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Article
Publication date: 12 August 2020

The effect of cryogenic treatment on dry sliding wear mechanisms in hard coatings

Bilal Kurşuncu

The effect of cryogenic heat treatment on the mechanical properties of different materials has been frequently investigated by researchers in recent years. The purpose of…

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Abstract

Purpose

The effect of cryogenic heat treatment on the mechanical properties of different materials has been frequently investigated by researchers in recent years. The purpose of this paper is to investigate wear behaviour of monolayer, multilayer and nanocomposite coatings after cryogenic heat treatment. It is a first in its field in terms of both the heat treatment used and the coatings examined.

Design/methodology/approach

The aCN/TiAlN, TiAlN and ncTiAlSiN hard coatings deposited on the AISI D2 steel substrate were subjected to cryogenic heat treatment at −145oC and −196oC for 24 h and then tempered at 200oC for 2 h. Then, the samples were subjected to wear tests of 5, 10 and 15 N three different load values. The wear mechanisms occurring on the wear surfaces were determined by scanning electron microscope supported by EDS.

Findings

Oxidation, fatigue and delamination wear mechanisms were realized on the surfaces of the samples subjected to dry sliding wear test. The wear resistance of S1 increased with cryogenic heat treatment. According to the wear test results of the untreated samples, it was found that the samples with lower hardness than the others had higher wear resistance. The wear resistance of S1 and S2 samples was increased by cryogenic heat treatment. The best wear resistance in all parameters was obtained by S1. Oxidation in the S1 was found to have a positive effect on wear resistance. According to EDS results after wear of S2, chromium-rich layer was found on the surface of the material. It is understood that cryogenic heat treatment causes carbide precipitation in the inner structure of the substrate material.

Originality/value

The effect of cryogenic heat treatment on the mechanical properties of different materials has been frequently investigated by researchers in recent years. In this study, wear behaviour of monolayer, multilayer and nanocomposite coatings after cryogenic heat treatment was investigated. It is a first in its field in terms of both the heat treatment used and the coatings examined.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-03-2020-0111/

Details

Industrial Lubrication and Tribology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
DOI: https://doi.org/10.1108/ILT-03-2020-0111
ISSN: 0036-8792

Keywords

  • Dry sliding wear
  • DLC coating
  • Nanocomposite hard coating
  • Cryogenic treatment
  • Wear mechanism
  • Nano-layer coating

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Article
Publication date: 6 July 2010

Environmental stability of GFRP laminated composites: an emphasis on mechanical behaviour

G. Mishra, S.R. Mohapatra, P.R. Behera, B. Dash, U.K. Mohanty and B.C. Ray

The main objective of this experimental investigation is to assess the effect of thermal and cryogenic treatment on hygrothermally conditioned glass fibre reinforced epoxy…

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Abstract

Purpose

The main objective of this experimental investigation is to assess the effect of thermal and cryogenic treatment on hygrothermally conditioned glass fibre reinforced epoxy matrix composites, and the impact on its mechanical properties with change in percentage of individual constituents of the laminates.

Design/methodology/approach

The present investigation is an attempt at evaluating the performance of the laminates subjected to different thermal and cryogenic treatments for varying time with prior hygrothermal treatment. The variability of hygrothermal exposure is in the range of 4‐64 h. Glass fibre reinforced plastics laminates with different weight fractions 0.50‐0.60 of fibre reenforcements were used. The ILSS, which is a matrix dominated was studied by three‐point bend test using INSTRON 1195 material testing machine.

Findings

The post‐hygrothermal treatments (both thermal and cryogenic exposures) resulted in an increase in the rate of desorption of moisture. It is noted that the hygrothermal treatment prior to the exposure to thermal or cryogenic conditioning is the major attribute to the variations in the ILSS values. The extent of demoisturisation of the hygrothermally conditioned composites due to a thermal or a cryogenic exposure is observed to be inversely related to its ILSS, independent of the fibre‐weight fractions. Also the ILSS is inversely related to the fibre‐weight fraction irrespective of the post‐hydrothermal treatment.

Originality/value

The reported data are based on experimental investigations.

Details

Aircraft Engineering and Aerospace Technology, vol. 82 no. 4
Type: Research Article
DOI: https://doi.org/10.1108/00022661011082731
ISSN: 0002-2667

Keywords

  • Composite materials
  • Mineral fibres
  • Mechanical properties of materials
  • Thermal stability

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Article
Publication date: 1 April 2005

Cryogenic treatment reduces cutting tool costs

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Details

Industrial Lubrication and Tribology, vol. 57 no. 2
Type: Research Article
DOI: https://doi.org/10.1108/ilt.2005.01857bad.003
ISSN: 0036-8792

Keywords

  • Cryogenic equipment,Machine tools,Costs

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Article
Publication date: 23 March 2012

Corrosion analysis of GTA welded metal matrix composites

Palaniswamy Venugopal and Natarajan Murugan

The SiC reinforced Al composite is perhaps the most successful class of metal matrix composites (MMCs) produced to date. They have found widespread application for…

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Abstract

Purpose

The SiC reinforced Al composite is perhaps the most successful class of metal matrix composites (MMCs) produced to date. They have found widespread application for aerospace, energy, and military purposes, as well as in other industries – for example, they have been used in electronic packaging, aerospace structures, aircraft and internal combustion engine components, and a variety of recreational products. In all these applications, welding plays a vital role. Little attention has been paid to SiC reinforced aluminium matrix composites joined by gas tungsten arc (GTA) welding. The purpose of this paper is to outline the manufacturing method for producing MMCs, GTA welding of MMCs and pitting corrosion analysis of welded MMCs.

Design/methodology/approach

This paper focuses upon production and welding of metal matrix composites. The welded composites have been treated at elevated and cryogenic temperatures for experimental studies. Pitting corrosion analysis of welded plates was carried out as per Box Benkehn Design.

Findings

From the results, it should be noted that maximum pitting resistance was observed with MMCs containing 10% SiC treated at cryogenic temperature. Corrosion resistance of welded composites treated at elevated temperature was found to be higher than that of as‐welded and at cryogenic temperature treated composites. The pitting potential increases with increase in % SiC to certain level and decreases with further increase in % SiC. Corrosion potential of composites treated at elevated temperature is high compared to other composites. Maximum pitting resistance is observed when the welding current was kept at 175 amps for 10% addition of SiC in LM25 matrix treated at cryogenic temperature.

Originality/value

The paper outlines the manufacturing method for producing MMCs, GTA welding of MMCs and pitting corrosion analysis of welded MMCs. The results obtained may be helpful for the automobile and aerospace industries.

Details

Journal of Engineering, Design and Technology, vol. 10 no. 1
Type: Research Article
DOI: https://doi.org/10.1108/17260531211211908
ISSN: 1726-0531

Keywords

  • Composite materials
  • Pitting corrosion
  • Gas tungsten‐arc welding
  • Metal matrix composites
  • Stir casting
  • Cryogenic temperature
  • Elevated temperature

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Article
Publication date: 7 November 2016

Predictive modeling of surface roughness in ultrasonic machining of cryogenic treated Ti-6Al-4V

Gaurav Dhuria, Rupinder Singh and Ajay Batish

The purpose of this paper is to study the effect of ultrasonic machining process parameters on surface quality while machining titanium alloy Ti-6Al-4V.

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Abstract

Purpose

The purpose of this paper is to study the effect of ultrasonic machining process parameters on surface quality while machining titanium alloy Ti-6Al-4V.

Design/methodology/approach

Effect of cryogenic treatment (CT) of tool and work material was also explored in the study. Taguchi’s L18 orthogonal array was chosen for design of experiments and average surface roughness was measured.

Findings

Different modes of fracture were detected at work surface corresponding to varied input process parameters. Slurry grit size, power rating and tool material along with CT of work material were found to be the significant parameters affecting surface quality.

Originality/value

The results obtained have been modelled using artificial neural network approach.

Details

Engineering Computations, vol. 33 no. 8
Type: Research Article
DOI: https://doi.org/10.1108/EC-11-2015-0360
ISSN: 0264-4401

Keywords

  • Artificial neural network
  • Surface roughness
  • Ti-6Al-4V
  • Cryogenic treatment
  • Ultrasonic machining

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Article
Publication date: 1 April 2005

Put cryogenic power in your piston

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Details

Aircraft Engineering and Aerospace Technology, vol. 77 no. 2
Type: Research Article
DOI: https://doi.org/10.1108/aeat.2005.12777baf.005
ISSN: 0002-2667

Keywords

  • Cryogenic equipment,Aircraft engines,Metals

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Article
Publication date: 1 April 2005

Put cryogenic power in your piston

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Details

Industrial Lubrication and Tribology, vol. 57 no. 2
Type: Research Article
DOI: https://doi.org/10.1108/ilt.2005.01857bad.002
ISSN: 0036-8792

Keywords

  • Wear resistance,Cryogenic equipment

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Article
Publication date: 4 February 2014

Cryo comminution of food waste

B.S. Sridhar

The present study involved the development of a value-added comminution process for different recycled meat processing by-products such as bones for management of waste…

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Abstract

Purpose

The present study involved the development of a value-added comminution process for different recycled meat processing by-products such as bones for management of waste products. The paper aims to discuss these issues.

Design/methodology/approach

An indigenous cryo-grinding system was developed and pilot scale comminution tests were carried out on goat and hen bones under different temperature conditions ranging between −15°C and −40°C and sample pre-conditioning adopting liquid nitrogen as a grinding medium.

Findings

Cryo comminution produces finer, uniform particle sizes, increased specific surface area per unit mass with lesser specific energy consumption in comparison to room temperature comminution. Breakage behavior studies showed that hardness (609-685 MPa) and brittleness (24-29 m−1/2) and strain energy decreased (3.1-1.1 N-m) as the temperature was lowered. Weight mean diameter, specific energy consumption under ambient and cryogenic conditions, respectively, were 125 and 80 μm, 1,303 and 1,108 kJ/kg. The process developed attempts to eliminate environmental pollution by reducing food wastes generated and incorporates value to waste products.

Originality/value

A value-added comminution process for meat processing by-products such as bones was developed to reduce food wastes generated as well as environmental pollution. The process aims to improve public health stressing the importance of recycling through the management of food waste products. Public and private organizations can act as profit centers generating significant revenue and employment by adopting the process.

Details

Nutrition & Food Science, vol. 44 no. 1
Type: Research Article
DOI: https://doi.org/10.1108/NFS-05-2013-0062
ISSN: 0034-6659

Keywords

  • Environmental impact
  • Food waste
  • Bones
  • Cryogenics
  • Food technology
  • Waste minimization

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Article
Publication date: 4 November 2019

Performance evaluation of cryogenically treated wires during wire electric discharge machining of AISI D3 die tool steel under different cutting environments

Husandeep Sharma, Khushdeep Goyal and Sunil Kumar

Tool steel (AISI D3) is a preferred material for industrial usage. Some of the typical applications of D3 tool steel are blanking and forming dies, forming rolls, press…

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Abstract

Purpose

Tool steel (AISI D3) is a preferred material for industrial usage. Some of the typical applications of D3 tool steel are blanking and forming dies, forming rolls, press tools and punches bushes. It is used under conditions where high resistance to wear or to abrasion is required and also for resistance to heavy pressure rather than to sudden shock is desirable. It is a high carbon and high chromium steel. Therefore, wire electric discharge machining (WEDM) is used to machine this tool steel. The paper aims to discuss these issues.

Design/methodology/approach

The present experimental investigation evaluates the influence of cryogenically treated wires on material removal rate (MRR) and surface roughness (SR) for machining of AISI D3 steel using the WEDM process. Two important process responses MRR and SR have been studied as a function of four different control parameters, namely pulse width, time between two pulses, wire mechanical tension and wire feed rate.

Findings

It was found that pulse width was the most significant parameter which affects the MRR and SR. Better surface finish was obtained with cryogenically treated zinc coated wire than brass wire.

Originality/value

The review of the literature indicates that there is limited published work on the effect of machining parameters in WEDM in cryogenic treated wires. Therefore, in this research work, it was decided to evaluate the effect of cryogenically treated wires on WEDM.

Details

Multidiscipline Modeling in Materials and Structures, vol. 15 no. 6
Type: Research Article
DOI: https://doi.org/10.1108/MMMS-04-2019-0078
ISSN: 1573-6105

Keywords

  • Parameters
  • Surface finish
  • Cryogenics
  • Material removal rate
  • Tool steel

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Article
Publication date: 21 January 2019

Comparison and optimization of PVD and CVD method on surface roughness and flank wear in hard-machining of DIN 1.2738 mold steel

Fuat Kara and Burak Öztürk

This paper aims to examine the performance of the machining parameters used in the hard-turning process of DIN 1.2738 mold steel and identify the optimum machining conditions.

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Abstract

Purpose

This paper aims to examine the performance of the machining parameters used in the hard-turning process of DIN 1.2738 mold steel and identify the optimum machining conditions.

Design/methodology/approach

Experiments were carried out via the Taguchi L18 orthogonal array. The evaluation of the experimental results was based on the signal/noise ratio. The effect levels of the control factors on the surface roughness and flank wear were specified with analysis of variance performed. Two different multiple regression analyses (linear and quadratic) were conducted for the experimental results. A higher correlation coefficient (R2) was obtained with the quadratic regression model, which showed values of 0.97 and 0.95 for Ra and Vb, respectively.

Findings

The experimental results indicated that generally better results were obtained with the TiAlN-coated tools, in respect to both surface roughness and flank wear. The Taguchi analysis found the optimum results for surface roughness to be with the cutting tools of coated carbide using physical vapor deposition (PVD), a cutting speed of 160 m/min and a feed rate of 0.1 mm/rev, and for flank wear, with cutting tools of coated carbide using PVD, a cutting speed of 80 m/min and a feed rate of 0.1 mm/rev. The results of calculations and confirmation tests for Ra were 0.595 and 0.570 µm, respectively, and for the Vb, 0.0244 and 0.0256 mm, respectively. Developed quadratic regression models demonstrated a very good relationship.

Originality/value

Optimal parameters for both Ra and Vb were obtained with the TiAlN-coated tool using PVD. Finally, confirmation tests were performed and showed that the optimization had been successfully implemented.

Details

Sensor Review, vol. 39 no. 1
Type: Research Article
DOI: https://doi.org/10.1108/SR-12-2017-0266
ISSN: 0260-2288

Keywords

  • Surface roughness
  • Taguchi method
  • Flank wear
  • Hard machining

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