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Article
Publication date: 9 January 2024

Fatih Selimefendigil and Hakan F. Oztop

This study aims to examine the effects of cross-flow and multiple jet impingement on conductive panel cooling performance when subjected to uniform magnetic field effects. The…

Abstract

Purpose

This study aims to examine the effects of cross-flow and multiple jet impingement on conductive panel cooling performance when subjected to uniform magnetic field effects. The cooling system has double rotating cylinders.

Design/methodology/approach

Cross-flow ratios (CFR) ranging from 0.1 to 1, magnetic field strength (Ha) ranging from 0 to 50 and cylinder rotation speed (Rew) ranging from −5,000 to 5,000 are the relevant parameters that are included in the numerical analysis. Finite element method is used as solution technique. Radial basis networks are used for the prediction of average Nusselt number (Nu), average surface temperature of the panel and temperature uniformity effects when varying the impacts of cross-flow, magnetic field and rotations of the double cylinder in the cooling channel.

Findings

The effect of CFR on cooling efficiency and temperature uniformity is favorable. By raising the CFR to the highest value under the magnetic field, the average Nu can rise by up to 18.6%, while the temperature drop and temperature difference are obtained as 1.87°C and 3.72°C. Without cylinders, magnetic field improves the cooling performance, while average Nu increases to 4.5% and 8.8% at CR = 0.1 and CR = 1, respectively. When the magnetic field is the strongest with cylinders in channel at CFR = 1, temperature difference (ΔT) is obtained as 2.5 °C. The rotational impacts on thermal performance are more significant when the cross-flow effects are weak (CFR = 0.1) compared to when they are substantial (CFR = 1). Cases without a cylinder have the worst performance for both weak and severe cross-flow effects, whereas using two rotating cylinders increases cooling performance and temperature uniformity for the conductive panel. The average surface temperature lowers by 1.2°C at CFR = 0.1 and 0.5°C at CFR = 1 when the worst and best situations are compared.

Originality/value

The outcomes are relevant in the design and optimization-based studies for electric cooling, photo-voltaic cooling and battery thermal management.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 34 no. 3
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 28 September 2018

Jyothiprakash K.H., Krishnegowda Y.T., Krishna Venkataram and K.N. Seetharamu

Heat exchangers working in cryogenic temperature ranges are strongly affected by heat ingression from the ambient. This paper aims to investigate the effect of ambient…

Abstract

Purpose

Heat exchangers working in cryogenic temperature ranges are strongly affected by heat ingression from the ambient. This paper aims to investigate the effect of ambient heat-in-leak on the performance of a three-fluid cross-flow cryogenic heat exchanger.

Design/methodology/approach

The governing equations are derived for a three-fluid cross-flow cryogenic heat exchanger based on the conservation of energy principle. For given fluid inlet temperatures, the governing equations are solved using the finite element method to obtain exit temperatures of the three-fluid exchanger. The performance of the heat exchanger is determined using effectiveness-number of transfer units (e-NTU) method. In the present analysis, the amount of ambient heat-in-leak to the heat exchanger is accounted by two parameters Ht and Hb. The variation of the heat exchanger effectiveness due to ambient heat-in-leak is analyzed for various non-dimensional parameters defined to study the heat exchanger performance.

Findings

The effect of ambient heat in leak to the heat exchanger from the surrounding is to increase the dimensionless exit mean temperature of all three fluids. An increase in heat in leak parameter (Ht = Hb) value from 0 to 0.1 reduces hot fluid effectiveness by 32 per cent for an NTU value of 10.

Originality Value

The effect of heat-in-leak on a three-fluid cross-flow cryogenic heat exchanger is significant, but so far, no investigations are carried out. The results establish the efficacy of the method and throw light on important considerations involved in the design of such heat exchangers.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 28 no. 9
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 3 July 2017

Florian Schueltke and Eike Stumpf

Laminarization of commercial aircraft surfaces is the most promising technology to reduce fuel consumption and ecological impact. As laminar flow highly depends on cross-flow

Abstract

Purpose

Laminarization of commercial aircraft surfaces is the most promising technology to reduce fuel consumption and ecological impact. As laminar flow highly depends on cross-flow effects, there is the question in which way simple estimations and simplifications for application in conceptual aircraft design can be used to capture these cross-flow influences. This paper aims to show the accuracy of 2D methods for estimating laminar flow regions on 3D wing objects.

Design/methodology/approach

Several methods, relating 3D and 2D flow conditions, are analyzed with regard to capture cross-flow influences. The 3D pressure distributions depending on utilized transformation method are compared to Reynolds-averaged Navier–Stokes (RANS) solutions. With the most precise transformation method, the laminar flow area on a conventional wing of a short range aircraft is determined and compared to the laminar area obtained with the RANS pressure distributions as input. Further, hybrid laminar flow control component sizing is carried out to obtain the net benefit in fuel reduction of simplified method compared to RANS method for a conventional short range aircraft.

Findings

In this particular case, the solutions calculated with the simplified methods show high deviations from those obtained with RANS.

Originality/value

This investigation underlines the need of proper methods for fast and accurate estimation of cross-flow effects to be able to assess the full potential of laminar flow control within conceptual aircraft design.

Details

Aircraft Engineering and Aerospace Technology, vol. 89 no. 4
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 17 April 2023

Christopher Stutzman, Andrew Przyjemski and Abdalla R. Nassar

Powder bed fusion processes are common due to their ability to build complex components without the need for complex tooling. While additive manufacturing has gained increased…

Abstract

Purpose

Powder bed fusion processes are common due to their ability to build complex components without the need for complex tooling. While additive manufacturing has gained increased interest in industry, academia and government, flaws are often still generated during the deposition process. Many flaws can be avoided through careful processing parameter selections including laser power, hatch spacing, spot size and shielding gas flow rate. The purpose of this paper is to study the effect of shielding gas flow on vapor plume behavior and on final deposition quality. The goal is to understand more fully how each parameter affects the plume and deposition process.

Design/methodology/approach

A filtered-photodiode based sensor was mounted onto a commercial EOS M280 machine to observed plume emissions. Three sets of single tracks were printed, each with one of three gas flow rates (nominal, 75% nominal and 50% nominal). Each set contained single-track beads deposited atop printed pedestals to ensure a steady-state, representative build environment. Each track had a set power and speed combination which covered the typical range of processing parameters. After deposition, coupons were cross-sectioned and bead width and depth were measured. Finally, bead geometry was compared to optical emissions originating in the plume.

Findings

The results show that decreasing gas flow rate, increasing laser power or increasing scan speed led to increased optical emissions. Furthermore, decreasing the gas cross-flow speed led to wider and shallower melt pools.

Originality/value

To the best of the authors’ knowledge, this paper is among the first to present a relationship among laser parameters (laser power, scan speed), gas flow speed, plume emissions and bead geometry using high-speed in situ data in a commercial machine. This study proposes that scattering and attenuation from the plume are responsible for deviations in physical geometry.

Details

Rapid Prototyping Journal, vol. 29 no. 7
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 5 January 2023

Sandeep Rangrao Desai and Mangalsing Narsing Sonare

The prediction of critical velocity at instability threshold for shell and tube heat exchangers is important to avoid failure of tubes as a result of flow-induced vibrations due…

65

Abstract

Purpose

The prediction of critical velocity at instability threshold for shell and tube heat exchangers is important to avoid failure of tubes as a result of flow-induced vibrations due to water cross flow. The flow-induced vibration in finned tube heat exchangers is affected by various parameters such as fin height, fin pitch, fin material, tube array, pitch ratio, fin type, fluid velocity etc. In this paper, an experimental investigation of fluid elastic instability in shell and tube heat exchangers is carried out by subjecting normal square finned tube arrays of pitch ratio 1.79 to water cross flow.

Design/methodology/approach

The five tube arrays, namely plain array, two finned tube arrays with 3 fpi and 9 fpi fin density, and two finned tube arrays with 3 mm and 6 mm fin height are tested in the experimental test setup with water flow loop and vibration measurement system. The research objective is to evaluate the effect of fin density and fin height on the instability threshold. The critical velocity at instability threshold is determined to characterize the fluid elastic instability behavior of different tube arrays. The vortex shedding behavior of the tube arrays is also studied by determining Strouhal number corresponding to the small peaks before fluid elastic instability.

Findings

The fluid elastic instability behavior of the tube arrays was found to be the function of fin tube parameters. The experimental results indicate that an increase in fin density and fin height results in delaying the instability threshold for finned tube arrays. It is also observed that critical velocity at instability is increased for finned tube arrays compared to plain tube arrays of the same pitch ratio. The design modifications in the outer box have resulted in further reduction in the natural frequency. This enabled to reach clear instability for all the five-tube arrays.

Originality/value

The research data add the value to the present body of knowledge by knowing the effect of fin height and fin density on the fluid elastic instability threshold of normal square finned tube arrays subjected to water cross flow.

Details

Multidiscipline Modeling in Materials and Structures, vol. 19 no. 2
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 2 April 2019

Abdulhakim Adeoye Shittu, Fuat Kara, Ahmed Aliyu and Obinna Unaeze

The purpose of this paper is to mainly review the state-of-the-art developments in the field of hydrodynamics of offshore pipelines, identifying the key tools for analysis of…

Abstract

Purpose

The purpose of this paper is to mainly review the state-of-the-art developments in the field of hydrodynamics of offshore pipelines, identifying the key tools for analysis of pipeline free spans, their applications, their qualifying characteristics and capabilities and limitations.

Design/methodology/approach

These different analytical, numerical and semi-empirical tools available for predicting such hydrodynamic loads and their effects include VIVANA, PIPESIN, VIVSIM, SIMULATOR, FATFREE, amongst others. Inherent in these models are current effects, wave effects and/ or pipe–soil interactions.

Findings

Amongst these models, the most attention was given to the new VIVANA model because this model take into account the vortex-induced effects with respect to free-spanning pipelines (which have dominant effect in the span analysis in deep water) better than other semi-empirical models (such as Shear 7). Recent improvements in VIVANA include its ability to have arbitrary variation in speed and direction of current, as well as the ability for calculation of pure IL and combined IL-CF response. Improvements in fatigue assessments at free spans, i.e. pipe–soil interaction have been achieved through the combined frequency domain and non-linear time domain analysis methodology adopted. Semi-empirical models are still the de facto currently used in the design of free-spanning pipelines. However, there is need for further research on free-span hydrodynamic coefficients and on how in-line and cross-flow vibrations interact. Again, there is still the challenge due to VIV complexity in fully understanding the fluid structure interaction problem, as there is no consolidated procedure for its analysis. It has been observed that there is large scatter between the different codes adopted in the prediction of fatigue damage, as there lacks full-scale test data devoted to determination/validation of the coefficients used in the semi-empirical models. A case study of the preliminary design of a typical 48 in. pipeline has been presented in this study to demonstrate the use of the free-span analysis tool, DNV RP F105. Excel spreadsheet has been applied in the execution of formulas.

Originality/value

This review paper is the first of its kind to study the state-of-the-art development in pipeline free-span analysis models and demonstrate the use of analysis tool, DNV for MAFSL calculation. Hence, information obtained from this paper would be invaluable in assisting designers both in the industry and academia.

Details

World Journal of Engineering, vol. 16 no. 1
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 3 August 2015

Carlo Nonino, Stefano Savino and Stefano Del Giudice

The purpose of this paper is to develop a simplified but accurate finite element procedure for the analysis of the conjugate conduction-convection heat transfer in cross-flow

Abstract

Purpose

The purpose of this paper is to develop a simplified but accurate finite element procedure for the analysis of the conjugate conduction-convection heat transfer in cross-flow micro heat exchangers.

Design/methodology/approach

The velocity fields in single microchannels are calculated by solving the parabolised form of the momentum equations and later mapped onto the three-dimensional grid, corresponding to an appropriate portion of the micro heat exchanger, which is used for the solution of the energy equation in its elliptic form. To allow the use of finite elements elongated in the flow direction, layers of perpendicular microchannels can be meshed independently with grids that do not match at the common interface (domain decomposition).

Findings

An original and easy-to-implement method has been developed to deal with non-matching grids. Computed results show that increasing the number of microchannels per layer yields relative pressure drop increments that are larger than those displayed by the relative heat flow rates.

Research limitations/implications

The simplified procedure requires the assumption of constant thermophysical properties. The adopted domain decomposition technique yields non-symmetric system matrices.

Practical implications

The procedure can be very useful in the design of cross-flow micro heat exchangers.

Originality/value

The finite element procedure described in the paper requires only limited computational resources for the analysis of the conjugate conduction-convection heat transfer in cross-flow micro heat exchangers with a large number of microchannels per layer.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 25 no. 6
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 20 September 2022

Pravin H. Yadav, Sandeep R. Desai and Dillip Kumar Mohanty

Predicting the critical velocity is crucial at the instability threshold for shell and tube heat exchangers in order to prevent tube failure due to vibrations. In this study, the…

Abstract

Purpose

Predicting the critical velocity is crucial at the instability threshold for shell and tube heat exchangers in order to prevent tube failure due to vibrations. In this study, the vibration response of an aluminum tube bundle subjected to water cross flow was analyzed experimentally. Aluminum tubes are preferred over steel tubes because of aluminum tubes' excellent corrosion resistance, ease of manufacture, and high thermal efficiency.

Design/methodology/approach

The fluid elastic instability and vortex shedding mechanisms in a finned tube array of aluminum tubes with a base tube diameter of 19.05 mm and pitch of 34 mm were investigated. The current study considers parallel triangular finned tube arrays with fin heights of 3 mm and 6 mm with a uniform fin thickness and fin pitch. The plain tube array was tested to compare the finned tube array results. The tube vibration response was measured using an accelerometer mounted on the middle tube of the third row. In order to define the fluid elastic instability behavior of various tube arrays, the critical velocity at the instability threshold is measured. By finding the Strouhal number at the small peaks before instability, the vortex shedding behavior of the tube arrays is examined.

Findings

The results reveal that the critical velocity at instability for coarse finned tube arrays increases as the fin height increases. The effect of the tube material is evaluated by comparing the results with those previously reported for parallel triangular tube arrays made of steel. Finally, the occurrence of vortex shedding in a tube array is confirmed based on the Reynolds number and Strouhal number relationship. The instability constant K for the plain tube array of steel and aluminum material are 4.97 and 4.87, respectively.

Originality/value

This paper provides the research findings on the effect of fin height on coarse density finned tube array. This will add substantial knowledge to the literature in the field of fluid elastic instability and vortex shedding, which is needed for the safe functioning of shell and tube heat exchangers.

Details

Multidiscipline Modeling in Materials and Structures, vol. 18 no. 5
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 3 January 2023

Pravin Hindurao Yadav, Sandeep R. Desai and Dillip Kumar Mohanty

The purpose of this paper is to present investigations on the significant influence of the tube material and fin density on fluid elastic instability and vortex shedding in a…

Abstract

Purpose

The purpose of this paper is to present investigations on the significant influence of the tube material and fin density on fluid elastic instability and vortex shedding in a parallel triangular finned tube array subjected to water cross flow.

Design/methodology/approach

The experiment was conducted on finned tube arrays with a fin height of 6 mm and fin density of 3 fins per inch (fpi) and 9 fpi. A dedicated setup has been developed to examine fluid elastic instability and vortex shedding. Nine parallel triangular tube arrays with a pitch to tube diameter ratio of 1.78 were considered. The plain tube arrays, coarse finned tube arrays and fine finned tube arrays each of steel, copper and aluminium materials were tested. Plain tube arrays were tested to compare the results of the finned tube arrays having an effective tube diameter same as that of the plain tube.

Findings

A significant effect of fin density and tube material with a variable mass damping parameter was observed on the instability threshold. In the parallel triangular finned tube array subjected to water cross flow, a delay in the instability threshold was observed with an increase in fin density. For steel and aluminium tube arrays, the natural frequency is 9.77 Hz and 10.38 Hz, which is close to each other, whereas natural frequency of the copper tubes is 7.40 Hz. The Connors’ stability constant K for steel and aluminium tube arrays is 4.78 and 4.87, respectively, whereas it is 5.76 for copper tube arrays, which increases considerably compared to aluminum and steel tube arrays. The existence of vortex shedding is confirmed by comparing experimental results with Owen’s hypothesis and the Strouhal number and Reynolds number relationship.

Originality/value

This paper’s results contribute to understand the effect of tube materials and fin density on fluid elastic instability threshold of finned tube arrays subjected to water cross flow.

Details

World Journal of Engineering, vol. 21 no. 2
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 3 October 2016

Lin Meng and Yongqiang Ye

This paper aims to study the short take-off characteristics and longitudinal controllability of FanWing. As a new structural plane, it has achieved great success at the air shows…

Abstract

Purpose

This paper aims to study the short take-off characteristics and longitudinal controllability of FanWing. As a new structural plane, it has achieved great success at the air shows, but the existing literature is mostly on feasibility and prototype study while little on short take-off performance analysis and controllability. Thus, the paper will do some research on those two aspects.

Design/methodology/approach

This paper focuses on a certain type of a 3.5 kg FanWing and builds the longitudinal model based on its structure characteristics and operation principle. Its take-off process is simulated and the longitudinal control law is designed.

Findings

The short take-off performance and the large load characteristic are verified. To attain a better short take-off performance, several factors that influence the take-off distance are researched, and the optimal no-load take-off distance 5 m is obtained when the elevator deflection angle is −30°, the center of gravity is 0.42 m and the cross-flow fan rotation speed is 2500 r/min. The longitudinal controllability is verified through simulation. And without variable cross-flow fan rotation speed control, the longitudinal control of FanWing is the same to that of the conventional aircraft.

Practical implications

The presented efforts provide markers for designing the fan wing aircraft that would have better performances. And the control of FanWing is similar to that of a conventional airplane.

Originality/value

It is proved that FanWing can offer a better take-off performance through reasonable configuration. The paper also offers a useful reference on the control of FanWing.

Details

Aircraft Engineering and Aerospace Technology, vol. 88 no. 6
Type: Research Article
ISSN: 1748-8842

Keywords

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