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This study aims to understand the current production scenario emphasizing the significance of green manufacturing in achieving economic and environmental sustainability goals to fulfil future needs; to determine the viability of particular strategies and actions performed to increase the process efficiency of electrical discharge machining; and to uphold the values of sustainability in the nonconventional manufacturing sector and to identify future works in this regard.

A thorough analysis of numerous experimental studies and findings is conducted. This prominent nontraditional machining process’s potential machinability and sustainability challenges are discussed, along with the current research to alleviate them. The focus is placed on modifications to the dielectric fluid, choosing affordable substitutes and treating consumable tool electrodes.

Trans-esterified vegetable oils, which are biodegradable and can be used as a substitute for conventional dielectric fluids, provide pollution-free machining with enhanced surface finish and material removal rates. Modifying the dielectric fluid with specific nanomaterials could increase the machining rate and demonstrate a decrease in machining flaws such as micropores, globules and microcracks. Tool electrodes subjected to cryogenic treatment have shown reduced tool metal consumption and downtime for the setup.

The findings suggested eco-friendly machining techniques and optimized control settings that reduce energy consumption, lowering operating expenses and carbon footprints. Using eco-friendly dielectrics, including vegetable oils or biodegradable dielectric fluids, might lessen the adverse effects of the electrical discharge machine operations on the environment. Adopting sustainable practices might enhance a business’s reputation with the public, shareholders and clients because sustainability is becoming increasingly significant across various industries.

A detailed general review of green nontraditional electrical discharge machining process is provided, from high-quality indexed journals. The findings and results contemplated in this review paper can lead the research community to collectively apply it in sustainable techniques to enhance machinability and reduce environmental effects.

The effect of cryogenic heat treatment on the mechanical properties of different materials has been frequently investigated by researchers in recent years. The purpose of this paper is to investigate wear behaviour of monolayer, multilayer and nanocomposite coatings after cryogenic heat treatment. It is a first in its field in terms of both the heat treatment used and the coatings examined.

The aCN/TiAlN, TiAlN and ncTiAlSiN hard coatings deposited on the AISI D2 steel substrate were subjected to cryogenic heat treatment at −145^oC and −196^oC for 24 h and then tempered at 200^oC for 2 h. Then, the samples were subjected to wear tests of 5, 10 and 15 N three different load values. The wear mechanisms occurring on the wear surfaces were determined by scanning electron microscope supported by EDS.

Oxidation, fatigue and delamination wear mechanisms were realized on the surfaces of the samples subjected to dry sliding wear test. The wear resistance of S1 increased with cryogenic heat treatment. According to the wear test results of the untreated samples, it was found that the samples with lower hardness than the others had higher wear resistance. The wear resistance of S1 and S2 samples was increased by cryogenic heat treatment. The best wear resistance in all parameters was obtained by S1. Oxidation in the S1 was found to have a positive effect on wear resistance. According to EDS results after wear of S2, chromium-rich layer was found on the surface of the material. It is understood that cryogenic heat treatment causes carbide precipitation in the inner structure of the substrate material.

The effect of cryogenic heat treatment on the mechanical properties of different materials has been frequently investigated by researchers in recent years. In this study, wear behaviour of monolayer, multilayer and nanocomposite coatings after cryogenic heat treatment was investigated. It is a first in its field in terms of both the heat treatment used and the coatings examined.

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-03-2020-0111/

The main objective of this experimental investigation is to assess the effect of thermal and cryogenic treatment on hygrothermally conditioned glass fibre reinforced epoxy matrix composites, and the impact on its mechanical properties with change in percentage of individual constituents of the laminates.

The present investigation is an attempt at evaluating the performance of the laminates subjected to different thermal and cryogenic treatments for varying time with prior hygrothermal treatment. The variability of hygrothermal exposure is in the range of 4‐64 h. Glass fibre reinforced plastics laminates with different weight fractions 0.50‐0.60 of fibre reenforcements were used. The ILSS, which is a matrix dominated was studied by three‐point bend test using INSTRON 1195 material testing machine.

The post‐hygrothermal treatments (both thermal and cryogenic exposures) resulted in an increase in the rate of desorption of moisture. It is noted that the hygrothermal treatment prior to the exposure to thermal or cryogenic conditioning is the major attribute to the variations in the ILSS values. The extent of demoisturisation of the hygrothermally conditioned composites due to a thermal or a cryogenic exposure is observed to be inversely related to its ILSS, independent of the fibre‐weight fractions. Also the ILSS is inversely related to the fibre‐weight fraction irrespective of the post‐hydrothermal treatment.

The reported data are based on experimental investigations.

The SiC reinforced Al composite is perhaps the most successful class of metal matrix composites (MMCs) produced to date. They have found widespread application for aerospace, energy, and military purposes, as well as in other industries – for example, they have been used in electronic packaging, aerospace structures, aircraft and internal combustion engine components, and a variety of recreational products. In all these applications, welding plays a vital role. Little attention has been paid to SiC reinforced aluminium matrix composites joined by gas tungsten arc (GTA) welding. The purpose of this paper is to outline the manufacturing method for producing MMCs, GTA welding of MMCs and pitting corrosion analysis of welded MMCs.

This paper focuses upon production and welding of metal matrix composites. The welded composites have been treated at elevated and cryogenic temperatures for experimental studies. Pitting corrosion analysis of welded plates was carried out as per Box Benkehn Design.

From the results, it should be noted that maximum pitting resistance was observed with MMCs containing 10% SiC treated at cryogenic temperature. Corrosion resistance of welded composites treated at elevated temperature was found to be higher than that of as‐welded and at cryogenic temperature treated composites. The pitting potential increases with increase in % SiC to certain level and decreases with further increase in % SiC. Corrosion potential of composites treated at elevated temperature is high compared to other composites. Maximum pitting resistance is observed when the welding current was kept at 175 amps for 10% addition of SiC in LM25 matrix treated at cryogenic temperature.

The paper outlines the manufacturing method for producing MMCs, GTA welding of MMCs and pitting corrosion analysis of welded MMCs. The results obtained may be helpful for the automobile and aerospace industries.

The purpose of this paper is to study the effect of ultrasonic machining process parameters on surface quality while machining titanium alloy Ti-6Al-4V.

Effect of cryogenic treatment (CT) of tool and work material was also explored in the study. Taguchi’s L18 orthogonal array was chosen for design of experiments and average surface roughness was measured.

Different modes of fracture were detected at work surface corresponding to varied input process parameters. Slurry grit size, power rating and tool material along with CT of work material were found to be the significant parameters affecting surface quality.

The results obtained have been modelled using artificial neural network approach.

This paper aims to study the electrochemical corrosion performance of ultrafine-grained (UFG) Cu bulk in 0.5 M NaCl solution.

UFG Cu bulk were prepared by impacting at −196°C and following heat treatment. The electrochemical corrosion behaviors of coarse-grained (CG), impacted and subsequently annealed at 190°C Cu bulks were studied.

All the bulks displayed typical active-passive-transpassive behaviors (dual passive films without stable passive regions). The resistance to corrosion of impacted Cu bulk was notably superior to that of CG Cu bulk, and subsequently annealing further improved its corrosion resistance.

Except for mechanical properties, corrosion performance has been considered to be one of the most important aspects in bulk UFG metallic materials research for the prospective engineering applications.

Cryogenic impacting could effectively reduce grain size of CG Cu bulk to UFG scale and induce high density dislocation. Subsequent annealing resulted in a further decrease of grain size even to nanoscale, as well as nanometer twins. The grain refinement, high density dislocation and annealing twins effectively enhance the passivation capability, resulting in an increase in the corrosion resistance.

The aerospace, energy and automotive industries have seen wide use of composite materials because of their excellent mechanical properties, along with the benefit of weight reduction savings. As such, the purpose of this study is to provide an understanding of the mechanical performance of these materials under extreme operational conditions characteristic of in-service environments.

This study is novel in that it has evaluated the tensile performance and fracture response of additively manufactured continuous carbon fiber embedded in an onyx matrix (i.e. nylon with chopped carbon fiber) at cryogenic and room temperatures, for specimens manufactured with an angle between the specimen lying plane and the working build plane of 0°, 45° and 90°.

Research findings reveal enhanced tensile properties (i.e. ultimate tensile strength and modulus of elasticity) by the 0° (X) built specimens, as compared with the 45° (XZ45) and 90° (Z) built specimens at cryogenic temperature. A reduction in ductility is observed at cryogenic temperature for all build orientations. Fractographic analysis reveals the presence of fiber pullout/elongation, pores within the onyx matrix and chopped carbon fiber near fracture zone of the onyx matrix.

Research findings present tensile properties (i.e. ultimate tensile strength, modulus of elasticity and elongation%) for three-dimensional (3D)-printed onyx with and without reinforcing continuous carbon fiber composites at cryogenic and room temperatures. Reinforcement of continuous carbon fibers and reduction to cryogenic temperatures appears to result, in general, in an increase in the tensile strength and modulus of elasticity, with a reduction in elongation% as compared with the onyx matrix tensile performance reported at room temperature. Fracture analysis reveals continuous carbon fiber pull out for onyx–carbon fiber samples tested at room temperature and cryogenic temperatures, suggesting weak onyx matrix–continuous carbon fiber adhesion.

To the best of the authors’ knowledge, this study is the first study to report on the cryogenic tensile properties and fracture response exhibited by 3D-printed onyx–continuous carbon fiber composites. Evaluating the viability of common commercial 3D printing techniques in producing composite parts to withstand cryogenic temperatures is of critical import, for aerospace applications.