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Article
Publication date: 7 April 2020

Xu Xu, Qiwen Xue, Zhaoyu Ku, Hanlun Li and Jinxiu Hu

For the difference of the change law of material memory performance and the influence of damage state on memory performance, this paper aims to establish a general model of…

Abstract

Purpose

For the difference of the change law of material memory performance and the influence of damage state on memory performance, this paper aims to establish a general model of fatigue damage accumulation based on dynamic residual S–N curve and material memory characteristics.

Design/methodology/approach

This paper introduces the material memory characteristics, combined with the residual S–N curve method, and uses the exponential decay function of the load cycle to construct the material memory performance function. While considering the damage state, the loading order can be fully considered. The parameter d in the function not only represents the variation of the material's memory property, but also considers the influence of the damage state.

Findings

According to the test data of welding joints of common materials, alloy materials and other materials, the validity and feasibility of the fatigue cumulative damage model constructed were verified. The numerical results show that under the grading load, the fatigue cumulative damage model can be used to predict the fatigue life of welded structures and has high prediction accuracy and more approximate to the actual experiment results. It can be directly applied to the fatigue life prediction and design of actual engineering welded structures.

Originality/value

The model not only considers the effect of damage state and loading order on damage accumulation, but also contains only one material parameter, which is easy to obtain. The prediction accuracy and engineering practicability of fatigue were significantly improved.

Details

International Journal of Structural Integrity, vol. 12 no. 2
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 21 December 2021

Li Cui and Yin Su

Rolling bearings often cause engineering accidents due to early fatigue failure. The study of early fatigue failure mechanism and fatigue life prediction does not consider the…

Abstract

Purpose

Rolling bearings often cause engineering accidents due to early fatigue failure. The study of early fatigue failure mechanism and fatigue life prediction does not consider the integrity of the bearing surface. The purpose of this paper is to find new rolling contact fatigue (RCF) life model of rolling bearing.

Design/methodology/approach

An elastic-plastic finite element (FE) fatigue damage accumulation model based on continuous damage mechanics is established. Surface roughness, surface residual stress and surface hardness of bearing rollers are considered. The fatigue damage and cumulative plastic strain during RCF process are obtained. Mechanism of early fatigue failure of the bearing is studied. RCF life of the bearing under different surface roughness, hardness and residual stress is predicted.

Findings

To obtain a more accurate calculation result of bearing fatigue life, the bearing surface integrity parameters should be considered and the elastic-plastic FE fatigue damage accumulation model should be used. There exist the optimal surface parameters corresponding to the maximum RCF life.

Originality/value

The elastic-plastic FE fatigue damage accumulation model can be used to obtain the optimized surface integrity parameters in the design stage of bearing and is helpful for promote the development of RCF theory of rolling bearing.

Details

Industrial Lubrication and Tribology, vol. 74 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 14 March 2019

Dmytro Babich, Volodymir Bastun and Tatiana Dorodnykh

The purpose of this paper is to consider an approximate model of accumulation of microdefects in a material under repeated loading which makes it possible to define theoretical…

Abstract

Purpose

The purpose of this paper is to consider an approximate model of accumulation of microdefects in a material under repeated loading which makes it possible to define theoretical parameters of the fatigue failure (durability, fatigue limit, etc.). The model is involving the relevant law of distribution of ultimate (yield) stresses in the material of these members in combination with the basic characteristics of main mechanical properties of a material (ultimate and yield stresses and associated standard deviations).

Design/methodology/approach

The model of fatigue failure of brittle and elastoplastic materials based on the use of the structural-probabilistic approach and up-to-date ideas on the mechanism of material fracture is proposed. The model combines statistical fracture criteria, which are expressed in terms of damage concentrations, with the approximate model of microcrack accumulation under repeating loading of the same level. According to these criteria, the fatigue failure begins with the accumulation of separation- or shear-type microdefects up to the level of critical values of their density.

Findings

The failure mechanism is associated with the accumulation of dispersed microdamages under repeated loading. The critical value of the density of the microdamages, which are identified with those formed either by separation or shear under static loading in consequence of simple tension, compression or shear, is accepted as the criterion of the onset of fatigue failure. The fatigue being low-cycle or high-cycle is attributed to accumulation of shear microdamages in the region of plastic deformation in the former case and microdamages produced by separation under elastic deformation in the latter one.

Originality/value

The originality of the paper consists in the following. The authors theoretically define parameters of the fatigue failure (durability, fatigue limit, etc.) using the model in combination with the statistical failure (yield) criteria appearing in the damage measures. The constructed fatigue diagram has discontinuities on the conditional boundary dividing domains with the shear-type and separation-type fractures of structural elements. Such results are supported by the experimental results.

Details

International Journal of Structural Integrity, vol. 10 no. 4
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 10 June 2022

Zhongge Guo, Yunxin Li and Yuhui Wang

To suppress fatigue damage and ensure structural safety, this paper aims to analyze the effect of the damage accumulation on the aeroelastic model of an air-breathing hypersonic…

Abstract

Purpose

To suppress fatigue damage and ensure structural safety, this paper aims to analyze the effect of the damage accumulation on the aeroelastic model of an air-breathing hypersonic flight vehicle (AHFV).

Design/methodology/approach

Initially, by constructing the modified longitudinal elastic model of an AHFV, the stress condition of the fuselage is analyzed, and the model differences with the rigid body are studied. Then, a new damage dynamic model is presented to describe the damage dynamic evolution. Finally, combining the damage model and the longitudinal model of the AHFV, the key variables affecting the damage accumulation are determined.

Findings

It is demonstrated that the elastic deformation must be considered when analyzing the damage characteristics of the fuselage and to determine the key variables that affect the damage accumulation, which provides a more accurate reference for improving the structural reliability and lifespan of AHFVs.

Originality/value

The novelty of this paper comes from the application of the force and stress models for the damage evolution of the AHFV and the development of a new damage model for the entire body with the elastic dynamics of AHFVs.

Details

Aircraft Engineering and Aerospace Technology, vol. 94 no. 10
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 12 October 2018

Timo Rogge, Ricarda Berger, Linus Pohle, Raimund Rolfes and Jörg Wallaschek

The purpose of this study a fast procedure for the structural analysis of gas turbine blades in aircraft engines. In this connection, investigations on the behavior of gas turbine…

Abstract

Purpose

The purpose of this study a fast procedure for the structural analysis of gas turbine blades in aircraft engines. In this connection, investigations on the behavior of gas turbine blades concentrate on the analysis and evaluation of starting dynamics and fatigue strength. Besides, the influence of structural mistuning on the vibration characteristics of the single blade is analyzed and discussed.

Design/methodology/approach

A basic computation cycle is generated from a flight profile to describe the operating history of the gas turbine blade properly. Within an approximation approach for high-frequency vibrations, maximum vibration amplitudes are computed by superposition of stationary frequency responses by means of weighting functions. In addition, a two-way coupling approach determines the influence of structural mistuning on the vibration of a single blade. Fatigue strength of gas turbine blades is analyzed with a semi-analytical approach. The progressive damage analysis is based on MINER’s damage accumulation assuming a quasi-stable behavior of the structure.

Findings

The application to a gas turbine blade shows the computational capabilities of the approach presented. Structural characteristics are obtained by robust and stable computations using a detailed finite element model considering different load conditions. A high quality of results is realized while reducing the numerical costs significantly.

Research limitations/implications

The method used for analyzing the starting dynamics is based on the assumption of a quasi-static state. For structures with a sufficiently high stiffness, such as the gas turbine blades in the present work, this procedure is justified. The fatigue damage approach relies on the existence of a quasi-stable cyclic stress condition, which in general occurs for isotropic materials, as is the case for gas turbine blades.

Practical implications

Owing to the use of efficient analysis methods, a fast evaluation of the gas turbine blade within a stochastic analysis is feasible.

Originality/value

The fast numerical methods and the use of the full finite element model enable performing a structural analysis of any blade structure with a high quality of results.

Details

Aircraft Engineering and Aerospace Technology, vol. 90 no. 9
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 28 February 2023

Natalia García-Fernández, Manuel Aenlle, Adrián Álvarez-Vázquez, Miguel Muniz-Calvente and Pelayo Fernández

The purpose of this study is to review the existing fatigue and vibration-based structural health monitoring techniques and highlight the advantages of combining both approaches.

Abstract

Purpose

The purpose of this study is to review the existing fatigue and vibration-based structural health monitoring techniques and highlight the advantages of combining both approaches.

Design/methodology/approach

Fatigue monitoring requires a fatigue model of the material, the stresses at specific points of the structure, a cycle counting technique and a fatigue damage criterion. Firstly, this paper reviews existing structural health monitoring (SHM) techniques, addresses their principal classifications and presents the main characteristics of each technique, with a particular emphasis on modal-based methodologies. Automated modal analysis, damage detection and localisation techniques are also reviewed. Fatigue monitoring is an SHM technique which evaluate the structural fatigue damage in real time. Stress estimation techniques and damage accumulation models based on the S-N field and the Miner rule are also reviewed in this paper.

Findings

A vast amount of research has been carried out in the field of SHM. The literature about fatigue calculation, fatigue testing, fatigue modelling and remaining fatigue life is also extensive. However, the number of publications related to monitor the fatigue process is scarce. A methodology to perform real-time structural fatigue monitoring, in both time and frequency domains, is presented.

Originality/value

Fatigue monitoring can be combined (applied simultaneously) with other vibration-based SHM techniques, which might significantly increase the reliability of the monitoring techniques.

Details

International Journal of Structural Integrity, vol. 14 no. 2
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 3 July 2017

Zheyuan Zheng and Zhaoxia Li

This paper aims to introduce a multiscale computational method for structural failure analysis with inheriting simulation of moving trans-scale boundary (MTB). This method is…

Abstract

Purpose

This paper aims to introduce a multiscale computational method for structural failure analysis with inheriting simulation of moving trans-scale boundary (MTB). This method is motivated from the error in domain bridging caused by cross-scale damage evolution, which is common in structural failure induced by damage accumulation.

Design/methodology/approach

Within the method, vulnerable regions with high stress level are described by continuum damage mechanics, while elastic structural theory is sufficient for the rest, dividing the structural model into two scale domains. The two domains are bridged to generate mixed dimensional finite element equation of the whole system. Inheriting simulation is developed to make the computation of MTB sustainable.

Findings

Numerical tests of a notched three-point bending beam and a steel frame show that this MTB method can improve efficiency and ensure accuracy while capturing the effect of material damage on deterioration of components and structure.

Originality/value

The proposed MTB method with inheriting simulation is an extension of multiscale simulation to structural failure analysis. Most importantly, it can deal with cross-scale damage evolution and improve computation efficiency significantly.

Details

Engineering Computations, vol. 34 no. 5
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 1 March 1991

B.P. Richards, P. Burton and P.K. Footner

The effects of ultrasonic agitation on electronic components during PCB cleaning has long been the subject of controversy. This paper summarises the results of a series of studies…

Abstract

The effects of ultrasonic agitation on electronic components during PCB cleaning has long been the subject of controversy. This paper summarises the results of a series of studies into these effects for a range of components using CFC, aqueous and semi‐aqueous cleaning media. The variations with exposure time and power density under various ultrasonic stress conditions (loose, mounted on PCBs, or on purpose‐built test boards) are discussed. The results are encouraging and suggest that there is a large margin of safety when employing currently accepted regimes of operation and good quality components. However, the strong dependence of the damage accumulation on power density emphasises the need to specify and tightly control the power density used.

Details

Circuit World, vol. 17 no. 4
Type: Research Article
ISSN: 0305-6120

Article
Publication date: 21 June 2013

A.D. Drozdov and N. Dusunceli

The purpose of this paper is to compare mechanical response of polypropylene in multi‐cycle tensile tests with strain‐controlled and mixed deformation programs and to develop…

Abstract

Purpose

The purpose of this paper is to compare mechanical response of polypropylene in multi‐cycle tensile tests with strain‐controlled and mixed deformation programs and to develop constitutive equations that describe quantitatively the experimental data.

Design/methodology/approach

Multi‐cycle tensile tests are performed on isotactic polypropylene with strain‐controlled (oscillations between fixed maximum and minimum strains) and mixed (oscillations between a fixed maximum strain and the zero minimum stress) programs. A constitutive model is derived in cyclic viscoelasticity and viscoplasticity of semicrystalline polymers, and its parameters are found by fitting observations. The effect of damage accumulation of material parameters is analyzed numerically.

Findings

The model predicts accurately mechanical behavior of polypropylene in tests with numbers of cycles strongly exceeding those used to determine its parameters. In the regime of developed damage, material constants in the stress‐strain relations are independent of deformation program.

Originality/value

A novel constitutive model is derived in cyclic viscoelastoplasticity of semicrystalline polymers and comparison of its adjustable parameters is performed for different deformation programs.

Details

Multidiscipline Modeling in Materials and Structures, vol. 9 no. 1
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 4 November 2014

Xin Wang, Wei Bing Hu and Zhao Bo Meng

The purpose of this paper is to establish the damage alarming indexes for ancient wood structures and study the damage sensitivity and noise robustness of these indexes under…

Abstract

Purpose

The purpose of this paper is to establish the damage alarming indexes for ancient wood structures and study the damage sensitivity and noise robustness of these indexes under random excitation.

Design/methodology/approach

Xi’an Bell Tower is taken as a case in this paper to simulate the damage of ancient wood structures through finite element (FE) simulation and determine the satisfactory damage alarming indexes with wavelet packet energy spectrum.

Findings

The results of this paper show that: 1) the damage alarming indexes can effectively identify the damage of ancient wood structures, each index with a different damage sensitivity; 2) the energy ratio deviation is greater than the energy ratio variance and is close to the maximum variation of energy ratio; 3) the energy ratio deviation has a better alarming effect than the energy ratio variance during the initial period of the damage. With the accumulation of the damage, the energy ratio variance outperforms the energy ratio deviation; 4) the sensitivity of the energy ratio deviation and variance varies from positions, changing from the highest to lowest at the mortise-and-tenon joints, the beam mid-span and the plinth; 5) if signal to noise ratio (SNR) is 40db or larger, the indexes can accurately identify the damage of ancient wood structures. As SNR increases, the indexes will have an increasingly higher sensitivity and certain ability to resist noise.

Research limitations/implications

The FE model is simpiy, it does not completely reflect Xi’an Bell Tower.

Practical implications

It will provide a theoretical basis for the damage alarming of Xi’an Bell Tower.

Social implications

It makes structural health monitoring through structural vibration response under ambient excitation a new research field in damage detection as well as a positive way of ancient architecture protection.

Originality/value

This paper studies the damage alarming effect on ancient wood structures from different wavelet functions and wavelet packet decomposition levels. To study the effect under white noise environment, this paper adds Gaussian white noise with a SNR of 10, 20, 30, 40 and 50 db to the acceleration response signal of intact structure and damaged structure.

Details

Multidiscipline Modeling in Materials and Structures, vol. 10 no. 4
Type: Research Article
ISSN: 1573-6105

Keywords

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