu, Cheng Huang, Zili Li, Runsheng Li, Guilan Wang and Haiou Zhang

Wire and arc additive manufacturing (WAAM) is a widely used advanced manufacturing technology. If the surface defects occurred during welding process cannot be detected and…

Abstract

Purpose

Wire and arc additive manufacturing (WAAM) is a widely used advanced manufacturing technology. If the surface defects occurred during welding process cannot be detected and repaired in time, it will form the internal defects. To address this problem, this study aims to develop an in situ monitoring system for the welding process with a high-dynamic range imaging (HDR) melt pool camera.

Design/methodology/approach

An improved you only look once version 3 (YOLOv3) model was proposed for online surface defects detection and classification. In this paper, improvements were mainly made in the bounding box clustering algorithm, bounding box loss function, classification loss function and network structure.

Findings

The results showed that the improved model outperforms the Faster regions with convolutional neural network features, single shot multibox detector, RetinaNet and YOLOv3 models with mAP value of 98.0% and a recognition rate of 59 frames per second. And it was indicated that the improved YOLOv3 model satisfied the requirements of real-time monitoring well in both efficiency and accuracy.

Originality/value

Experimental results show that the improved YOLOv3 model can solve the problem of poor performance of traditional defect detection models and other deep learning models. And the proposed model can meet the requirements of WAAM quality monitoring.

Article
Publication date: 2 August 2011

Chern‐Sheng Lin, Jung Kuo, Chi‐Chin Lin, Yun‐Long Lay and Hung‐Jung Shei

The purpose of this paper is to apply an on‐line automatic inspection and measurement of surface defect of thin‐film transistor liquid‐crystal display (TFT‐LCD) panels in the…

Abstract

Purpose

The purpose of this paper is to apply an on‐line automatic inspection and measurement of surface defect of thin‐film transistor liquid‐crystal display (TFT‐LCD) panels in the polyimide coating process with a modified template matching method and back propagation neural network classification method.

Design/methodology/approach

By using the technique of searching, analyzing, and recognizing image processing methods, the target pattern image of TFT‐LCD cell defects can be obtained.

Findings

With template match and neural network classification in the database of the system, the program judges the kinds of the target defects characteristics, finds out the central position of cell defect, and analyzes cell defects.

Research limitations/implications

The recognition speed becomes faster and the system becomes more flexible in comparison to the previous system. The proposed method and strategy, using unsophisticated and economical equipment, is also verified. The proposed method provides highly accurate results with a low‐error rate.

Practical implications

In terms of sample training, the principles of artificial neural network were used to train the sample detection rate. In sample analysis, character weight was implemented to filter the noise so as to enhance discrimination and reduce detection.

Originality/value

The paper describes how pre‐inspection image processing was utilized in collaboration with the system to excel the inspection efficiency of present machines as well as for reducing system misjudgment. In addition, the measure for improving cell defect inspection can be applied to production line with multi‐defects to inspect and improve six defects simultaneously, which improves the system stability greatly.

Details

Assembly Automation, vol. 31 no. 3
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 1 October 2021

Xi Chen, Youheng Fu, Fanrong Kong, Runsheng Li, Yu Xiao, Jiannan Hu and Haiou Zhang

The major problem that limits the widespread use of WAAM technology is the forming quality. However, most of the current research focuses on post-process detections that are…

Abstract

Purpose

The major problem that limits the widespread use of WAAM technology is the forming quality. However, most of the current research focuses on post-process detections that are time-consuming, expensive and destructive. This paper aims to achieve the on-line detection and classification of the common defects, including hump, deposition collapse, deviation, internal pore and surface slag inclusion.

Design/methodology/approach

This paper proposes an in-process multi-feature data fusion nondestructive testing method based on the temperature field of the WAAM process. A thermal imager is used to collect the temperature data of the deposition layer in real-time. Efficient processing methods are proposed in this paper, such as the temperature stack algorithm, width extraction algorithm and a classification model based on a residual neural network. Some features closely related to the forming quality were extracted, containing the profile image and width curve of the deposition layer and abnormal temperature features in longitudinal and cross-sections. These features are used to achieve the detection and classification of defects.

Findings

Thermal non-destructive testing is a potentially superior technology for in-process detection in the industrial field. Based on the temperature field, extracting the most relevant features of the defect information is crucial. This paper pushes current infrared (IR) monitoring methods toward real-time detection and proposes an in-process multi-feature data fusion non-destructive testing method based on the temperature field of the WAAM process.

Originality/value

In this paper, the single-layer and multi-layer WAAM samples are preset with various defects, such as hump, deposition collapse, deviation, pore and slag inclusion. A multi-feature nondestructive testing methodology is proposed to realize the in-process detection and classification of the defects. A temperature stack algorithm is proposed, which improves the detection accuracy of profile change and solves the problem of uneven temperature from arc striking to arc extinguishing. The combination of residual neural network greatly improves the accuracy and efficiency of detection.

Details

Rapid Prototyping Journal, vol. 28 no. 3
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 3 May 2019

Pandia Rajan Jeyaraj and Edward Rajan Samuel Nadar

The purpose of this paper is to focus on the design and development of computer-aided fabric defect detection and classification employing advanced learning algorithm.

1164

Abstract

Purpose

The purpose of this paper is to focus on the design and development of computer-aided fabric defect detection and classification employing advanced learning algorithm.

Design/methodology/approach

To make a fast and effective classification of fabric defect, the authors have considered a characteristic of texture, namely its colour. A deep convolutional neural network is formed to learn from the training phase of various defect data sets. In the testing phase, the authors have utilised a learning feature for defect classification.

Findings

The improvement in the defect classification accuracy has been achieved by employing deep learning algorithm. The authors have tested the defect classification accuracy on six different fabric materials and have obtained an average accuracy of 96.55 per cent with 96.4 per cent sensitivity and 0.94 success rate.

Practical implications

The authors had evaluated the method by using 20 different data sets collected from different raw fabrics. Also, the authors have tested the algorithm in standard data set provided by Ministry of Textile. In the testing task, the authors have obtained an average accuracy of 94.85 per cent, with six defects being successfully recognised by the proposed algorithm.

Originality/value

The quantitative value of performance index shows the effectiveness of developed classification algorithm. Moreover, the computational time for different fabric processing was presented to verify the computational range of proposed algorithm with the conventional fabric processing techniques. Hence, this proposed computer vision-based fabric defects detection system is used for an accurate defect detection and computer-aided analysis system.

Details

International Journal of Clothing Science and Technology, vol. 31 no. 4
Type: Research Article
ISSN: 0955-6222

Keywords

1 – 10 of over 3000