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1 – 10 of over 42000
Article
Publication date: 12 March 2018

Yumo Wang, Zhifeng Liu, Ligang Cai and Qiang Cheng

This paper aims to study the nonlinear supporting performance of hydrostatic ram under the impact of cutting force and search for an optimal solution to improve its stiffness.

Abstract

Purpose

This paper aims to study the nonlinear supporting performance of hydrostatic ram under the impact of cutting force and search for an optimal solution to improve its stiffness.

Design/methodology/approach

The Reynolds equation was applied to resolve the carrying capability of a single oil pad numerically, and an iteration method was used to analyze the nonlinear supporting force and stiffness of a pair of oil pads placed face-to-face. The total offset of ram could be obtained after the displacement of aspectant oil pads was solved by the bisection method. From the comparison of the offset values of ram evaluated under different support conditions, the optimal solution was determined.

Findings

In this study, an optimized oil supply allocation, concluded as 1.16:0.84, is proposed to improve the performance of hydrostatic ram supporting structure.

Originality/value

The supporting performance of hydrostatic ram could be improved by appropriate allocation of oil supply without extra energy consumption.

Details

Industrial Lubrication and Tribology, vol. 70 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 16 August 2021

Ravi Pratap Singh, Narendra Kumar, Ashutosh Kumar Gupta and Madhusudan Painuly

The purpose of this paper is to investigate experimentally the effect of several input process factors, namely, feed rate, spindle speed, ultrasonic power and coolant pressure, on…

Abstract

Purpose

The purpose of this paper is to investigate experimentally the effect of several input process factors, namely, feed rate, spindle speed, ultrasonic power and coolant pressure, on hole quality measures (penetration rate [PR] and chipping diameter [CD]) in rotary mode ultrasonic drilling of macor bioceramic material.

Design/methodology/approach

The main experiments were planned using the response surface methodology (RSM). Scanning electron microscopy was also used to examine and study the microstructure of machined samples. This study revealed the existence of dominant brittle fracture and little plastic flow that resulted in a material loss from the base work surface. Experiment findings have shown the dependability and adequacy of the proposed mathematical model.

Findings

The percentage of brittle mode deformation rises as the penetration depth of abrasives increases (at increasing levels of feed rate). This was due to the fact that at greater depths of indentation, material loss begins in the form of bigger chunks and develops inter-granular fractures. These stated causes have provided an additional advantage to increasing the CD over the machined rod of bioceramic. The desirability method was also used to optimize multi-response measured responses (PR and CD). The mathematical model created using the RSM method will be very useful in industrial revelation. Furthermore, the investigated answers’ particle swarm optimization (PSO) and teacher-learner-based optimization (TLBO) make the parametric analysis more relevant and productive for real-life industrial practices.

Originality/value

Macor bioceramic has been widely recognized as one of the most highly demanded innovative dental ceramics, receiving expanded industry approval because of its outstanding and superior characteristics. However, effective and efficient processing remains a problem. Among the available contemporary machining methods introduced for processing typical and advanced materials, rotary mode ultrasonic machining has been identified as one of the best suitable candidates for precise processing of macor bioceramics, as this process produces thermal damage-free profiles, as well as high accuracy and an increased material removal rate. The optimized combined setting obtained using PSO is feed rate = 0.16 mm/s, spindle speed = 4,500 rpm, ultrasonic power = 60% and coolant pressure = 280 kPa with the value of fitness function is 0.0508. The optimized combined setting obtained using TLBO is feed rate = 0.06 mm/s, spindle speed = 2,500 rpm, ultrasonic power = 60% and coolant pressure = 280 kPa with the value of fitness function is 0.1703.

Details

World Journal of Engineering, vol. 19 no. 3
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 18 August 2022

Shailendra Chauhan, Rajeev Trehan and Ravi Pratap Singh

This work aims to describe the face milling analysis on Inconel X-750 superalloy using coated carbides. The formed chips and tool wear were further analyzed at different cutting

Abstract

Purpose

This work aims to describe the face milling analysis on Inconel X-750 superalloy using coated carbides. The formed chips and tool wear were further analyzed at different cutting parameters. The various impact of cutting parameters on chip morphology was also analyzed. Superalloys, often referred to as heat-resistant alloys, have exceptional tensile, ductile and creep strength at high operating temperatures and good fatigue strength, and often better corrosion and oxidation resistance at extreme heat. Because of these qualities, these alloys account for more than half of the weight of sophisticated aviation, biomedical and thermal power plants today. Inconel X-750 is a high-temperature nickel-based superalloy that is hard to machine because of its extensive properties. At last, the discussion regarding the tool wear mechanism was analyzed and discussed in this article.

Design/methodology/approach

The machining parameters for the study are cutting speed, feed rate and depth of cut. One factor at a time approach was implemented to investigate the effect of cutting parameters on the cutting forces, surface roughness and material removal rate. The scatter plot was plotted between cutting parameters and target functions (cutting forces, surface roughness and material removal rate). The six levels of cutting speed, feed rate and depth of cut were taken as cutting parameters.

Findings

The cutting forces are primarily affected by the cutting parameters, tool geometry, work material etc. The maximum forces Fx were encountered at 10 mm/min cutting speed, 0.15 mm/rev feed rate and 0.4 mm depth of cut, further maximum forces Fy were attained at 10 mm/min cutting speed, 0.25 mm/rev feed rate and 0.4 mm depth of cut and maximum forces Fz were attained at 50 mm/min cutting speed, 0.05 mm/rev feed rate and 0.4 mm depth of cut. The maximum surface roughness value was observed at 40 mm/min cutting speed, 0.15 mm/rev feed rate and 0.5 mm depth of cut.

Originality/value

The effect of machining parameters on cutting forces, surface roughness, chip morphology and tool wear for milling of Inconel X-750 high-temperature superalloy is being less researched in the present literature. Therefore, this research paper will give a direction for researchers for further studies to be carried out in the domain of high-temperature superalloys. Furthermore, the different tool wear mechanisms at separate experimental trials have been explored to evaluate and validate the process performance by conducting scanning electron microscopy analysis. Chip morphology has also been evaluated and analyzed under the variation of selected process inputs at different levels.

Details

World Journal of Engineering, vol. 21 no. 1
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 2 January 2018

Jan Burek, Lukasz Zylka, Marcin Plodzien, Michal Gdula and Pawel Sulkowicz

The purpose of this paper is to determine the influence of the shape of a cutting edge on high-performance milling high-performance cutting. The main purpose of the test was to…

Abstract

Purpose

The purpose of this paper is to determine the influence of the shape of a cutting edge on high-performance milling high-performance cutting. The main purpose of the test was to determine the possibility of increasing the efficiency of machining AlZn5.5CuMg alloy, which is used mainly for the thin-walled structural aerospace components.

Design/methodology/approach

In all, eight cutters for machining aluminum alloys with different shape of the cutting edge (1 – continuous, 4 – interrupted, 3 – wavy) were tested. The influence of different shapes of a cutting edge on cutting force components and vibration amplitude was analyzed. Furthermore, the impact of a chip breaker on the form of a chip was determined.

Findings

The conducted test shows that using discontinuous shapes of a cutting edge has impact on the reduction of the cutting force components and, in most cases, on the increase of vibration amplitude. Moreover, using a chip breaker caused significant chip dispersion. The optimal shape of a cutting edge for cutting AlZn5.5CuMg alloy is fine wavy shape.

Practical implications

Potential practical application of the research is high-performance milling of AlZn5.5CuMg alloy, for example, production of thin-walled aerospace structural components.

Originality/value

Different shapes of a cutting edge during high-performance milling of aluminum alloy were tested. The influence of tested geometries on HPC process was determined. The most favourable shape of a cutting edge for high-performance cutting of AlZn5.5CuMg alloy was determined.

Details

Aircraft Engineering and Aerospace Technology, vol. 90 no. 1
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 5 June 2017

Quentin Cosson-Coche, Olivier Cahuc, Philippe Darnis, Raynald Laheurte, Denis Teissandier and Didier Chabirand

The purpose of this paper is to understand the impact of the cutting forces on the quality of pieces in industrial cutting of multi-ply textile material. It also tries to…

Abstract

Purpose

The purpose of this paper is to understand the impact of the cutting forces on the quality of pieces in industrial cutting of multi-ply textile material. It also tries to establish a cutting model that can simulate the cutting forces in order to understand the behaviour of the blade.

Design/methodology/approach

Working on an industrial machine, a cutting head with an oscillating knife is instrumented with different sensors. Using this equipment, cutting forces can be analysed experimentally while the fabric is being cut along a straight line.

Findings

A model of the physical phenomena of the cutting forces is proposed, taking different parameters into account such as the geometry of the blade, the properties of the material being cut and the parameters of the cut. The simulated forces and the monitored forces are compared and parameters for minimising the cutting forces of fabrics are deduced.

Research limitations/implications

Due to the wide diversity of fabrics, all with different mechanical characteristics, this research only began with the study of denim in a straight cut.

Originality/value

This paper describes an instrumentation of automatic cutting head for textile. It manages to simulate the action of the fabrics on the blade through effort monitoring and help in the understanding of the multi-ply cutting process.

Details

International Journal of Clothing Science and Technology, vol. 29 no. 3
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 8 March 2024

Çağın Bolat, Nuri Özdoğan, Sarp Çoban, Berkay Ergene, İsmail Cem Akgün and Ali Gökşenli

This study aims to elucidate the machining properties of low-cost expanded clay-reinforced syntactic foams by using different neural network models for the first time in the…

Abstract

Purpose

This study aims to elucidate the machining properties of low-cost expanded clay-reinforced syntactic foams by using different neural network models for the first time in the literature. The main goal of this endeavor is to create a casting machining-neural network modeling flow-line for real-time foam manufacturing in the industry.

Design/methodology/approach

Samples were manufactured via an industry-based die-casting technology. For the slot milling tests performed with different cutting speeds, depth of cut and lubrication conditions, a 3-axis computer numerical control (CNC) machine was used and the force data were collected through a digital dynamometer. These signals were used as input parameters in neural network modelings.

Findings

Among the algorithms, the scaled-conjugated-gradient (SCG) methodology was the weakest average results, whereas the Levenberg–Marquard (LM) approach was highly successful in foreseeing the cutting forces. As for the input variables, an increase in the depth of cut entailed the cutting forces, and this circumstance was more obvious at the higher cutting speeds.

Research limitations/implications

The effect of milling parameters on the cutting forces of low-cost clay-filled metallic syntactics was examined, and the correct detection of these impacts is considerably prominent in this paper. On the other side, tool life and wear analyses can be studied in future investigations.

Practical implications

It was indicated that the milling forces of the clay-added AA7075 syntactic foams, depending on the cutting parameters, can be anticipated through artificial neural network modeling.

Social implications

It is hoped that analyzing the influence of the cutting parameters using neural network models on the slot milling forces of metallic syntactic foams (MSFs) will be notably useful for research and development (R&D) researchers and design engineers.

Originality/value

This work is the first investigation that focuses on the estimation of slot milling forces of the expanded clay-added AA7075 syntactic foams by using different artificial neural network modeling approaches.

Details

Multidiscipline Modeling in Materials and Structures, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 23 January 2024

Young Jin Shin, Ebrahim Farrokh, Jaehoon Jung, Jaewon Lee and Hanbyul Kang

Despite the many advantages this type of equipment offers, there are still some major drawbacks. Linear cutting machine (LCM) cannot accurately simulate the true rock-cutting

Abstract

Purpose

Despite the many advantages this type of equipment offers, there are still some major drawbacks. Linear cutting machine (LCM) cannot accurately simulate the true rock-cutting process as 1. it does not account for the circular path along which tunnel boring machine (TBM) disk cutters cut the tunnel face, 2. it does not accurately model the position of a disk cutter on the cutterhead, 3. it cannot perfectly replicate the rotational speed of a TBM. To enhance the knowledge of these issues and in order to mimic the real rock-cutting process, a new lab testing equipment was developed by Hyundai Engineering and Construction.

Design/methodology/approach

A new testing machine called rotary cutting machine (RCM) is designed to simulate the excavation process of hard-rock TBMs and includes features such as TBM cutterhead, RPM simulation, constant normal force mode and constant penetration rate mode. Two sets of tests were conducted on Hwandeung granite using different disk cutter sizes to analyze the cutting forces in various excavation modes. The results are analyzed using statistical analysis and dimensional analysis. A new model is generated using dimensional analysis, and its results are compared against the results of actual cases.

Findings

The effectiveness of the new RCM test was demonstrated in its ability to apply various modes of excavation. Initial analysis of chip size revealed that the thickness of the chips is largely dependent on the cutter spacing. Tests with varying RPM showed that an increase in RPM results in an increase in the normal force and rolling force. The cutting coefficient (CC) demonstrated a linear correlation with penetration. The optimal specific energy is achieved at an S/p ratio of around 15. However, a slightly lower S/p ratio can also be used in the design if the cutter specifications permit. A dimensional analysis was utilized to develop a new RCM model based on the results from approximately 1200 tests. The model's applicability was demonstrated through a comparison of TBM penetration data from 26 tunnel projects globally. Results indicated that the predicted penetration rates by the RCM test model were in good agreement with actual rates for the majority of cases. However, further investigation is necessary for softer rock types, which will be conducted in the future using concrete blocks.

Originality/value

The originality of the research lies in the development of Hyundai Engineering and Construction’s advanced full-scale laboratory rotary cutting machine (RCM), which accurately replicates the excavation process of hard-rock tunnel boring machines (TBMs). The study provides valuable insights into cutting forces, chip size, specific energy, RPM and excavation modes, enhancing understanding and decision-making in hard-rock excavation processes. The research also presents a new RCM model validated against TBM penetration data, demonstrating its practical applicability and predictive accuracy.

Details

Engineering Computations, vol. 41 no. 1
Type: Research Article
ISSN: 0264-4401

Keywords

Open Access
Article
Publication date: 23 January 2023

Md.Tanvir Ahmed, Hridi Juberi, A.B.M. Mainul Bari, Muhommad Azizur Rahman, Aquib Rahman, Md. Ashfaqur Arefin, Ilias Vlachos and Niaz Quader

This study aims to investigate the effect of vibration on ceramic tools under dry cutting conditions and find the optimum cutting condition for the hardened steel machining…

Abstract

Purpose

This study aims to investigate the effect of vibration on ceramic tools under dry cutting conditions and find the optimum cutting condition for the hardened steel machining process in a computer numerical control (CNC) lathe machine.

Design/methodology/approach

In this research, an integrated fuzzy TOPSIS-based Taguchi L9 optimization model has been applied for the multi-objective optimization (MOO) of the hard-turning responses. Additionally, the effect of vibration on the ceramic tool wear was investigated using Analysis of Variance (ANOVA) and Fast Fourier Transform (FFT).

Findings

The optimum cutting conditions for the multi-objective responses were obtained at 98 m/min cutting speed, 0.1 mm/rev feed rate and 0.2 mm depth of cut. According to the ANOVA of the input cutting parameters with respect to response variables, feed rate has the most significant impact (53.79%) on the control of response variables. From the vibration analysis, the feed rate, with a contribution of 34.74%, was shown to be the most significant process parameter influencing excessive vibration and consequent tool wear.

Research limitations/implications

The MOO of response parameters at the optimum cutting parameter settings can significantly improve productivity in the dry turning of hardened steel and control over the input process parameters during machining.

Originality/value

Most studies on optimizing responses in dry hard-turning performed in CNC lathe machines are based on single-objective optimization. Additionally, the effect of vibration on the ceramic tool during MOO of hard-turning has not been studied yet.

Details

International Journal of Industrial Engineering and Operations Management, vol. 5 no. 1
Type: Research Article
ISSN: 2690-6090

Keywords

Article
Publication date: 1 February 1990

Gordon Wills, Sherril H. Kennedy, John Cheese and Angela Rushton

To achieve a full understanding of the role ofmarketing from plan to profit requires a knowledgeof the basic building blocks. This textbookintroduces the key concepts in the art…

16054

Abstract

To achieve a full understanding of the role of marketing from plan to profit requires a knowledge of the basic building blocks. This textbook introduces the key concepts in the art or science of marketing to practising managers. Understanding your customers and consumers, the 4 Ps (Product, Place, Price and Promotion) provides the basic tools for effective marketing. Deploying your resources and informing your managerial decision making is dealt with in Unit VII introducing marketing intelligence, competition, budgeting and organisational issues. The logical conclusion of this effort is achieving sales and the particular techniques involved are explored in the final section.

Details

Management Decision, vol. 28 no. 2
Type: Research Article
ISSN: 0025-1747

Keywords

Article
Publication date: 1 February 2013

Jian Wu and Rong Di Han

The purpose of this paper is to develop water vapour as a new cooling and lubricating technique in drilling Ti6Al4V. Water vapor is an economical and eco‐friendly coolant and…

Abstract

Purpose

The purpose of this paper is to develop water vapour as a new cooling and lubricating technique in drilling Ti6Al4V. Water vapor is an economical and eco‐friendly coolant and lubricant. However, it is necessary to study the drilling chip deformation, forces and drilling temperature when drilling Ti6Al4V using this new green drilling technology, which meets the development trend of green machining technology.

Design/methodology/approach

Comparative experiments are carried out with HSS drill bits and YG6X (K10 type in ISO) cemented carbide drill bits in drilling Ti6Al4V under the conditions of oil water emulsion, water vapor as coolant and lubricant and dry drilling, respectively. The drilling forces, temperature and drill bit wear VBmax have been examined and analyzed. Further, a new type practical drilling quick‐stop device is developed for studying the chip deformation in drilling Ti6Al4V. The drilling forces distribution test in drilling Ti6Al4V is also developed.

Findings

When water vapor is used as coolant and lubricant, the torque is reduced by 15‐25%, 5‐10% in comparison with dry drilling and oil water emulsion, respectively; the thrust is reduced by 5‐10%, 4‐5%; the temperature is reduced by 15‐20%, 5‐8% and the wear VBmax of drill bit is reduced by 60‐80%, 10‐15%, correspondingly. Also, the contact length in chip‐tool interface decreases and the drilling deformation is reduced. The coolant and lubricant conditions and feed rate have little impact on the drilling force distribution in drill bit cutting edges.

Originality/value

A green machining technology, water vapor used as coolant and lubricant, is used in drilling Ti6Al4V; it can reduce drilling deformation, drilling forces, temperature and flank wear. A new drilling quick‐stop device is devised to obtain the drilling chip roots. Also, the drilling force distribution test was developed for obtaining the rate of drilling forces in cutting edges when drilling Ti6Al4V.

Details

Industrial Lubrication and Tribology, vol. 65 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

1 – 10 of over 42000