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The flexible eddy current array sensor has the characteristics of lightweight and flexibility, which has a great application prospect in the field of fatigue crack monitoring. But the exciting layout and feature signal extraction have a great influence on the crack monitoring characteristics of the sensor. This paper aims to propose a method using crack disturbed voltage as sensitivity to characterize crack propagation.

Flexible eddy current array sensors with reverse and codirectional exciting layout are proposed, and the advantages and disadvantages of three characterization methods based on the change of trans-impedance amplitude, the change of the trans-impedance’s real and imaginary part and the crack disturbed voltage are compared and analyzed by finite element simulation. Finally, the fatigue crack monitoring experiment is carried out.

The crack disturbed voltage and the change of trans-impedance’s imaginary part can effectively characterize the crack propagation for sensors with different exciting layouts. The codirectional exciting layout sensor has better crack identification sensitivity than the reverse exciting layout sensor, especially the induction coil 2. When the distance between the exciting coil and the induction coil is 0.1, 0.2 and 0.3 mm, it is increased by 372.09%, 295.24% and 231.43%, respectively.

Crack disturbed voltage can effectively characterize the crack propagation for sensors with two different exciting layouts.

This paper aims to study the influence of different reinforcement methods on crack monitoring characteristics of eddy current array sensors, and the sensors with two different reinforcement methods, SUS304 reinforcement and permalloy reinforcement, are proposed.

First, the finite element model of the sensor is established to analyze the influence of the reinforcement plate’s electromagnetic parameters on the crack identification sensitivity. Then, the crack monitoring accuracy test of sensors with two reinforcement methods is carried out. Finally, the fatigue crack monitoring experiments with bolt tightening torques of 45 and 63 N · m are carried out, respectively.

In this study, it is found that the crack identification sensitivity of the sensor can be improved by increasing the relative permeability of the reinforcement plate. The crack monitoring accuracy of the sensors with two different reinforcement methods is about 1 mm. And the crack identification sensitivity of the sensor reinforced by permalloy reinforcement plate is significantly higher than that of the sensor reinforced by SUS304 reinforcement plate.

The sensor reinforced by reinforcement plate can work normally under the squeezing action of the bolt, and the crack monitoring sensitivity of the sensor can be significantly improved by using the reinforcement plate with high relative permeability.

Flexible eddy current array (FECA) sensor is flexible and light in weight, which has broad application prospects in structural health monitoring. But, the sensor’s sensing channel number is more, increasing the added mass of sensor networks. This paper aims to reduce the sensing channel number by changing the sensing coil layout.

In this paper, FECA sensors with series sensing coil (SSC) layout and interactive sensing coil (ISC) layout are proposed, which reduce the number of sensor’s channels by half. Then, the variation of the output signal of the sensor when the crack expands along both sides of the hole is analyzed by simulation model. Finally, the fatigue crack monitoring experiment is carried out.

For the SSC layout, the simulation results show that the amplitude of each SSC group of the sensor increases when the crack propagates to the left or right. For the ISC layout, when the crack propagates on the right side of bolt hole, the induced voltage of each ISC group decreases. When the crack propagates on the left side of bolt hole, the induced voltage of each ISC group increases. The experiment results are consistent with simulation results, which verifies the correctness of simulation model. Compared with SSC layout, the ISC layout can judge the crack propagation direction. And the crack monitoring accuracy is 1 mm.

The research results provide a certain reference for reducing the number of sensor’s sensing channels. Results of the simulation and experiment show that the ISC layout can judge the crack propagation direction, and the crack monitoring accuracy is 1 mm.

Detecting the orientation of cracks is a major challenge in the development of eddy current nondestructive testing probes. Eddy current-based techniques are limited in their ability to detect cracks that are not perpendicular to induced current flows. This study aims to investigate the application of the rotating electromagnetic field method to detect arbitrary orientation defects in conductive nonferrous parts. This method significantly improves the detection of cracks of any orientation.

A new rotating uniform eddy current (RUEC) probe is presented. Two exciting pairs consisting of similar square-shaped coils are arranged orthogonally at the same lifting point, thus avoiding further adjustment of the excitation system to generate a rotating electromagnetic field, eliminating any need for mechanical rotation and focusing this field with high density. A circular detection coil serving as a receiver is mounted in the middle of the excitation system.

A simulation model of the rotating electromagnetic field system is performed to determine the rules and characteristics of the electromagnetic signal distribution in the defect area. Referring to the experimental results aimed to detect artificial cracks at arbitrary angles in underwater structures using the rotating alternating current field measurement (RACFM) system in Li et al. (2016), the model proposed in this paper is validated.

CEDRAT FLUX 3D simulation results showed that the proposed probe can detect cracks with any orientation, maintaining the same sensitivity, which demonstrates its effectiveness. Furthermore, the proposed RUEC probe, associated with the exploitation procedure, allows us to provide a full characterization of the crack, namely, its length, depth and orientation in a one-pass scan, by analyzing the magnetic induction signal.

This paper aims to investigate the effect of alternating current (AC) on corrosion, it is not yet clear about the exact mechanism of the corrosion induced by AC. Previous reports indicated that AC corrosion was similar to the effect of continuous cathodic and anodic polarization on the corrosion process of the metals. Wan et al. studied the effect of negative half-wave AC on stress corrosion cracking behavior and mechanism of X80 pipeline steel in near-neutral solution.

This study attempted to understand the AC-induced corrosion by imposing the half-cycle AC on the X80 pipeline steel in an acid bicarbonate solution. The AC corrosion mechanism was determined by weight loss and potentiodynamic polarization curve measurements, as well as surface characterization.

The results show that the positive half-cycle AC accelerated the uniform corrosion in the NaHCO3 solution, the negative half-cycle AC would decrease the uniform corrosion and local corrosion was increased and some Ca and Mg deposited on the surface of X80 steel, so the corrosion rate decreased by negative half-cycle AC. The corrosion product was composed of α-FeOOH under the application of positive half-cycle AC. The oxygen reduction led to a local increase of pH near the electrode surface and led to the formation of α-FeOOH, which enhanced the protectability of corrosion products.

Researchers studied the effect of negative half-wave AC on stress corrosion cracking behavior and mechanism of X80 pipeline steel in near-neutral solution. However, the AC behavior and corrosion mechanism in acid solution are unknown. So to make clear about the corrosion behavior of metals in different polarization states and the mechanism involved, diode technology was used to research the AC corrosion, half-wave AC was applied on the metals after the full-wave rectified.

Gives introductory remarks about chapter 1 of this group of 31 papers, from ISEF 1999 Proceedings, in the methodologies for field analysis, in the electromagnetic community. Observes that computer package implementation theory contributes to clarification. Discusses the areas covered by some of the papers ‐ such as artificial intelligence using fuzzy logic. Includes applications such as permanent magnets and looks at eddy current problems. States the finite element method is currently the most popular method used for field computation. Closes by pointing out the amalgam of topics.

Pyrolysis means to heat a material up to high temperatures at which its molecular structure is thermally cracked. The residues of the heated material are gases and ashes. In modern consumer ovens this method is used to clean the walls of the oven cavity. The cavity is heated up to about 480°C. At this temperature the dirt sticking on the walls is thermally cracked into gases and ashes. The approach of the system described in this paper is to estimate the quantity of dirt to be pyrolysed in the cavity. This is done by using a gas sensor. The sensor measures the concentration of the gaseous residues in the exhaust air of the oven. Evaluation of the sensor signal makes it possible to minimise the energy consumption during the process. Furthermore, the sensor can be used as a safety device.

The purpose of this paper is to determine the feasibility of identifying the creep rupture of reactor cladding tubes using acoustic emission technique (AET).

The creep rupture tests were carried out by pressuring stainless steel capsules upto 6 MPa at room temperature and then heating continuously in a furnace upto rupture. The acoustic emission (AE) signals generated during the creep rupture tests were recorded using a 150 kHz resonant sensor and analysed using AE Win software.

When rupture occurs in the pressurized capsule tube representing the cladding tube, AE sensor attached to a waveguide captures the mechanical disturbance from the capsule and these data can be advantageously used to identify the creep rupture event of the cladding tube.

The creep rupture data of fuel clad tube is very important in design and for smooth operation of nuclear reactors without fuel pin failure in reactors.

AE is an advanced non-destructive evaluation technique. This technique has been successfully applied for on-line monitoring of creep rupture of the reactor cladding tube which otherwise could be detected by thermocouple readings only.

The purpose of this paper is to investigate the effect of substrate material and thickness on the thermal cycling reliability of flip chip joints assembled with anisotropic conductive adhesives (ACA).

Four test lots are assembled using three different substrates. Two of the substrates are made of FR‐4. The thicknesses of these substrates are 600 and 100 μm. The third substrate is made of liquid crystal polymers (LCP) and is flexible. With the thicker FR‐4 substrate two test lots are assembled using both normal and two‐step bonding profiles to study how the bonding profile affects the deformation of the substrate. Four different bonding pressures are used to study the effect of pressure on reliability and the failure mechanism of the ACA joints. The reliability of the test samples is studied using a temperature cycling test.

The reliability of the test lot with the LCP substrate is considerably better than that of the test lots with the FR‐4 substrates. Additionally, the thinner FR‐4 substrate has better reliability than the thicker FR‐4 substrate. The failure mechanisms found varied among the test lots. The effect of the two‐step bonding process on the deformation of the substrate is found to be minor compared with the effect of the glass fibres.

The work shows that the thermal cycling reliability of ACA flip chip joints is markedly influenced by the thickness and material of the substrate. It is also seen that the substrate used influences the failure mechanisms formed during thermal cycling testing.

In eddy current nondestructive testing, a probe with a ferrite core such as an E-core coil is usually used to detect and locate defects such as cracks and corrosion in conductive material. However, the E-core coil has some disadvantages, such as large volume and difficulty in the process of winding the coils. This paper aims to present a novel T-core probe and its analytical model used for evaluating hidden holes in a multi- layer conductor.

By using a cylindrical coordinate system, the solution domain is truncated in the radial direction. The magnetic vector potential of each region excited by a filamentary coil is derived, and the expansion coefficients of the solutions are obtained by matching the boundary and interface conditions between the regions. By using the truncated region eigenfunction expansion method, the final expression in closed form for the impedance of the multi-turn coil is worked out, and the impedance calculation is performed in Mathematica. For frequencies ranging from 100 Hz to 100 kHz, both the impedance changes of the T-core coil above the multi-layer conductor without a hidden hole and in the absence of the layered conductor were calculated, and the influence of a hidden hole in the multi-layer conducting structure on the impedance change was investigated.

The correctness of the analytical model of the T-core coil was verified by the finite element method and experiments. The proposed T-core coil has higher sensitivity than an air-core coil, and similar sensitivity and smaller size than an E-core coil.

A new T-core coil probe and its accurate theoretical model for defect evaluation of conductor were presented; probe and analytical model can be used in probe design, detection process simulation or can be directly used in defect evaluation of multi-layer conductor.