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1 – 10 of 456CholUk Ri, Hwan Namgung, Zhunhyok Zhang, Chunghyok Chae, Kwangil Ri, Pongguk Ho and Ryong Zhang
The rotor system supported by the cylindrical roller bearings is widely used in various fields such as aviation, space and machinery due to its importance. In the study of the…
Abstract
Purpose
The rotor system supported by the cylindrical roller bearings is widely used in various fields such as aviation, space and machinery due to its importance. In the study of the dynamic characteristics of the cylindrical roller bearings, it is important to accurately calculate the stiffness of the cylindrical roller bearings. The stiffness of the cylindrical roller bearings is very important in the analysis of the vibration characteristics of the rotor system. Therefore, in this paper, the method of creating a comprehensive stiffness model of the cylindrical roller bearing is mentioned. The purpose of this study is to improve the dynamic stability of the rotor system supported by the cylindrical roller bearing by accurately establishing the comprehensive stiffness calculation model of the cylindrical roller bearings.
Design/methodology/approach
In consideration of the radial clearance of the cylindrical roller bearing, the radial load acting on the cylindrical roller bearing was derived, and based on this, a model for calculating the Hertz contact stiffness of the cylindrical roller bearing was created. Based on the load considering the radial clearance, an oil film stiffness model of the cylindrical roller bearing was created under the elastohydrodynamic lubrication (EHL) theory. Then, the comprehensive stiffness was calculated by combining Hertz contact stiffness and the oil film stiffness of the cylindrical roller bearing, and the dynamic parameters are calculated by using the MATLAB program.
Findings
When the radial clearance of the cylindrical roller bearing is considered, the comprehensive stiffness is larger than when the radial clearance is not taken into account, and the radial clearance of the cylindrical roller bearing is an important factor that directly affects the comprehensive stiffness of the cylindrical roller bearing.
Originality/value
In this paper, based on Hertz contact theory and the EHL theory, the authors investigated the method of creating a comprehensive stiffness model of the cylindrical roller bearing considering the radial clearance. These results will contribute to the theoretical basis for studying the mechanics of cylindrical roller bearings and optimizing their structures, and they will provide an important theoretical basis for analyzing the dynamic characteristics of the rotor system supported by the cylindrical roller bearing.
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Mitul Thakorbhai Solanki and Dipak Vakharia
The purpose of this paper is to develop a mathematical model to determine optimum hollowness of a layered cylindrical hollow rolling element when it contacts with a flat plate.
Abstract
Purpose
The purpose of this paper is to develop a mathematical model to determine optimum hollowness of a layered cylindrical hollow rolling element when it contacts with a flat plate.
Design/methodology/approach
In this work, finite element analysis (FEA) is carried out for different hollowness percentages ranging from 10 to 90 layered cylindrical hollow rolling elements corresponding to five standard NU 22 series bearings, i.e. 2206, 2210, 2215, 2220 and 2224. An experimental investigation is carried out for the NU 2206-layered cylindrical hollow roller bearing (LCHRB) at optimum hollowness under static loading condition.
Findings
Different parameters, such as bending stress (von Mises stress at the bore of the roller), von Mises stress, contact pressure and deflection in loaded contact are presented here.
Originality/value
The value of this research work is the development of a generalized solution that can be used to find the exact value of optimum hollowness for the layered cylindrical hollow rolling element, which is dependent on the yield strength of the material and the geometry of the roller under static loading condition. A static load test rig is designed to observe the load carrying capacity of the LCHRB as compared to the hollow cylindrical roller bearing.
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Mitul Thakorbhai Solanki and Dipak Vakharia
The purpose of this paper is to present a finite element analysis (FEA) which shows the comparison between a layered cylindrical hollow roller bearing and hollow roller bearing.
Abstract
Purpose
The purpose of this paper is to present a finite element analysis (FEA) which shows the comparison between a layered cylindrical hollow roller bearing and hollow roller bearing.
Design/methodology/approach
In this work, FEA is carried out to solve the elastic contact between a layered cylindrical hollow roller and flat contact for different hollowness percentages ranging from 10 to 80 per cent. Graphical solution is developed to determine the optimum hollowness of a cylindrical roller bearing for which induced bending stress should be within endurance limit of the material.
Findings
Different parameters such as von Mises stress, contact pressure, contact width and deformation are shown here.
Originality/value
The value of this research work is the calculation of contact width and other parameters using FEA for layered cylindrical hollow roller bearing.
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The purpose of this paper is to find a new logarithmic profile model of cylindrical roller bearing, which is expected to avoid edge effect and allow a straight portion on the…
Abstract
Purpose
The purpose of this paper is to find a new logarithmic profile model of cylindrical roller bearing, which is expected to avoid edge effect and allow a straight portion on the roller considering uniform pressure distribution and easier manufacturing.
Design/methodology/approach
A new logarithmic cylindrical roller profile model using three parameters is proposed. Contact model between roller and rings and quasi-static model of roller bearing are given to obtain contact pressure distribution and solved by multi-grid and Newton–Raphson method. Optimization of modified reference rating life model of the roller bearing is proposed by using genetic algorithms.
Findings
Under heavy load or tilting moment conditions, modified reference rating life of cylindrical roller bearing may increase greatly by optimization of three design parameters using the new logarithmic profile model.
Originality/value
The results of the present paper could aid in the design of logarithmic profile of cylindrical roller bearing and increase fatigue life of cylindrical roller bearing.
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Qiang Bian, Xiangyun Zhang, Bowen Jiao, Guang Zeng and Chunjiang Zhao
The purpose of this paper is to establish a dynamic analysis model of composite cylindrical roller bearings, investigate the effects of different working conditions on the…
Abstract
Purpose
The purpose of this paper is to establish a dynamic analysis model of composite cylindrical roller bearings, investigate the effects of different working conditions on the kinematic characteristics of composite bearings and compare the differences between them and solid roller bearings.
Design/methodology/approach
This paper establishes a dynamic analysis model for composite cylindrical roller bearings and proves the correctness of the established model by establishing dynamic vibration experiments and contact theory for composite roller bearings. Comparative analysis was conducted on the effects of coupling changes in rotational speed, load, number of rollers and filling ratio on parameters such as bearing static stiffness, contact stress and vibration acceleration.
Findings
The composite roller can enhance the bearing’s operational stability and minimize contact stress, but that a higher filling ratio is going to increase the bearing’s stiffness. The acceleration degree of bearing vibration, the load on the outer raceway nodes and the bearing stability all decrease as inner ring speed rises.
Originality/value
A dynamic calculation model of composite cylindrical roller bearings is established, and the influence of multiparameter coupling changes on bearing vibration and contact is studied, which lays a foundation for the structural improvement of the bearings.
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This study aims to uncover the influencing mechanism of the tilt angles of the cage pocket walls of the high-speed cylindrical roller bearing on the bearing skidding.
Abstract
Purpose
This study aims to uncover the influencing mechanism of the tilt angles of the cage pocket walls of the high-speed cylindrical roller bearing on the bearing skidding.
Design/methodology/approach
A novel cylindrical roller bearing with the beveled cage pockets was proposed. Using the Hertz contact theory and the elastohydrodynamic and hydrodynamic lubrication formulas, the contact models of the bearing were built. Using the multibody kinematics and the Newton–Euler dynamics theory, a dynamics model of the bearing was established. Using the Runge–Kutta integration method, the dynamics simulations and analysis of the bearing were performed.
Findings
The simulation results show that the effects of the tilt angles of the front and rear walls of the pocket on the bearing skidding are remarkable. Under a 5° tilt angle of the front wall of the pocket and a 10° tilt angle of the rear wall, the bearing skidding can be effectively decreased in the rotational speed range of 10,000-70,000 r/min.
Originality/value
In this paper, a novel cylindrical roller bearing with the beveled cage pockets was proposed; a dynamics model of the bearing was established; the influence mechanism of the tilt angles of the front and rear walls of the pocket on the bearing skidding was investigated, which can provide fundamental theory basis for optimizing the pocket.
Peer review
The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-01-2020-0035/
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Mitul Thakorbhai Solanki and Dipak Vakharia
The purpose of this paper is to extend the Hertz equation for the contact interaction between a layered cylindrical hollow roller and a flat plate through an experimental…
Abstract
Purpose
The purpose of this paper is to extend the Hertz equation for the contact interaction between a layered cylindrical hollow roller and a flat plate through an experimental technique.
Design/methodology/approach
In this work, an experimental investigation is carried out for an elastic contact between layered cylindrical hollow rollers of different hollowness, ranging from 30 to 75 per cent hollowness and a flat plate. The footprint method was used for the evaluation of the contact width corresponding to the applied load.
Findings
The contact width for the layered cylindrical hollow roller was evaluated and the Hertz equation was extended on the basis of the experimental results.
Originality/value
The value of this research work is the development of an extended Hertz equation for a cylinder-on-plate configuration for a new kind of cylindrical roller.
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Yongcun Cui, Sier Deng, Yanguang Ni and Guoding Chen
The purpose of this study is to investigate the effect of roller dynamic unbalance on cage stress.
Abstract
Purpose
The purpose of this study is to investigate the effect of roller dynamic unbalance on cage stress.
Design/methodology/approach
Considering the impact of roller dynamic unbalance, the dynamic analysis model of high-speed cylindrical roller bearing is established. And then the results of dynamic model are used as the boundary conditions for the finite element analysis model of roller and cage to obtain the cage stress.
Findings
Roller dynamic unbalance affects the contact status between roller and cage pocket and causes the overall increase in cage stress. The most significant impact on cage stress is roller dynamic unbalance in angular direction of roller axis, followed by radial and axial directions. Smaller radial clearance of bearing and a reasonable range of pocket clearance are beneficial to reduce the impact of roller dynamic unbalance on cage stress; the larger cage guide clearance is a disadvantage to decrease cage stress. The impact of roller dynamic unbalance on cage stress under high-speed condition is greater than that in low-speed conditions.
Originality/value
The research can provide some theoretical guidance for the design and manufacture of bearing in high-speed cylindrical roller bearing.
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Tingting Wang, Dongli Song, Weihua Zhang, Shiqi Jiang and Zhiwei Wang
The purpose of this paper is to analyze the unbalanced magnetic pull (UMP) of the rotor of traction motor and the influence of the UMP on thermal characteristics of traction motor…
Abstract
Purpose
The purpose of this paper is to analyze the unbalanced magnetic pull (UMP) of the rotor of traction motor and the influence of the UMP on thermal characteristics of traction motor bearing.
Design/methodology/approach
The unbalanced magnetic pull on the rotor with different eccentricity was calculated by Fourier series expansion method. A bearing thermal analysis finite element model considering both the vibration of high-speed train caused by track irregularity and the UMP of traction motor rotor was established. The validity of the model is verified by experimental data obtained from a service high-speed train.
Findings
The results show that thermal failure of bearing subassemblies most likely occurs at contact area between the inner ring and rollers. The UMP of rotor of traction motor has a significant effect on the temperature of the inner ring and roller of the bearing. When the eccentricity is 10%, the temperature can even be increased by about 12°C. Therefore, the UMP of rotor of traction motor must be considered in thermal analysis of traction motor bearing.
Originality/value
In the thermal analysis of the bearing of the traction motor of high-speed train, the UMP of the rotor of the traction motor is considered for the first time
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Zhijian Wang, Yin Wang, Lin Liu, Wengsheng Zhu, Jing Li, Yujie Zhao, Haijun Pang and Qilong Wu
The aim of this study is to first investigate the surface integrity of cylindrical rollers under grinding process and then design a reasonable superfinishing process that improve…
Abstract
Purpose
The aim of this study is to first investigate the surface integrity of cylindrical rollers under grinding process and then design a reasonable superfinishing process that improve the anti-fatigue performance of cylindrical rollers by optimization of the surface integrity.
Design/methodology/approach
First, the white and dark layers produced by the grinding process is analyzed by microscope. Then, the influence of oilstone pressure on the stock removal, surface precision and crowned profile are explored. Finally, an optimal superfinishing process and a novel turnaround device are designed to improve surface integrity.
Findings
The experimental results show that as the oilstone pressure increases, the stock removal first increases and then remains stable. This hints that the stock removal of a single-time superfinishing process has an upper limit. In the current conditions, the maximum stock removal is 6 µm. Double-time superfinishing process and the turnover device can effectively eliminate the white and dark layers and improve the symmetric of roller profile. In addition, the surface precision is also improved.
Originality/value
The surface integrity of bearing rollers is very important to the application of industry field. The findings and the methods in the study can be helpful to improve the surface integrity of the bearing rollers.
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