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Article
Publication date: 17 April 2024

Bingwei Gao, Hongjian Zhao, Wenlong Han and Shilong Xue

This study proposes a predictive neural network model reference decoupling control method for the coupling problem between the leg joints of hydraulic quadruped robots, and…

Abstract

Purpose

This study proposes a predictive neural network model reference decoupling control method for the coupling problem between the leg joints of hydraulic quadruped robots, and verifies its decoupling effect..

Design/methodology/approach

The machine–hydraulic cross-linking coupling is studied as the coupling behavior of the hydraulically driven quadruped robot, and the mechanical dynamics coupling force of the robot system is controlled as the disturbance force of the hydraulic system through the Jacobian matrix transformation. According to the principle of multivariable decoupling, a prediction-based neural network model reference decoupling control method is proposed; each module of the control algorithm is designed one by one, and the stability of the system is analyzed by the Lyapunov stability theorem.

Findings

The simulation and experimental research on the robot joint decoupling control method is carried out, and the prediction-based neural network model reference decoupling control method is compared with the decoupling control method without any decoupling control method. The results show that taking the coupling effect experiment between the hip joint and knee joint as an example, after using the predictive neural network model reference decoupling control method, the phase lag of the hip joint response line was reduced from 20.3° to 14.8°, the amplitude attenuation was reduced from 1.82% to 0.21%, the maximum error of the knee joint coupling line was reduced from 0.67 mm to 0.16 mm and the coupling effect between the hip joint and knee joint was reduced from 1.9% to 0.48%, achieving good decoupling.

Originality/value

The prediction-based neural network model reference decoupling control method proposed in this paper can use the neural network model to predict the next output of the system according to the input and output. Finally, the weights of the neural network are corrected online according to the predicted output and the given reference output, so that the optimization index of the neural network decoupling controller is extremely small, and the purpose of decoupling control is achieved.

Details

Robotic Intelligence and Automation, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 2754-6969

Keywords

Article
Publication date: 5 January 2022

Serhat Yilmaz and Gülten Altıokka Yılmaz

The development of robust control algorithms for the position, velocity and trajectory control of unmanned underwater vehicles (UUVs) depends on the accuracy of their mathematical…

Abstract

Purpose

The development of robust control algorithms for the position, velocity and trajectory control of unmanned underwater vehicles (UUVs) depends on the accuracy of their mathematical models. Accuracy of the model is determined by precise estimation of the UUV hydrodynamic parameters. The purpose of this study is to determine the hydrodynamic forces and moments acting on an underwater vehicle with complex body geometry and moving at low speeds and to achieve the accurate coefficients associated with them.

Design/methodology/approach

A three-dimensional (3D) computer-aided design (CAD) model of UUV is designed with one-to-one dimensions. 3D fluid flow simulations are conducted using computational fluid dynamics (CFD) software programme in the solution of Navier Stokes equations for laminar and turbulent flow analysis. The coefficients depending on the hydrodynamic forces and moments are determined by the external flow analysis using the CFD programme. The Flow Simulation k-ε turbulence model is used for the transition from laminar flow to turbulent flow. Hydrodynamic properties such as lift and drag coefficients and roll and yaw moment coefficients are calculated. The parameters are compared with the coefficient values found by experimental methods.

Findings

Although the modular type UUV has a complex body geometry, the comparative results of the experiments and simulations confirm that the defined model parameters are accurate and close to the actual experimental values. In the proposed k-ε method, the percentage error in the estimation of drag and lifting coefficients is decreased to 4.2% and 8.39%, respectively.

Practical implications

The model coefficients determined in this study can be used in high-level control simulations which leads to the development of robust real-time controllers for complex-shaped modular UUVs.

Originality/value

The Lucky Fin UUV with 4 degrees of freedom is a specific design and its CAD model is first extracted. Verification of simulation results by experiments is generally less referenced in studies. However, it provides more precise parameter identification of the model. Proposed study offers a simple and low-cost experimental measurement method for verification of the hydrodynamic parameters. The extracted model and coefficients are worthwhile references for the analysis of modular type UUVs.

Details

Industrial Robot: the international journal of robotics research and application, vol. 50 no. 4
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 6 June 2023

Yanli Feng, Ke Zhang, Haoyu Li and Jingyu Wang

Due to dynamic model is the basis of realizing various robot control functions, and it determines the robot control performance to a large extent, this paper aims to improve the…

159

Abstract

Purpose

Due to dynamic model is the basis of realizing various robot control functions, and it determines the robot control performance to a large extent, this paper aims to improve the accuracy of dynamic model for n-Degree of Freedom (DOF) serial robot.

Design/methodology/approach

This paper exploits a combination of the link dynamical system and the friction model to create robot dynamic behaviors. A practical approach to identify the nonlinear joint friction parameters including the slip properties in sliding phase and the stick characteristics in presliding phase is presented. Afterward, an adaptive variable-step moving average method is proposed to effectively reduce the noise impact on the collected data. Furthermore, a radial basis function neural network-based friction estimator for varying loads is trained to compensate the nonlinear effects of load on friction during robot joint moving.

Findings

Experiment validations are carried out on all the joints of a 6-DOF industrial robot. The experimental results of joint torque estimation demonstrate that the proposed strategy significantly improves the accuracy of the robot dynamic model, and the prediction effect of the proposed method is better than that of existing methods.

Originality/value

The proposed method extends the robot dynamic model with friction compensation, which includes the nonlinear effects of joint stick motion, joint sliding motion and load attached to the end-effector.

Details

Industrial Robot: the international journal of robotics research and application, vol. 50 no. 5
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 31 January 2024

Ali Fazli and Mohammad Hosein Kazemi

This paper aims to propose a new linear parameter varying (LPV) controller for the robot tracking control problem. Using the identification of the robot dynamics in different work…

Abstract

Purpose

This paper aims to propose a new linear parameter varying (LPV) controller for the robot tracking control problem. Using the identification of the robot dynamics in different work space points about modeling trajectory based on the least square of error algorithm, an LPV model for the robotic arm is extracted.

Design/methodology/approach

Parameter set mapping based on parameter component analysis results in a reduced polytopic LPV model that reduces the complexity of the implementation. An approximation of the required torque is computed based on the reduced LPV models. The state-feedback gain of each zone is computed by solving some linear matrix inequalities (LMIs) to sufficiently decrease the time derivative of a Lyapunov function. A novel smoothing method is used for the proposed controller to switch properly in the borders of the zones.

Findings

The polytopic set of the resulting gains creates the smooth switching polytopic LPV (SS-LPV) controller which is applied to the trajectory tracking problem of the six-degree-of-freedom PUMA 560 robotic arm. A sufficient condition ensures that the proposed controller stabilizes the polytopic LPV system against the torque estimation error.

Practical implications

Smoothing of the switching LPV controller is performed by defining some tolerances and creating some quasi-zones in the borders of the main zones leading to the compressed main zones. The proposed torque estimation is not a model-based technique; so the model variation and other disturbances cannot destroy the performance of the suggested controller. The proposed control scheme does not have any considerable computational load, because the control gains are obtained offline by solving some LMIs, and the torque computation is done online by a simple polytopic-based equation.

Originality/value

In this paper, a new SS-LPV controller is addressed for the trajectory tracking problem of robotic arms. Robot workspace is zoned into some main zones in such a way that the number of models in each zone is almost equal. Data obtained from the modeling trajectory is used to design the state-feedback control gain.

Details

Industrial Robot: the international journal of robotics research and application, vol. 51 no. 2
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 23 October 2023

Yerui Fan, Yaxiong Wu and Jianbo Yuan

This study aims to improve the muscle model control performance of a tendon-driven musculoskeletal system (TDMS) to overcome disadvantages such as multisegmentation and strong…

Abstract

Purpose

This study aims to improve the muscle model control performance of a tendon-driven musculoskeletal system (TDMS) to overcome disadvantages such as multisegmentation and strong coupling. An adaptive network controller (ANC) with a disturbance observer is established to reduce the modeling error of the musculoskeletal model and improve its antidisturbance ability.

Design/methodology/approach

In contrast to other control technologies adopted for musculoskeletal humanoids, which use geometric relationships and antagonist inhibition control, this study develops a method comprising of three parts. (1) First, a simplified musculoskeletal model is constructed based on the Taylor expansion, mean value theorem and Lagrange–d’Alembert principle to complete the decoupling of the muscle model. (2) Next, for this simplified musculoskeletal model, an adaptive neuromuscular controller is designed to acquire the muscle-activation signal and realize stable tracking of the endpoint of the muscle-driven robot relative to the desired trajectory in the TDMS. For the ANC, an adaptive neural network controller with a disturbance observer is used to approximate dynamical uncertainties. (3) Using the Lyapunov method, uniform boundedness of the signals in the closed-loop system is proved. In addition, a tracking experiment is performed to validate the effectiveness of the adaptive neuromuscular controller.

Findings

The experimental results reveal that compared with other control technologies, the proposed design techniques can effectively improve control accuracy. Moreover, the proposed controller does not require extensive considerations of the geometric and antagonistic inhibition relationships, and it demonstrates anti-interference ability.

Originality/value

Musculoskeletal robots with humanoid structures have attracted considerable attention from numerous researchers owing to their potential to avoid danger for humans and the environment. The controller based on bio-muscle models has shown great performance in coordinating the redundant internal forces of TDMS. Therefore, adaptive controllers with disturbance observers are designed to improve the immunity of the system and thus directly regulate the internal forces between the bio-muscle models.

Details

Robotic Intelligence and Automation, vol. 43 no. 6
Type: Research Article
ISSN: 2754-6969

Keywords

Article
Publication date: 20 October 2023

Ergin Kosa and Ali Gökşenli

Erosion and abrasion are the prominent wear mechanisms reducing the lifetime of machine components. Both wear mechanisms are playing a role meanwhile, generating a synergy…

Abstract

Purpose

Erosion and abrasion are the prominent wear mechanisms reducing the lifetime of machine components. Both wear mechanisms are playing a role meanwhile, generating a synergy, leading to a material removal on the target. The purpose of study is to create a mathematical expression for erosive abrasive wear.

Design/methodology/approach

Many factors such as environmental cases and material character have an influence in erosive abrasive wear. In the work, changes in abrasive size and material hardness have been analyzed. As an abrasive particle, quartz sand has been used. All tests have been done in 20 wt.% slurry. Heat treatment has been applied to different steel specimens (steel grades C15, St 37 and Ck45) to change hardness value, which ranged from 185 to 880 Vickers hardness number.

Findings

After the four-hour test, it is determined that by an increase in abrasive size and decrease in material hardness, wear rate increases. Worn surfaces of the targets have been examined to figure out the wear mechanisms at different conditions under scanning electron microscopy. The results indicate that by an increase in material hardness, the number and diameter of micro-craters on the worn surfaces decrease. The diameters of micro-craters have been about 3–8 µm in hard materials and about 120–140 µm in soft materials.

Research limitations/implications

It is determined that by an increase in abrasive size and decrease in material hardness, wear rate increases. The results indicate that by an increase in material hardness, the number and diameter of micro-craters on the worn surfaces decrease.

Practical implications

The study enables to indicate the dominant factor in worn steel used in mechanical components.

Originality/value

After analyzing the test results, a novel mathematical expression, considering both abrasive size and material hardness, has been developed.

Details

Multidiscipline Modeling in Materials and Structures, vol. 19 no. 6
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 28 July 2023

Amit Kumar, Abhipsa P. Dash, Atul Kumar Ray, Priyabrata Sethy and Idamakanti Kasireddy

This study aims to examine the flow of unsteady mixed convective hybrid nanofluid over a rotating sphere with heat generation/absorption. The hybrid nanofluid contains different…

Abstract

Purpose

This study aims to examine the flow of unsteady mixed convective hybrid nanofluid over a rotating sphere with heat generation/absorption. The hybrid nanofluid contains different shapes of nanoparticles (copper [Cu] and aluminium oxide [Al2O3]) in the base fluid (water [H2O]). The influence of different shapes (sphere, brick, cylinder, platelets and blades) of nanoparticle in water-based hybrid nanofluid is also investigated.

Design/methodology/approach

To analyse the nanomaterial, the flow model is established, and in doing so, the Prandtl’s boundary layer theory is incorporated into the present model. The bvp4c approach, i.e. finite difference method, is used to find the numerical solution of differential equations that is controlling the fluid flow. The effect of relevant flow parameters on nanofluid temperature and velocity profile is demonstrated in detailed explanations using graphs and bar charts, whereas numerical results for Nusselt number and the skin’s coefficient for various form parameters are presented in tabular form.

Findings

The rate of heat transfer is least for spherical-shaped nanoparticle because of its smoothness, symmetricity and isotropic behaviour. The rate of heat transfer is highest for blade-shaped nanoparticles as compared to other shapes (brick, cylindrical and platelet) of nanoparticles because the blade-shaped nanoparticles causes comparatively more turbulence flow in the nanofluid than other shapes of nanoparticle. Heat generation affects the temperature distribution and, hence, the particle deposition rate. The absorption of heat extracts heat and reduce the temperature across the rotating sphere. The heat generation/absorption parameter plays an important role in establishing and maintaining the temperature around the rotating sphere.

Research limitations/implications

The numerical study is valid with the exception of the fluctuation in density that results in the buoyancy force and the functional axisymmetric nanofluid transport has constant thermophysical characteristics. In addition, this investigation is also constrained by the assumptions that there is no viscosity dissipation, no surface slippage and no chemically activated species. The hybrid nanofluid Al2O3–Cu/H2O is an incompressible and diluted suspension. The single-phase hybrid nanofluid model is considered in which the relative velocity of water (H2O) and hybrid nanoparticles (Al2O3–Cu) is the same and they are in a state of thermal equilibrium.

Practical implications

Study on convective flow across a revolving sphere has its applications found in electrolysis management, polymer deposition, medication transfer, cooling of spinning machinery segments, spin-stabilized missiles and other industrial and technical applications.

Originality/value

The originality of the study is to investigate the effect of shape factor on the flow of electrically conducting hybrid nanofluid past a rotating sphere with heat generation/absorption and magnetic field. The results are validated and provide extremely positive balance with the recognised articles. The results of the study provide many appealing applications that merit further study of the problem.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 33 no. 11
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 22 December 2022

Hang Gao and Chao Ma

The purpose of this paper is to propose a novel event-triggered aperiodic intermittent sliding-mode control (ETAI-SMC) algorithm for master–slave bilateral teleoperation robotic…

Abstract

Purpose

The purpose of this paper is to propose a novel event-triggered aperiodic intermittent sliding-mode control (ETAI-SMC) algorithm for master–slave bilateral teleoperation robotic systems to further save communication resources while maintaining synchronization precision.

Design/methodology/approach

By using the Lyapunov theory, a new event-triggered aperiodic intermittent sliding-mode controller is designed to synchronize master–slave robots in a discontinuous method. Unlike traditional periodic time-triggered continuous control strategy, a new ETAI condition is discussed for less communication pressure. Then, the exponential reaching law is adopted to accelerate sliding-mode variables convergence, which has a significant effect on synchronization performance. In addition, the authors use quantizers to make their algorithm have obvious progress in saving communication resources.

Findings

The proposed control algorithm performance is validated by an experiment developed on a practical bilateral teleoperation system with two PHANToM Omni robotic devices. As a result, the synchronization error is limited within a small range and the control frequency is evidently reduced. Compared with a conventional control algorithm, the experimental results illustrate that the proposed control algorithm is more sensitive to system states changes and it can further save communication resources while guaranteeing the system synchronization accuracy, which is more practical for real bilateral teleoperation robotic systems.

Originality/value

A novel ETAI-SMC for bilateral teleoperation robotic systems is proposed to find a balance between reducing the control frequency and synchronization control precision. Combining the traditional sliding-mode control algorithm with the periodic intermittent control strategy and the event-triggered control strategy has produced obvious effect on our control performance. The proposed ETAI-SMC algorithm helps the controller be more sensitive to system states changes, which makes it possible to achieve precise control with lower control frequency. Moreover, we design an environment contact force feedback algorithm for operators to improve the perception of the slave robot working environment. In addition, quantizers and the exponential convergence law are adopted to help the proposed algorithm perform better in saving communication resources and improving synchronization precision.

Details

Industrial Robot: the international journal of robotics research and application, vol. 50 no. 3
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 5 January 2024

Hongqiang Sang, Fang Huang, Wei Lu, Rui Han and Fen Liu

The patient-side manipulator (PSM) achieves high torque capability by combining harmonic servo system with high reduction ratio and low torque motor. However, high reduction ratio…

Abstract

Purpose

The patient-side manipulator (PSM) achieves high torque capability by combining harmonic servo system with high reduction ratio and low torque motor. However, high reduction ratio can increase inertia and decrease compliance of the manipulator. To enhance the backdrivability of the minimally invasive surgical robot, this paper aims to propose a resistance torque compensation algorithm.

Design/methodology/approach

A resistance torque compensation algorithm based on dynamics and Luenberger observer is proposed. The dynamics are established, considering joint flexibility and an improved Stribeck friction model. The dynamic parameters are experimentally identified by using the least squares method. With the advantages of clear structure, simple implementation and fast solution speed, the Luenberger observer is selected to estimate the unmeasured dynamic information of PSM and realize the resistance torque compensation.

Findings

For low-speed surgical robots, the centrifugal force term in the dynamic model can be simplified to reduce computational complexity. Joint flexibility and an improved Stribeck friction model can be considered to improve the accuracy of the dynamic model. Experiment results show that parameter identification and estimated results of the Luenberger observer are accurate. The backdrivability of the PSM is enhanced in ease and smoothness.

Originality/value

This algorithm provides potential application prospects for surgical robots to maintain high torque while remaining compliant. Meanwhile, the enhanced backdrivability of the manipulator helps to improve the safety of the preoperative manual adjustment.

Details

Industrial Robot: the international journal of robotics research and application, vol. 51 no. 1
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 12 September 2023

Gerasimos G. Rigatos, Masoud Abbaszadeh, Pierluigi Siano and Jorge Pomares

Permanent magnet synchronous spherical motors can have wide use in robotics and industrial automation. They enable three-DOF omnidirectional motion of their rotor. They are…

Abstract

Purpose

Permanent magnet synchronous spherical motors can have wide use in robotics and industrial automation. They enable three-DOF omnidirectional motion of their rotor. They are suitable for several applications, such as actuation in robotics, traction in electric vehicles and use in several automation systems. Unlike conventional synchronous motors, permanent magnet synchronous spherical motors consist of a fixed inner shell, which is the stator, and a rotating outer shell, which is the rotor. Their dynamic model is multivariable and strongly nonlinear. The treatment of the associated control problem is important.

Design/methodology/approach

In this paper, the multivariable dynamic model of permanent magnet synchronous spherical motors is analysed, and a nonlinear optimal (H-infinity) control method is developed for it. Differential flatness properties are proven for the spherical motors’ state-space model. Next, the motors’ state-space description undergoes approximate linearization with the use of first-order Taylor series expansion and through the computation of the associated Jacobian matrices. The linearization process takes place at each sampling instance around a time-varying operating point, which is defined by the present value of the motors’ state vector and by the last sampled value of the control input vector. For the approximately linearized model of the permanent magnet synchronous spherical motors, a stabilizing H-infinity feedback controller is designed. To compute the controller’s gains, an algebraic Riccati equation has to be repetitively solved at each time-step of the control algorithm. The global stability properties of the control scheme are proven through Lyapunov analysis. Finally, the performance of the nonlinear optimal control method is compared against a flatness-based control approach implemented in successive loops.

Findings

Due to the nonlinear and multivariable structure of the state-space model of spherical motors, the solution of the associated nonlinear control problem is a nontrivial task. In this paper, a novel nonlinear optimal (H-infinity) control approach is proposed for the dynamic model of permanent magnet synchronous spherical motors. The method is based on approximate linearization of the motor’s state-space model with the use of first-order Taylor series expansion and the computation of the associated Jacobian matrices. Furthermore, the paper has introduced a different solution to the nonlinear control problem of the permanent magnet synchronous spherical motor, which is based on flatness-based control implemented in successive loops.

Research limitations/implications

The presented control approaches do not exhibit any limitations, but on the contrary, they have specific advantages. In comparison to global linearization-based control schemes (such as Lie-algebra-based control), they do not make use of complicated changes of state variables (diffeomorphisms) and transformations of the system's state-space description. The computed control inputs are applied directly to the initial nonlinear state-space model of the permanent magnet spherical motor without the intervention of inverse transformations and thus without coming against the risk of singularities.

Practical implications

The motion control problem of spherical motors is nontrivial because of the complicated nonlinear and multivariable dynamics of these electric machines. So far, there have been several attempts to apply nonlinear feedback control to permanent magnet-synchronous spherical motors. However, due to the model’s complexity, few results exist about the associated nonlinear optimal control problem. The proposed nonlinear control methods for permanent magnet synchronous spherical motors make more efficient, precise and reliable the use of such motors in robotics, electric traction and several automation systems.

Social implications

The treated research topic is central for robotic and industrial automation. Permanent magnet synchronous spherical motors are suitable for several applications, such as actuation in robotics, traction in electric vehicles and use in several automation systems. The solution of the control problem for the nonlinear dynamic model of permanent magnet synchronous spherical motors has many industrial applications and therefore contributes to economic growth and development.

Originality/value

The proposed nonlinear optimal control method is novel compared to past attempts to solve the optimal control problem for nonlinear dynamical systems. Unlike past approaches, in the new nonlinear optimal control method, linearization is performed around a temporary operating point, which is defined by the present value of the system's state vector and by the last sampled value of the control inputs vector and not at points that belong to the desirable trajectory (setpoints). Besides, the Riccati equation which is used for computing the feedback gains of the controller is new, and so is the global stability proof for this control method. Compared to nonlinear model predictive control, which is a popular approach for treating the optimal control problem in industry, the new nonlinear optimal (H-infinity) control scheme is of proven global stability, and the convergence of its iterative search for the optimum does not depend on initial conditions and trials with multiple sets of controller parameters. It is also noteworthy that the nonlinear optimal control method is applicable to a wider class of dynamical systems than approaches based on the solution of state dependent Riccati equations (SDRE). The SDRE approaches can be applied only to dynamical systems which can be transformed into the linear parameter varying form. Besides, the nonlinear optimal control method performs better than nonlinear optimal control schemes, which use approximation of the solution of the Hamilton–Jacobi–Bellman equation by Galerkin series expansions. Furthermore, the second control method proposed in this paper, which is flatness-based control in successive loops, is also novel and demonstrates substantial contribution to nonlinear control for robotics and industrial automation.

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